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HydraMaster Corporation

Page 2-2 : CTS 450 Owner’s Manual

CTS 450

Hot Carbonating Truckmount System

Instruments and Controls:

Solution Temperature Gauge, 0-250°F
Engine Coolant Temperature Gauge, 0-250

°

F

Vacuum Level Gauge, 0-30" Hg
Hour Meter, Machine Run Time
Overheat Shutdown Lamp
Overheat Engine Lamp
Glow Plug Lamp (Diesel Only)

Engine Oil Pressure Lamp
Pump Out Operating Lamp
Vacuum Tank Full Lamp
Keyed Ignition
Circuit Breakers Panel
Electronic Three Speed Engine Throttle
Recovery Tank Drain Valve
Manual Engine Choke

Instruments and Controls (Cont.):

Blower Lubrication Port

Auto Pump Out Switch

Recovery Tank:

50 gallon Aluminum, Epoxy Finish (Optional)
100 gallon Aluminum, Epoxy Finish

High Pressure Hose:

3/16" High Temperature, Lined, Vinyl Covered
Hose rated to 2200 PSI, 250° F.

Vacuum Hose:

2" Reinforced

Standard Equipment:

Machine Power Console
Full Instrumentation
Thomas Clutch Driven Air Compressor
Tuthill Dominator Tri-Lobe™ Vacuum Blower
Stainless Steel Water Heating Package
Vacuum Recovery Tank
2 Five Gallon Stainless Steel Solution Tanks with holder
1 2 ½ Gallon Stainless Steel Air Tank
150 ft, 2" Vacuum Hose
150 ft, 3/16" Solution Line
10 ft, 1½” Recovery Drain Line
Battery Box
Van Installation Kit
Operation Manual

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Summary of Contents for CTS 450

Page 1: ...al Number _______________ Copyright 2012 HydraMaster Corporation No Part of this manual may be reproduced or used in any form or by any means i e graphic electronic photocopying or electronic retrieva...

Page 2: ......

Page 3: ...1 3 Responsibilities 1 6 Vehicle Preparation 1 8 High Altitude Operation Preparation 1 12 Local Water Precautions 1 13 Hard Water Advisory 1 13 Hard Water Area Map 1 13 Water Softener 1 13 Waste Water...

Page 4: ...t Down 3 3 Safety Shutdown 3 4 General Operating Information 3 4 MACHINE MAINTENANCE Section 4 Engine 4 1 Air Filter 4 1 Engine Oil and Filter Change 4 2 Engine Coolant 4 3 Spark Plug Replacement Gas...

Page 5: ...Manual Hot Carbonating Truckmount System CTS 450 MACHINE ASSEMBLIES AND PARTS LIST Section 5 WATER AND CHEMICAL SYSTEM Section 6 ELECTRICAL SYSTEM Section 7 WARRANTY INFORMATION Section 8 Limited War...

Page 6: ...ating instructions Figures 4 1 through 4 15 are photos relating to machine maintenance Machine Assemblies and Parts Lists 5 1 Fig 5 1 Machine Assembly Front View 5 1 Fig 5 2 Machine Assembly Rear View...

Page 7: ...on Universal Recovery Tank Assembly 5 38 Fig 5 24 100 Gallon Universal Recovery Tank Cover Assembly 5 41 Fig 5 25 Vacuum Relief Valve Assembly 5 42 CTS 450 Diesel Fig 5 26 Machine Assembly Front View...

Page 8: ...1 Wiring Diagram CTS 450 Gas Sheet 2 7 1 Fig 7 2 Wiring Diagram CTS 450 Gas Sheet 3 7 2 Fig 7 3 Wiring Diagram CTS 450 Gas Sheet 4 7 3 Fig 7 4 Wiring Diagram CTS 450 Diesel Sheet 1 7 4 Fig 7 5 Wiring...

Page 9: ...CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Fuel Pump Assembly B 4627 Rev Quick Reference...

Page 10: ...nce Unlike a garden tractor lawn mower or cement mixer all having one or two functions to perform the truckmounted carpet cleaning plant has many functions to perform simulta neously The engine has to...

