Hydac FT 5 Series Operating And Maintenance Instruction Manual Download Page 36 | Manualshive

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FT 5

Performing maintenance

HYDAC FILTER SYSTEMS GMBH

en(us)

Page 36 / 44

Item

Description

1

Suction hose

2

Suction lance

3

O-ring

4

Suction strainer

5

Protection pipe

Bewa FT5 3160334d en-us 2012-03-14.doc

2012-03-14

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Summary of Contents for FT 5 Series

Page 1: ...FT 5 Barrel Transportation and Filtration Trolley Operating and Maintenance Instructions English translation of original instructions Document no 3160334d ...

Page 2: ... Representative Mr Günter Harge c o HYDAC International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Telefax 49 0 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written c...

Page 3: ...ns 10 How to behave in case of emergency 10 Training and Instruction of Personnel 11 Structural modifications 11 Transporting the FT5 12 Checking the scope of delivery 13 Using the barrel transport cart 14 Picking up the barrel 14 Removing the barrel 18 Connecting the filter pump unit 21 Hanging connecting the suction hose 21 Hanging connecting the pressure hose 21 Electrical connection of the FT5...

Page 4: ... the FT5 29 Inserting the filter element 29 Pre filling the pump 29 Venting the filter housing 29 Clogging indicator 30 Performing maintenance 31 Maintenance intervals 32 Changing the Filter Element 32 Cleaning the suction strainer in the lance 35 Disposing of the FT5 37 Shutdown and storage 37 Spare parts 38 Contact Service 39 Technical data 40 Dimensions and Hydraulic shematic 41 Model Code 42 E...

Page 5: ...nformation contained in the documentation cannot always keep up with changes made to the product as we attach considerable importance to keeping our products cutting edge Consequently there might be deviations in technical details illustrations and dimensions If you discover errors while reading the documentation or have suggestions or other useful information please don t hesitate to contact us H...

Page 6: ...s to the product e g purchasing options etc may result in the information in the operating instructions no longer being completely accurate or sufficient When making modifications or performing repair work to components affecting the safety of the product the product may not be put back into operation until it has been examined and released by a HYDAC representative Please notify us immediately of...

Page 7: ... want to know I determine which topic I am looking for WHERE can I find the information I m looking for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 Chapter description Page number Edition date Document language Documentation No with Index File name The documentation nu...

Page 8: ... of the art and recognized safety rules and regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property Use the FT5 solely for its designated use only when in a safe perfect condition Immediately remedy any malfunctions that might impair safety Our General Terms...

Page 9: ...ated Use The FT5 is a mobile filteration unit that is used to pick up 200 liters steel panel barrels pursuant to DIN 6643 or EN 210 and for transfer pumping with or without simultaneous filtration of fluids Any other use shall be deemed to be improper and not in keeping with the product s designated use The manufacturer will not assume any liability for any damage resulting from such use Proper or...

Page 10: ...s specified by law pertinent regulations Informal Safety Precautions Always keep the operating instructions in the vicinity of the unit In addition to the operating instructions the general and local regulations pertaining to accident prevention and environmental protection are to be observed Make sure that the safety and hazard symbols and warnings on the unit are always in a legible condition Ch...

Page 11: ...lectricians Supervisor with the appropriate authority Activity Packing Transportation x x x Commissioning x x x Operation x x x x Troubleshooting locating the source of malfunction x x x Remedying of mechanical faults x x Remedying of electrical faults x x Maintenance x x x x Repair work x Decommissioning storage x x x x Structural modifications Do not make any modifications design modifications e...

Page 12: ...sh or pull the FAM Use the handles provided for moving Wind the suction and pressure hose and the connection cable around the holders provided for this purpose and fasten them in place Move the FT5 manually using the rollers Only ever use the FT5 s handles to move it Before shifting the unit make sure to release the hand brake on the swivel casters Once the FT5 is in the new desired position actua...

