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Hydac 3.6.4 FCM 100-K Series, Operating And Maintenance Instructions Manual, Page: 41 / 88

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Hydac 3.6.4 FCM 100-K Series Operating And Maintenance Instructions Manual Download Page 41

HYDAC FILTER SYSTEMS GMBH

Setting up / assembly / integration of the filter unit | 5

BeWa FCM 3160267e en-us lq

41 / 88

5.1 Avoid siphoning

If there is a height difference (ΔH) between the suction side
and pressure side container/system, the lower line can develop
a suction effect and trigger the siphoning effect between the
communicating containers/systems. This siphoning effect also
occurs when fluid is pumped in a pre-pressurized reservoir.

Fig. 11: 

Avoid siphoning

NOTICE

Siphoning effect

Reservoir overflowing/leaking = oil spill

u

Remove the ends of the hoses from the reservoir after op-
eration or shut the shut-off device in the suction line.

Summary of Contents for 3.6.4 FCM 100-K Series

Page 1: ...uidCleaner Mobil Operating and Maintenance Instructions English Translation of original instructions Document No 3160267e 5 10 2019 Follow these instructions for proper and safe use Keep for future reference ...

Page 2: ...g general safety information 10 1 5 6 Signal words and their meaning in the safety information and instruc tions 11 1 6 Hazard symbols pictograms 12 1 7 Supplementary symbols 13 1 8 Exclusion of liability warranty 14 1 9 Copyright notice 14 1 10 Validity of this manual 15 2 General safety information 16 2 1 Fire fighting extinguishing a fire 17 2 2 Stoppage in an emergency EMERGENCY STOP 18 2 3 Ob...

Page 3: ... 41 5 2 Measure or display dynamic pressure differential pressure 43 5 3 Avoid the mixing of oils empty the filter unit 44 5 4 Making the electrical connections 45 5 4 1 Connecting the filter unit with a single phase electric motor 45 5 4 2 Connecting the filter unit with a three phase electric motor 46 5 5 Connecting the suction pressure port 47 5 6 Attaching connecting the suction pressure hoses...

Page 4: ...ment 59 7 2 Check Clean the strainer 63 8 Rectifying errors 65 9 Removing Disposal 67 10 Appendix 68 10 1 EC declaration of conformity 68 10 2 Locating spare parts 68 10 2 1 Order filter elements 71 10 2 1 1 Filter element Size 1300 71 10 2 1 2 Filter elements size 2600 72 10 3 Clogging indicator Optional Technical data 73 10 4 Finding a Customer Service team 78 Glossary 82 Index 83 ...

Page 5: ...S GMBH Justus von Liebig Str Werk 20 66280 Sulzbach Saar Germany Germany E mail filtersystems hydac com Homepage www hydac com Court of Registration Saarbrücken HRB 17216 Executive director Mathias Dieter Dipl Kfm Wolfgang Haering Tab 1 Impressum 1 2 Documentation Representative The contact data of the person authorized with the documenta tion is Mr Günter Harge c o HYDAC International GmbH Indust...

Page 6: ...Please re fer to it every time you require decisive details This manual informs and warns you of risks against which the risk reduction through the design and protective measures may not be effective or not fully effective 1 4 Target group of the manual This manual was created for the following target group Target group Tasks Owner This manual and the associated docu ments must be kept accessible ...

Page 7: ...l find the following information on the title page of this manual Short name of the product Product name Operating and Maintenance Instructions 12345678 English translation of original instructions Valid from from s no 1 5 2 4 3 Fig 1 Overview labeling of the title page 1 Short name of the product product name 2 Type of document 3 Language 4 Document no Index Date of printing 5 Supplementary instr...

Page 8: ...These are absolutely required for carrying out a work activity on the product and are marked with a check mark and are in bold in the text An example for the representation of requirements ü The product is assembled and connected ü The product is switched off 1 Switch the product on 1 5 3 Representation of procedural instructions In the case of procedural instructions there are the two follow ing ...

Page 9: ...ntation of intermediate results results In the case of some activities it is necessary to carry out work steps with intermediate results and end results Intermediate results are the consequence of activities they are marked with an indented arrow End results represent the end of an activity and are repre sented with a flag An example for a procedural instruction with intermediate re sult and final...