Page 11: ...used to warn of possible equipment damage Telephone Numbers CTS Installer _________________ ____________ HydraMaster ChemDry Tech Support 877 282 2319 HydraMaster Customer Service 800 426 1301 Harris...

Page 12: ...Parts Never touch any part of the machine that is in motion Severe bodily injury may result 4 Freeze Protection There is often little warning before a cold spell Failure to protect this equipment fro...

Page 13: ...ws air conditioning units or kitchen fans 9 Toxic Fumes Do not occupy the vehicle when the cleaning equipment is operating Toxic fumes may accumulate inside a stationary vehicle 10 Engine Exhaust The...

Page 14: ...maximum of 12 inches Hg will be attained At the end of each day an oil based lubricant should be sprayed into the blower lubrication port before shutting down the machine If this operation is not per...

Page 15: ...ent Installer responsibilities are ACCEPTANCE OF SHIPMENT 1 If the unit shows any outward signs of damage do not sign the delivery receipt until you have closely inspected the unit and noted any damag...

Page 16: ...operation manual with purchaser A thorough review of the unit warranty and warranty procedures Instruction and familiarization in 1 How to correctly start up and shut down the unit 2 How to correctly...

Page 17: ...amaged by a misplaced drill bit TRUCK PREPARATION The manufacturer recommends a spray on bed liner or the installation of plywood floor ing in the vehicle prior to installation of machine This provide...

Page 18: ...out remov ing the unit from the truck REAR DOOR Although this location partly limits working access it does direct the noise away from the cleaning site Some cleaners in the colder areas prefer this l...

Page 19: ...lied A sudden or crash stop will cause the machine to rocket forward Protect yourself and the machine SECURE IT It is recommended by the manufacturer that the exhaust from the front of the machine be...

Page 20: ...tion and by federal and state regulation The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm If the batter...

Page 21: ...air is provided to the fuel mixture This will make the engine run rich and in turn will result in the loss of power excessive heat in the exhaust and carbon buildup in the exhaust and heat ex changer...

Page 22: ...prevent scale build up can result in system fail ure and loss of warranty on affected parts HARD WATER AREA MAP The hard water map on page 1 15 defines areas in the United States which compromise flui...

Page 23: ...ms rivers and reser voirs IN ACCORDANCE WITH THE EPA STATE AND LOCAL LAWS DO NOT DISPOSE OF WASTE WATER INTO GUTTERS STORM DRAINS STREAMS RESERVOIRS ETC In most cases an acceptable method of waste wat...

Page 24: ...Page 1 15 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 1 5 Hard Water Map...

Page 25: ...System Triple Row Radiator Engine Diesel Daihatsu Liquid Cooled 3 Cylinder Cast Iron Block Displacement 697cc 23 6 HP 12 v Electric Starter Motor 12 v 40 amp Alternator Regulated Electronic Governor...

Page 26: ...ngine Choke Instruments and Controls Cont Blower Lubrication Port Auto Pump Out Switch Recovery Tank 50 gallon Aluminum Epoxy Finish Optional 100 gallon Aluminum Epoxy Finish High Pressure Hose 3 16 H...

Page 27: ...k up for the 3 16 solution hose Lube Port Allows the blower to be lubricated Vac Hose Hook Up Hook up for the 2 vacuum hose Dump Valve Allows the recovery tank to be dumped manually into a treated san...

Page 28: ...purged from the system Solution Outlet Hook up for the 3 16 solution hose Lube Port Allows the blower to be lubricated Vac Hose Hook Up Hook up for the 2 vacuum hose Dump Valve Allows the recovery tan...

Page 29: ...nt Descriptions The engine produces the power required to operate the vacuum pump and air compressor The vacuum pump is driven through the drive bell housing by the engine The air compressor is driven...

Page 30: ...exchanger The engine coolant heat exchanger has two primary parts These parts are the stainless steel coil that the cleaning solution flows through and the outer shell that contains the engine coolant...

Page 31: ...is will turn off the compressor With the cleaning mode switch in Extraction Mode the clutch will turn off regardless of the pressure in the solution tank The compressor should be well ventilated Objec...