Page 13: ... of delivery before commissioning The following items are supplied Item Qty Description 1 1 FT5 chassis frame including tension belt 2 1 Filtromat OF5 without filter element 3 1 Filter element 4 1 Pressure hose 5 1 Suction hose 1 T5 Operating Instructions this manual 2 4 5 3 1 Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 14: ...dia in barrel containers in a single device NOTICE Unsuitable barrel The FT5 barrel will be damaged Only use tight head barrels with 200 liters pursuant to DIN 6643 or EN 210 Picking up the barrel To pick up a barrel proceed as follows 1 Move the transport cart into position 2 Loosen the tension belt on the ratchet 3 Remove the tension belt bolt Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 15: ... safety bolt upwards 1 by 180 and then pull out of the bracket 2 5 Raise the steering lifting bar until it stops 6 Use the FT5 to travel to the barrel until the barrel collar is up against the barrel 7 Secure the FT5 against unintentional movement To do this actuate the stopper on the roller Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 16: ...into the bracket until the shoulder of the bolt is up against the bracket 9 Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 Spannen Sie den Ratschen Zurrgurt unterhalb der Sickung dem Wulst 10 Pull the steering and lifting clamp downward 11 Insert the safety bolt completely up to the stop in the bracket 1 and rotate 180 downward 2 ...

Page 17: ...DAC FILTER SYSTEMS GMBH en us Page 17 44 12 Undo the stopper on the roller 13 The transport cart is not ready for use Always secure the FT5 against unintentional movement and or rolling away Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 18: ...llows 1 Move the transport cart to the unloading position 2 Unlock the steering and lifting clamp Rotate the safety bolt upwards 1 by 180 and then pull it out of the bracket 2 3 Raise the steering and lifting clamp slowly and carefully until the entire barrel is resting on the floor Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 19: ...YSTEMS GMBH en us Page 19 44 4 Loosen the tension belt 5 Pull the bolt for the tension belt out of the bracket 6 Pull the transport cart away to the rear 1 Press the steering and lifting clamp 2 downward Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 20: ... HYDAC FILTER SYSTEMS GMBH en us Page 20 44 7 Insert the safety bolt completely up to the stop in the bracket 1 and rotate 180 downward 2 8 The transport cart is now ready for further use Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 21: ...plate Put the suction hose with lance without tension and or twist into the appropriate container and secure it against falling out Hanging connecting the pressure hose Pull the pressure hose thinner transparent hose with lance out of the mounting in the floor plate Put the pressure hose with lance without tension and or twist into the appropriate container and secure it against falling out To pre...

Page 22: ...in the on off switch If the nominal current is exceeded the motor protection switch trips Checking the direction of rotation Check the direction of rotation of the motor by switching it on briefly jog mode An arrow on the fan cover shows the correct direction of rotation for the unit If the direction of rotation is opposite to the direction of the arrow correct it using the phase inverter containe...

Page 23: ...E Incorrect phase sequence rotation direction of the motor The pump will be destroyed In jog mode check the direction of rotation of the motors A rotation direction arrow on the fan cover of the motor identifies the correct direction of rotation If the direction of rotation is opposite to the direction of the arrow rotate the phases in the 16A 32 A connection plug using the phase inverter in the c...

Page 24: ...ment receptacle renders it unnecessary to vent the filter housing Pay particular attention to the clogging indicator during operation As soon as the clogging indicator enters the red area the filter element must be changed immediately The pressure relief valve in the pump returns the medium to the suction side if the maximum operating pressure is exceeded The motor protection switch contained in t...

Page 25: ...Impermissible operating conditions The unit will be damaged The unit may be used only in connection with the media mentioned below The units are only suitable for pumping mineral oils and fluids based on mineral oils Under no circumstances must they ever be used for water aggressive fluids acids or solvents Even short applications with these fluids will invariably cause damage to the pump Observin...

Page 26: ...it in the circulation pumping and filtration mode OF5 F The oil service unit OF 5 F has the following two operating modes Transfer by pumping Circulation pumping and filtration You can switch between the different operating modes via the internal and external change overs Internal change over Unlock the change over valve by pulling on the locking pin x External change over Bewa FT5 3160334d en us ...

Page 27: ...ER SYSTEMS GMBH en us Page 27 44 Setting the circulation pumping operating mode For the circulation pumping operating mode the change overs must be set as follows Internal change over External change over Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 28: ...R SYSTEMS GMBH en us Page 28 44 Operating mode circulation pumping and filtration For the pumping and filtration operating mode the change overs must be set as follows ternal change over xternal change over Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 29: ...fluid switch the motor off and fill the unit using the suction hose Venting the filter housing If the unit has started and is pumping properly the filter housing has to be vented If the unit has started and is pumping properly the filter housing has to be vented While the pump is running loosen the vent plug A in the cover plate of the filter housing As soon as oil leaks out retighten the plug Ent...

Page 30: ...r The version with change over may have an optional differential pressure indicator 1 Change the filter element as soon as the clogging indicator or differential pressure indicator is in the red area The clogging indicator may respond briefly when there is a cold start if a higher back pressure arises due to low temperatures and the resulting high viscosity With electrical displays a suitable time...