Page 10: ...nformation in this manual are highlighted with pictograms and signal words The pictogram and the signal word give you an indication of the severity of the danger Warning general safety information which are placed ahead of each activity are represented as follows CAUTION Type and source of danger Hazard symbol Consequence of the danger Measures to avert danger ...

Page 11: ... which if not avoided will result lethal or serious injury WARNING WARNING The signal word indicates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in mi nor or moderate injury NOTICE NOTICE The signal word indicates a ...

Page 12: ... safety information and instructions in these operating instructions which indicate particular haz ards to persons property or the environment Danger point warning Dangerous electrical voltage warning Signs used for giving orders These symbols are listed for all safety information and instruc tions in these operating instructions which indicate particular hazards to persons property or the environ...

Page 13: ...ave specific specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Specialist personnel Mechanic Such persons have specific specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazard...

Page 14: ...ct of the information in this manual In particular we shall not be liable for lost profit or other financial loss This exclusion of liability does not apply in cases of intent and gross negligence Moreover it does not apply to defects which have been deceitfully concealed or whose absence has been guaranteed nor in cases of culpable harm to life physical in jury and damage to health If we negligen...

Page 15: ...ity of this manual The diagrams and visualizations in this manual are meant for general illustration purposes Therefore representations and functional options can deviate from the delivered product We reserve the right to changes to the contents of this manual without prior notice ...

Page 16: ...ions In addition the local accident prevention specifications and general safety regulations that apply for the device must be observed DANGER Danger due to unintended use Bodily injury Damage to property u Never operate the filter unit in potentially explosive atmos pheres u The filter unit is to be used only with permissible operating media NOTICE Impermissible operating media The filter unit wi...

Page 17: ...g a fire Use a powder extinguisher that corresponds to fire class B as per EN 2 to extinguish any fires to fight fires Fig 2 Fire protection class B Maintain a minimum safe distance from electrical components For a mains voltage of up to 1000 V the minimum safe dis tance is 1 m Fig 3 Minimum distance for fire fighting ...

Page 18: ...tions for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regula tions 2 4 Wear suitable clothing Loose fitting clothing increases the danger of being caught or being drawn in on rotating parts and the risk of getting caught on protruding parts You can be severely injured or killed in these cases Wear closely fitting c...

Page 19: ... transferring and depending on the version with or without simultaneous filtration of lubricants and hydraulic oils Intended use of the product also extends to the following Observing all instructions contained in the instruction man ual Performing inspection and maintenance work Claims for defects or liability regardless of the legal founda tion do not apply with incorrect or improper installatio...

Page 20: ...ssume no liability for any damage resulting from such use This risk is borne solely by the owner Improper use may result in hazards and or will damage the fil ter unit Examples of improper use Operation in potentially explosive atmospheres Operation under non approved operational conditions Modifications to the filter unit made by the user or pur chaser Inadequate monitoring of parts that are subj...

Page 21: ...thing is present The following items are supplied Qty 1 FluidCleaner Mobil FCM Model in accordance with the order see model code 1 Filter element filtration rating in acc with the or der 1 Suction hose with without lance optional 1 Pressure hose with without lance optional 1 Filter element filtration rating in acc with the or der 1 Operation and Maintenance Instructions this doc ument 1 EC declara...

Page 22: ...3 Overview of the filtration unit HYDAC FILTER SYSTEMS GMBH 22 88 BeWa FCM 3160267e en us lq ...

Page 23: ...ew of the filtration unit 3 BeWa FCM 3160267e en us lq 23 88 3 4 Dimensions Depending on the version the filter housing has different di mensions X1 X2 Fig 4 FCM dimensions X1 Filter size 1300 X2 Filter size 2600 All dimensions in mm ...

Page 24: ... filter unit has the following hydraulic diagram depending on the version with or without switching 3 5 1 FCMxxx L FCMxxx K Hydraulic diagram The filter unit FCMxxx L FCMxxx K has the following hydraulic diagram Fig 5 Hydraulic diagram FCMxxx L FCMxxx K S Suction port connection INLET P Pressure port connection OUTLET ...