Page 32: ...speed to CARPET or UPHOLSTERY Start Up Diesel Engine 1 Perform daily and periodic maintenance as specified in this Owner s Manual 2 Switch engine speed to IDLE position 3 Turn the ignition switch to...

Page 33: ...ution will evacu ate from the chemical tanks into the recovery tank If the solution tanks run dry air will fill the system After the solution tanks have been filled with solution purging the air from...

Page 34: ...could cause damage to the machine Solution Fill Procedure 1 Position Compressor Valve to PRESSURE RELIEF 2 Remove the lid from the solution tank 3 Disconnect hoses if necessary 4 Fill solution tank wi...

Page 35: ...chine shutdowns are Engine Overheat This will activate when then engine coolant temperature reaches 245 F Recovery Tank Full This will activate once the recovery tank has reached its full capacity Gen...

Page 36: ...k coolant overflow bottle Check radiator coolant level Change fuel filter Visually check alternator belt Visually check compressor belt Tighten belts Loosen belts Check exhaust system doughnut gaskets...

Page 37: ...new oil filter gasket Install oil filter 4 Remove the oil fill cap located on top of the valve cover 5 Begin filling engine with 30W After the oil begins to flow out of the oil drain fitting re insta...

Page 38: ...ately inch from the top 3 When adding coolant to the system use a mixture of 50 antifreeze and 50 dis tilled water Spark Plug Replacement Gas Engine Only The spark plugs are located at the center of t...

Page 39: ...ter should be drained from the fuel separator weekly The fuel filter should be replaced every 800 hours See Figure 4 9 for reference To drain water 1 Stop engine 2 Place a drain pan under fuel filter...

Page 40: ...ly to ensure that it reaches over half the sight glass 1 Remove the two oil drain caps which are located on right center bottom side of the machine 2 Remove oil fill caps 3 Fill the blower with 40W no...

Page 41: ...er basket and clean Perform this operation after every cleaning job 2 Clean the rectangular blower filter of debris daily This filter is connected to the vacuum blower Failure to clean the filter dail...

Page 42: ...Page 4 7 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 This page intentionally left blank...

Page 43: ...with the outlet hose The purpose of the orifice is to control the amount of solution being used and to filter any debris from entering the system Orifice and Filter Maintenance 1 Position Compressor V...

Page 44: ...tected from freezing for any temperature below 35 F Warning Water freezes at 32 F Freeze Guard Procedure 1 Empty the solution tank Once it has been emptied reinstall the lid and all the hoses 2 Turn t...

Page 45: ...acturer Reference engine manual 25 BLOWER check oil level 25 Drain Fuel Separator Diesel Only 25 DRIVE SYSTEM tighten screws 25 COMPRESSOR BELTS PULLEYS check for wear HRI Part 000 010 124 Gates Belt...

Page 46: ...Page 5 1 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 CTS 450 Assemblies Parts Figure 5 1 Machine Assembly Front View D 5256 Rev D...

Page 47: ...HydraMaster Corporation Page 5 2 CTS 450 Owner s Manual CTS 450 Hot Carbonating Truckmount System Figure 5 2 Machine Assembly Rear View D 5256 Rev E 28 15 16 17 11 10 9 8 26 1 24 10 9 17 12 13 14 3 7...

Page 48: ...Page 5 3 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 3 Machine Assembly Side View D 5256 Rev D...

Page 49: ...1 Washer 3 8 Lock 4 10 000 174 005 Washer 3 8 Flat 4 11 000 174 068 Washer Blower Feet 2 12 000 174 003 Washer 1 4 Flat 5 13 000 174 019 Washer 1 4 Lock 5 14 000 143 001 Screw 1 4 20UNC x 0 75 Lg Hex...

Page 50: ...TS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 4 Frame Assembly D 5258 Rev B 4 1 11 9 10 11 9 10 11 9 10 2 13 12 5 3 10 9 11 8 13 15 14 7 11 9 10 7 11 9 10 6 11 9 10 8 11 9 1...

Page 51: ...Modified Maxx CTS 450 2 5 000 052 488 Insert F66 3 8 NPT x 3 8 Hose Barb 3 6 000 033 050 Clamp 1 3 4 Cushion Loop 1 7 000 033 053 Clamp 1 1 2 Cushion Loop 2 8 000 033 057 Clamp 1 Cushion Loop 2 9 000...