Page 31: ... bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Conduct the prescribed adjustments maintenance servicing and inspection work in accordance with the respective schedules Secure the unit against accidental start up Any screw connections which have been undone removed are to be checked to see that they have been properly resecured Once main...

Page 32: ...lter Element 1 Switch the unit off Pull power plug 2 Depressurize the filter housing Remove the air bleed plug 1 in the filter cover for this purpose The residual oil is drained through the drain ball valve 2 into a suitable container 3 Loosen the four screws on the cover counterclockwise 4 Fold the screws down and press them against the filter housing This pushes the cover of the filter housing u...

Page 33: ... remove the filter element 6 Clean the inside of the filter bowl of coarse dirt the sealing surfaces on the filter head and on the cover 6 For easier installation of the filter element wet the O ring on the filter element with the operating medium Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 34: ...iking tools for this 8 Check the O ring on the cover for damage and replace it if necessary Lightly wet the O ring on the cover with medium 9 Put the cover on Observe correct placement of the O ring on the cover while doing so It must not be damaged 10 Fold the four screws up and turn them clockwise evenly crosswise Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 35: ...t the suction strainer Clean the suction strainer regularly To protect the pump from coarse contamination or foreign bodies a suction strainer is installed in the suction lance In most cases tapping the lance is enough In most cases tapping the lance is enough If this is not sufficient the front pipe piece is unscrewed from the suction lance and the suction strainer inside it is removed To clean t...

Page 36: ...erforming maintenance HYDAC FILTER SYSTEMS GMBH en us Page 36 44 Item Description 1 Suction hose 2 Suction lance 3 O ring 4 Suction strainer 5 Protection pipe Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 37: ...aterial in an environmentally friendly manner After dismantling the unit and separating the various materials dispose of the unit in an environmentally friendly manner Shutdown and storage The unit is to be drained completely before being put into storage Pull out the power plug and secure the hoses and power cord to the unit Make sure to store the CSM in a clean dry place ...

Page 38: ... gasket set NBR consisting of 12 pc O rings for sealing the housing 3042812 1 Housing gasket set FPM consisting of 12 pc O rings for sealing the housing 381465 1 Pressure hose assy 381464 1 Suction hose assy 721206 1 Vane pumpe 30 l min NBR 721207 1 Vane pumpe 45 l min NBR 721317 1 Wing unit pump 30 l min FPM 721281 1 Wing unit pump 45 l min FPM 3041675 1 Electric motor including pumps assembly 23...

Page 39: ...s hydac com Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Regular inspection and maintenance work is indispensable for ensuring trouble free operation and long service life for your FluidAqua Mobil Our HYDAC Servicenter offers you these tasks within agreed upon time frames and at fixed prices HYDAC SERVIC...

Page 40: ...essure maximum 4 5 bar Permissible Operating viscosity range 15 800 mm s Permissible suction pressure at suction port 0 4 0 6 bar Fluid temperature range 10 80 C Ambient temperature 20 40 C Storage temperature range 10 40 C Sealing material NBR FKM IP class IP 54 Length of electronic cable plug 6 m Length of connection hoses 3 m Hose connections NW30 suction port with lance Pressure port NW25 with...

Page 41: ...FT 5 Technical data HYDAC FILTER SYSTEMS GMBH en us Page 41 44 Dimensions and Hydraulic shematic Bewa FT5 3160334d en us 2012 03 14 doc 2012 03 14 ...

Page 42: ...0 l min 800 mm s 1 5 kW Motor voltages M 230 V 50 Hz N 380 420 V 50 Hz 3 Ph PE 440 480 V 60 Hz 3 Ph PE S 500 600 V 50 60 Hz 3 Ph PE X other voltage Filter size 1 Filter element 330 2 Filter element 1300 Filter material B Betamicron BN4HC a Aquamicron BN AM AM Filtration rating 03 3 µm BN4HC BN AM 05 5 µm BN4HC 10 10 µm BN4HC BN AM 20 20 µm BN4HC 40 40 µm AM Contamination indication E Dynamic press...

Page 43: ... standards listed below Any modification of this product that is not coordinated with us in writing will cause this declaration to lose its validity Designation Filtration unit Type FT 5 Series Part no Serial no EU Machinery Directive 2006 42 EC EU Electrical Equipment Regulations 2006 95 EC EU Directive on Electromagnetic Compatibility 2004 108 EC Safety of machinery and devices EN 12100 1 2 2009...

Page 44: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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