Page 25: ...M 3160267e en us lq 25 88 3 5 2 FCMxxx F FCMxxx G Hydraulic diagram The filter unit FCMxxx F FCMxxx G with switching has the following hydraulic diagram Fig 6 Hydraulic circuit diagram FCMxxx F FCMxxx G S Suction port connection INLET P Pressure port connection OUTLET ...

Page 26: ... according to DIN 51424 Permitted operating pres sure 6 bar Pump type Vane pump Hydraulic connections Suction hose Pressure hose NW 38 1 according to ISO 228 NW 25 M36x2 Sealing material NBR FPM optional Nominal flow rate 60 l min Permissible viscosity range 15 400 mm s Permitted pressure at suc tion port IN 0 4 0 6 bar Permitted fluid temperature range 10 80 C Permitted ambient tempera ture range...

Page 27: ...55 Electrical power consump tion Power supply See the name plate on the elec tric motor Length of the electrical con nection line 10 m Emission sound pressure level LPA 70 db A Design service life The intended service life of the filter unit is not limited if the ser vice and maintenance intervals are complied with Weight when empty Filter size 1300 130 kg Filter size 2600 140 kg Tab 5 Technical d...

Page 28: ... 1 according to ISO 228 NW 25 M36x2 Sealing material NBR FPM optional Nominal flow rate 60 l min Permissible viscosity range 15 1000 mm s Permitted pressure at suc tion port IN 0 4 0 6 bar Permitted fluid temperature range 10 80 C Permitted ambient tempera ture range 10 40 C Permitted storage tempera ture range 10 40 C Permitted relative humidity during storage 95 non condensing Air conditions Cle...

Page 29: ...n the elec tric motor Length of the electrical con nection line 10 m Emission sound pressure level LPA 70 db A Design service life The intended service life of the filter unit is not limited if the ser vice and maintenance intervals are complied with Weight when empty Filter size 1300 140 kg Filter size 2600 150 kg Tab 6 Technical data FCM 060 K FCM 060 G ...

Page 30: ... 1 according to ISO 228 NW 25 M36x2 Sealing material NBR FPM optional Nominal flow rate 100 l min Permissible viscosity range 15 400 mm s Permitted pressure at suc tion port IN 0 4 0 6 bar Permitted fluid temperature range 10 80 C Permitted ambient tempera ture range 10 40 C Permitted storage tempera ture range 10 40 C Permitted relative humidity during storage 95 non condensing Air conditions Cle...

Page 31: ...n the elec tric motor Length of the electrical con nection line 10 m Emission sound pressure level LPA 70 db A Design service life The intended service life of the filter unit is not limited if the ser vice and maintenance intervals are complied with Weight when empty Filter size 1300 140 kg Filter size 2600 150 kg Tab 7 Technical data FCM 100 L FCM 100 F ...

Page 32: ... 1 according to ISO 228 NW 25 M36x2 Sealing material NBR FPM optional Nominal flow rate 100 l min Permissible viscosity range 15 1000 mm s Permitted pressure at suc tion port IN 0 4 0 6 bar Permitted fluid temperature range 10 80 C Permitted ambient tempera ture range 10 40 C Permitted storage tempera ture range 10 40 C Permitted relative humidity during storage 95 non condensing Air conditions Cl...

Page 33: ...n the elec tric motor Length of the electrical con nection line 10 m Emission sound pressure level LPA 70 db A Design service life The intended service life of the filter unit is not limited if the ser vice and maintenance intervals are complied with Weight when empty Filter size 1300 160 kg Filter size 2600 170 kg Tab 8 Technical data FCM 100 K FCM 100 G ...

Page 34: ...he filter unit and the components Always mention the part no and the serial no when contacting HYDAC Fig 7 Decoding the model code label Item Description 1 Name plate of filter unit 2 Name plate of electric motor 3 Filter unit model code Part no Part number S N Serial number year of production Power Electrical power consumption Voltage Grid Voltage Network Frequency Frequency Current Current consu...