Page 52: ...Page 5 7 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 5 Dash Assembly Front View D 5257 Rev E 14 9 3 18 8 9 14 15 21 22 19 12 5 6 6 23 13 15 9 7 2 29 26 27 28 25 24...

Page 53: ...HydraMaster Corporation Page 5 8 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 6 Dash Assembly Rear View D 5257 Rev E 9 8 8 9 9 8 11 9 8 9 8 20 9 18 9 1 17 16 10 29...

Page 54: ...ed Grill 1 12 000 089 003 Magnet Treadmaster 1 13 000 143 134 Screw 10 24UNC x 1 00 Lg Hex Head 1 14 000 174 014 Washer 10 Lock 6 15 000 143 126 Screw 10 24UNC x 0 50 Lg Hex Head 6 16 000 033 057 Clam...

Page 55: ...HydraMaster Corporation Page 5 10 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 7 Brow Assembly Front View D 5521 Rev D 11 3 2 9 10 4 4 1 5 31 30 29 28...

Page 56: ...TS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 8 Brow Assembly Rear View D 5521 Rev D 18 26 28 6 16 8 17 14 25 14 13 14 25 22 8 23 24 25 14 16 7 14 25 15 11 4 3 2 20 19 1 27...

Page 57: ...lder Inline Weather Proof 1 13 000 015 839 Bracket Magnet Painted CTS 450 1 14 000 094 034 Nut 10 24UNC Nylock 6 15 000 174 025 Washer 8 Lock 8 16 000 094 059 Nut 8 32UNF Nylock 8 17 000 094 063 Nut 6...

Page 58: ...Page 5 13 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 9 Compressor Regulator Assembly C 6249 Rev B 3 1 4 5 6 7 2...

Page 59: ...s List Item Part Number Description Qty 1 000 169 090 Valve 1 4 NPT Panel Mount Full Port Ball 1 2 000 052 085 Elbow 1 4 NPT Street 1 3 000 052 100 Insert 44 1 4 NPT x 1 4 Barb 2 4 000 174 001 Washer...

Page 60: ...Carbonating Truckmount System CTS 450 Figure 5 10 Engine Assembly Right View D 5259 Rev F 13 11 12 9 5 6 12 44 45 60 45 44 12 7 40 18 39 17 36 35 56 55 53 34 28 1 1 20 20 13 11 12 65 64 14 20 66 47 46...

Page 61: ...t Carbonating Truckmount System Figure 5 11 Engine Assembly Left View D 5259 Rev F 28 27 20 11 24 22 53 62 61 54 33 32 31 57 58 68 1 51 3 50 41 13 11 42 43 15 14 12 20 6 9 5 45 44 12 13 11 12 38 64 2...

Page 62: ...4 Flat 8 13 000 143 077 Screw 6mm x 20mm Lg Socket Head 4 14 000 174 049 Washer 5 16 Flat 10 15 000 094 038 Nut 5 16 18UNC Nylock 2 16 000 004 001 Alternator Daihatsu 700G 950G 1 17 000 052 058 Adapt...

Page 63: ...rade 8 2 42 000 174 057 Washer 3 8 Lock 2 43 000 174 032 Washer 3 8 Flat 2 44 000 174 019 Washer 1 4 Lock 4 45 000 143 001 Screw 1 4 20UNC x 0 75 Lg Hex Head 4 46 000 174 005 Washer 3 8 Flat 4 47 000...

Page 64: ...16 Lock 12 65 000 143 187 Screw 8mm x 25mm Lg Grade 10 9 Hex Head 8 66 000 039 020 Coupler C Face Daihatsu CTS 450 1 67 000 149 052 Thermostat Daihatsu Engine Coolant 1 68 000 091 021 Starter Daihats...

Page 65: ...on Page 5 20 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 12 Exhaust Assembly C 5332 Rev C 10 6 9 6 5 16 12 14 6 15 14 1 14 14 3 14 14 14 2 8 14 7 4 11 18 18 18 14 15 15 15...

Page 66: ...0 105 181 Flange Exhaust Donut 1 8 000 125 174 Tube Exhaust Manifold Outlet Weldment 1 9 000 093 091 Muffler Diahatsu Modified CTS 450 1 10 000 001 112 Adapter Final Exhaust Weldment CTS 450 1 11 000...

Page 67: ...Figure 5 13 Air Cleaner Assembly C 5526 Rev A 3 2 4 3 1 5 6 5 6 7 1 000 015 844 Bracket Air Cleaner Mounting CTS 450 1 2 000 047 016 Air Cleaner Daihatsu Engine 1 3 000 033 007 Clamp 28 Hose 2 4 000...

Page 68: ...Page 5 23 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 14 Air Compressor Assembly C 5525 Rev G 16 21 14 4 X 13 4 X 10 20 4 X 15 4 X 3 12 7 5 19 9 6 7 18 8 11 2 1 4 5 17 17...

Page 69: ...0 Insert 44 2 8 000 077 015 Key 3 16 X 1 1 2 1 9 000 180 004 Orifice Set Screw 0 033 1 10 000 105 323 Plate Compressor Clutch Mount 1 11 000 105 252 Plate Compressor Spacer 1 12 000 111 204 Pump Compr...

Page 70: ...r Check Valve Assembly C 6246 Rev A Compressor Check Valve Assembly Parts List Item Part Number Description Qty 1 4 2 3 1 000 157 148 Switch Pressure 125 PSI 1 2 000 052 088 Elbow 1 4 FPT x FPT 1 3 00...

Page 71: ...ly D 5371 Rev E Blower Assembly Parts List Item Part Number Description Qty 16 14 23 1 20 19 16 22 21 22 21 4 5 30 11 13 30 13 12 12 11 6 28 27 26 16 7 9 10 17 18 18 3 8 2 24 33 31 15 25 14 29 29 32 3...

Page 72: ...6UNC x 1 00 Lg Grade 8 7 15 000 174 005 Washer 3 8 Flat 4 16 000 174 021 Washer 3 8 Lock 11 17 000 068 398 Hose 3 Blue Silicone x 3 Ply 1 18 000 033 013 Clamp Size 48 Hose 2 19 000 143 017 Screw 3 8 1...

Page 73: ...raMaster Corporation Page 5 28 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 17 Dump Vacuum Bracket Assembly Front D 5520 Rev D 12 15 16 14 26 11 10 24 17 5 25 13 27 20 19 1...

Page 74: ...Page 5 29 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 18 Dump Vacuum Bracket Assembly Rear D 5520 Rev D 12 6 7 2 5 7 3 7 1 8 21 9 4 22 23...

Page 75: ...ipple 1 1 2 NPT Close Galvanized 1 11 000 169 022 Valve 1 1 2 Full Port Ball 1 12 000 052 226 Insert 1 1 2 NPT x 1 1 2 Barb Grey 2 13 000 052 272 Cup Gravity Feed Oil Blower Lubrication Port 1 14 000...

Page 76: ...Page 5 31 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 19 Coolant Heat Exchanger Assembly D 5523 Rev A 6 6 17 14 13 18 16 6 5 4 19 7 8 15 6 5 2 1 10 11 20 9 3 12...

Page 77: ...ze 16 Hose 6 7 000 052 600 Elbow 1 2 Tube x 3 8 FPT 2 8 000 052 507 Nipple 3 8 NPT x 9 16 18 37 JIC 1 9 000 052 749 Insert 64 3 8 NPT x 1 4 Barb 1 10 000 068 250 Hose 1 I D Green Stripe 1 11 000 068 2...

Page 78: ...Page 5 33 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 20 Blower Exhaust Heat Exchanger Assembly D 5522 Rev 4 3 5 6 5 6 1 2...

Page 79: ...anger Assembly Parts List Item Part Number Description Qty 1 000 038 070 Core Blower Exhaust HX Weldment CTS 450 1 2 000 108 131 Protector HX Pad 6 63 O D 1 3 000 033 013 Clamp Size 48 Hose 2 4 000 06...

Page 80: ...Page 5 35 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 21 15 Gallon Chemical Jugs Assembly D 6117 Rev C 2 3 4 1...

Page 81: ...onating Truckmount System 15 Gallon Chemical Jugs Assembly Parts List Item Part Number Description Qty 1 000 015 869 Bracket 15 Gallon Tank 1 2 000 159 127 Tank 15 Gallon Chemical CTS 450 Fig 5 22 2 3...

Page 82: ...C 6109 Rev 15 Gallon Chemical Tank Assembly Parts List Item Part Number Description Qty 1 000 159 126 Tank 15 Gallon Chemical CTS 450 1 2 000 106 055 Plug 1 4 Ss Chemical Container CTS 450 1 3 000 097...

Page 83: ...450Hot Carbonating Truckmount System Figure 5 23 100 Gallon Recovery Tank Assembly D 5859 Rev D HIDDEN HIDDEN HIDDEN 31 32 18 3 9 12 14 21 22 4 16 10 17 6 15 14 21 22 34 33 17 15 8 28 29 11 37 22 25 2...

Page 84: ...ck 2 12 000 143 539 Screw 6 32UNC x 0 50 Lg Button Head Allen 4 13 000 094 063 Nut 6 32UNC Nylock 4 14 000 143 001 Screw 1 4 20UNC x 0 75 Lg Hex Head 8 15 000 033 022 Clamp 1 2 Nylon Hose 2 16 000 057...

Page 85: ...143 168 Screw 10 24UNC x 0 75 Lg 1 32 000 078 039 Vacuum Inlet Stopper Assembly Recovery Tank 1 33 000 057 195 Gasket Blower Inlet Adapter Maxx 1 34 000 001 121 Adapter Recovery Tank Outlet Maxx 100 G...

Page 86: ...andle Recovery Tank Cover Maxx 2 2 000 041 240 Cover Recovery Tank Weldment 1 3 000 057 015 Gasket 1 1 2 Bulkhead Fitting 2 4 000 052 219 Adapter 2 NPT x 2 F Slip 2 5 000 143 539 Screw 6 32UNC x 0 50...

Page 87: ...tion Qty 7 7 5 3 1 4 8 2 6 USE BLUE LOCKTITE 242 1 000 015 182 Bracket Vacuum Relief Valve 1 2 000 027 032 Cap Vacuum Releif Valve 1 3 000 125 111 Pipe Vacuum Relief Spring Guide 1 4 000 105 067 Plate...

Page 88: ...ation Page 5 44 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System CTS 450 Diesel Assemblies Parts Figure 5 26 Machine Assembly CTS 450 Diesel Front View D 5865 Rev C 7 4 24 18 15 16 17 5...

Page 89: ...Page 5 45 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 27 Machine Assembly CTS 450 Diesel Rear View D 5865 Rev C 15 16 17 7 26 24 14 13 12 11 10 9 3 8...

Page 90: ...nating Truckmount System Figure 5 28 Machine Assembly CTS 450 Diesel Side View D 5865 Rev C 25 27 26 18 TO T ON CHEMICAL JUGS TO APO PORT ON RECOVERY TANK TO RECOVERY TANK TO CHEMICAL MANIFOLD 13 12 1...

Page 91: ...Grd 8 2 9 000 174 021 Washer 3 8 Lock 4 10 000 174 005 Washer 3 8 Flat 4 11 000 174 068 Washer Blower Feet 2 12 000 174 003 Washer 1 4 Flat 5 13 000 174 019 Washer 1 4 Lock 5 14 000 143 001 Screw 1 4...

Page 92: ...al CTS 450Hot Carbonating Truckmount System Figure 5 29 Dash Assembly CTS 450 Diesel Front View D 5867 Rev C 12 8 12 8 12 13 19 20 8 17 10 8 4 5 11 13 13 37 35 37 36 37 37 30 31 32 33 8 13 12 40 3 21...

Page 93: ...Page 5 49 CTS 450 Owner s Manual Hot Carbonating Truckmount System CTS 450 Figure 5 30 Dash Assembly CTS 450 Diesel Rear View D 5867 Rev C 8 7 7 8 9 8 7 7 18 8 16 8 7 7 8 41 28 26 15 14 47 2...

Page 94: ...24UNC x 1 00 Lg Hex Head 1 12 000 174 014 Washer 10 Lock 14 13 000 143 126 Screw 10 24UNC x 0 50 Lg Hex Head 14 14 000 033 057 Clamp 1 Cushion Loop 1 15 000 033 023 Clamp 3 4 Nylon Hose 1 16 000 047 0...

Page 95: ...l Line 1 37 000 033 003 Clamp Size 4 Mini 4 38 000 174 043 Washer 6 Lock 2 39 000 174 045 Washer 6 Flat 2 40 Screw 8 0mm x 20 0mm Lg Comes w Engine 2 41 Timer Glow Plug Daihatsu 850D Comes w Engine 1...

Page 96: ...50 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 31 Brow Assembly CTS 450 Diesel D 5868 Rev B 3 2 9 10 4 5 11 1 29 32 31 30 28 26 6 16 25 14 22 25 14 14 13 24 14 25 7 15 16 25 14 23...

Page 97: ...056 006 Fuse Holder Inline Weather Proof 1 13 000 015 839 Bracket Magnet Painted CTS 450 1 14 000 094 034 Nut 10 24UNC Nylock 6 15 000 174 025 Washer 8 Lock 8 16 000 094 059 Nut 8 32UNF Nylock 8 17 0...

Page 98: ...32 Frame Assembly CTS 450 Diesel D 5878 Rev A Brow Assembly Parts List Item Part Number Description Qty 31 000 081 239 Label Compressor Retro Kit Dash CTS 450 1 32 000 157 101 Switch 15 AMP 115 Volt...

Page 99: ...Frame End Modified Maxx CTS 450 2 5 000 052 488 Insert F66 3 8 NPT x 3 8 Hose Barb 3 6 000 033 050 Clamp 1 3 4 Cushion Loop 3 7 000 033 057 Clamp 1 Cushion Loop 2 8 000 174 014 Washer 10 Lock 9 9 000...

Page 100: ...TS 450Hot Carbonating Truckmount System Figure 5 33 Engine Assembly CTS 450 Diesel Right View D 5866 Rev C 13 11 12 9 5 6 12 38 39 54 39 38 12 7 34 18 33 17 50 49 47 31 28 55 20 20 13 11 12 59 58 14 2...

Page 101: ...unt System CTS 450 Figure 5 34 Engine Assembly CTS 450 Diesel Left View D 5866 Rev C 13 11 12 39 38 12 5 9 6 14 37 36 35 20 12 11 13 3 47 42 20 31 29 16 20 46 20 43 21 22 56 48 4 2 58 32 28 51 52 44 2...

Page 102: ...2 000 174 003 Washer 1 4 Flat 8 13 000 143 077 Screw 6mm x 20mm Lg Socket Head 4 14 000 174 049 Washer 5 16 Flat 10 15 000 094 038 Nut 5 16 18UNC Nylock 2 16 000 004 001 Alternator Daihatsu 700G 950G...

Page 103: ...or Hose 1 43 000 052 648 Tee 1 Barb x 1 Barb x 1 Barb 1 44 000 047 016 Bracket Alternator Mounting Lower Daihatsu 700G 1 45 000 068 032 Hose 1 I D w 90 Preform Lower Rad 1 46 000 068 500 Hose Upper Ra...

Page 104: ...ngine Coolant 1 62 000 091 023 Starter Daihatsu 700G Engine 1 63 000 015 223 Bracket Throttle Lever 1 64 000 033 003 Clamp Size 4 Mini 3 65 000 094 009 Nut 1 4 20UNC Hex Nylock 2 66 610 003 029 Assemb...

Page 105: ...5 35 Air Cleaner Assembly CTS 450 Diesel C 5879 Rev 1 000 015 844 Bracket Air Cleaner Mounting CTS 450 1 2 000 047 016 Air Cleaner Daihatsu Engine 1 3 000 033 007 Clamp 28 Hose 2 4 000 068 733 Hose A...

Page 106: ...0 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 5 36 Blower Assembly CTS 450 Diesel D 6578 Rev 32 31 23 1 14 16 15 18 17 18 3 10 9 2 7 24 16 14 26 27 28 6 33 33 29 13 12 11 30 29 13 3...

Page 107: ...r Mount Boxxer 421 2 12 000 141 033 Rod Heat Exchanger Strap Retainer 4 13 000 174 018 Washer 5 16 Lock 2 14 000 143 018 Screw 3 8 16UNC x 1 00 Lg Grade 8 7 15 000 174 005 Washer 3 8 Flat 4 16 000 174...

Page 108: ...nual CTS 450Hot Carbonating Truckmount System Engine Assembly CTS 450 Diesel Parts List Item Part Number Description Qty 31 000 042 008 Housing Bell CTS 450 1 32 000 039 055 Coupler C Face 10 Pin CTS...

Page 109: ...Page 6 1 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 6 1 Solution Flow Diagram D 5860 Rev C...

Page 110: ...Page 6 3 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System Figure 6 1 Solution Flow Diagram D 5860 Rev C...

Page 111: ...14 GA 37 GRN BLK PAGE 3 PAGE 4 26 RED 32 BRN 14 GA 45 RED 20 WHT 12 GA 29 RED 12 GA RED GROUND LUG RELAY CR 2 CR 1 RELAY FU 7 FUSE SW 3 APO SWITCH 47 WHT 54 WHT RECOVERY TANK ENGINE OVERHEAT ENGINE S...

Page 112: ...4 14 ORG TO ENG TEMP GUAGE S 13 YEL TO TB 1 1 70 ORG 1 RED 12 GA 2 BLU 3 BLK 4 BLU BLK 13 YEL 14 ORG 60 RED WHT 61 PUR BLK 55 RED 4 GA P 7 P 6 89 PUR BLK 90 PUR BLK D 4351 RED P 11 J 11 GRN 71 BLU WH...

Page 113: ...GA 57 BLK 4 GA TO ENG GROUND LUG 55 RED 4 GA TO STARTER SOL B 56 GRN BLK TO P 3 A 73 ORG 74 ORG WHT 75 BLK 14 GA 76 WHT 14 GA 78 RED 77 WHT GRY PAGE 3 PAGE 2 CL 1 COMPRESSOR PUMP CLUTCH 93 BLU WHT TO...

Page 114: ...32 BRN 14 GA 45 RED 20 WHT 12 GA 29 RED 12 GA RED RELAY CR 2 CR 1 RELAY FU 7 FUSE SW 3 APO SWITCH 47 WHT 54 WHT RECOVERY TANK ENGINE OVERHEAT ENGINE STOP GLOW PLUG 15A 25A 25A 10A D1 D2 ENGINE 1 RED...

Page 115: ...2 GA TO MAIN FUSE 55 RED 4 GA TO BATTERY 4 BLU BLK TO IGN SWITCH ST 60 RED WHT 16 RED WHT PAGE 2 PAGE 4 PAGE 2 PAGE 2 PAGE 4 57 RED 4 GA TO BATTERY 20 WHT 12 GA TO TB 1 6 PAGE 2 57 RED 4 GA 20 WHT 12...

Page 116: ...HT 82 WHT 57 BLK 4 GA TO ENG GROUND LUG 55 RED 4 GA TO STARTER SOL B 73 ORG 74 ORG WHT 75 BLK 76 WHT PAGE 3 PAGE 2 A D B C C B D A P 2 J 2 CL 1 COMPRESSOR PUMP CLUTCH 89 BLU WHT TO CR 4 TERMINAL 87 J...

Page 117: ...Page 7 7 CTS 450 Owner s Manual CTS 450Hot Carbonating Truckmount System 7 7 Electrical Schematic CTS 450 D 5502 Rev H...

Page 118: ...rd systems such as waste tank filter screen vacuum safety relief valve and waste tank automatic shut off system Allowing foam to pass through blower Vacuum Tank Failure to properly maintain filtering...

Page 119: ...d shall be proved to HydraMaster s satisfaction to have been de fective when shipped provided the purchaser promptly notifies HydraMaster in writing of such alleged defect HydraMaster will pay all fre...

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