Page 35: ...tion unit 3 BeWa FCM 3160267e en us lq 35 88 Pressure max Operating pressure maximum Weight Weight when empty Flow rate Flow rate Temp Oil Permissible oil temperature range Temp Amb Permitted ambient temperature range Volume Oil volume in filter unit ...

Page 36: ...eared pump with change over 060 60 l min 100 100 l min Filtration rating Filter Size 2 Filter size 1300 3 Filter size 2600 M 230 V 50 Hz 1 Ph PE N 400 V 50 Hz 3 Ph N PE S 500 V 50 Hz 3 Ph PE X Other voltage B Differential pressure indicator visual C Differential pressure indicator electric with motor cut off B Optimicron ON A Aquamicron AM 03 3 µm ON AM 05 5 µm ON 10 10 µm ON AM 20 20 µm ON 40 40 ...

Page 37: ...rements of the workplace as well as the working environ ment can be found in the chapter Technical data under Permitted ambient temperature range Protection class according to DIN EN 60529 IEC 529 3 9 Components Operating elements The filter unit has the following components operating ele ments Fig 9 Components Operating elements Example FCM xxx G ...

Page 38: ...ing 1300 2600 20 Filter housing air vent AIR BLEED 20 Filter housing drain DRAIN 30 Motor pump assembly 30 Pressure relief valve 40 Differential pressure indicator vis ual electrical DPI 80 Suction hose with lance optional 90 Pressure hose with lance optional 100 Main switch on off with motor circuit switch 110 Change over valve 120 Strainer ...

Page 39: ...er element and clean the inside of the filter housing NOTICE Improper clamping of the filter unit The filter unit will be damaged u Clamp the filter unit while transporting only via the frame work filter housing Transport the filter unit only in standing position Fig 10 Transporting the filtration unit Store the filter unit in a standing position in clean and dry rooms The conditions required for ...

Page 40: ...unting the filter unit Place the filter unit horizontally on a stable even and hori zontal surface Make sure that there is sufficient space above the filter housing to replace the filter elements Observe the maximum permissible ambient temperature and constant supply of cooling air to avoid overheating Install the shut off valves in the flow pipe and return pipe during assembly under the fluid lev...

Page 41: ...er system the lower line can develop a suction effect and trigger the siphoning effect between the communicating containers systems This siphoning effect also occurs when fluid is pumped in a pre pressurized reservoir Fig 11 Avoid siphoning NOTICE Siphoning effect Reservoir overflowing leaking oil spill u Remove the ends of the hoses from the reservoir after op eration or shut the shut off device ...

Page 42: ...DAC FILTER SYSTEMS GMBH 42 88 BeWa FCM 3160267e en us lq After the filter unit is switched off the height dif ference primary pressure can cause flow to oc cur both in the feed direction and against the feed direction and the fluid can leak uncontrol lably ...

Page 43: ...ial pressure as well as the measurement point is critical as shown in the following diagram Fig 12 Measure or display dynamic pressure differential pressure p Total of the pressures p1 Differential pressure p1 Back pressure p2 Differential pressure p2 Back pressure p3 Differential pressure p3 Back pressure p4 Differential pressure p4 Back pressure In the example the dynamic pressure at the first m...

Page 44: ...eplace the filter element and empty the filter unit com pletely in order to prevent mixing with the residual oil in the fil ter unit If different oils are mixed the oil properties can change as follows Higher risk of cavitation More seal wear Modified anti wear properties Poorer filtration Reduced filter element service life Modified friction characteristics Modified response to water More deposit...

Page 45: ...he filtration unit is supplied ready for connection with a plug 1 Remove the connector cable from its holder and unwind it completely 2 Before plugging in the power plug make sure that the on off switch is in the 0 or OFF position 3 Check that the voltage and frequency are correct You will find the filter unit s electrical data on the electric mo tor s name plate 4 Plug the power plug into a suita...

Page 46: ...k that the voltage and frequency are correct You will find the filter unit s electrical data on the electric mo tor s name plate 4 Plug the power plug into a suitable power outlet 5 Check the direction of rotation of the electric motor by switching it on briefly jog mode The direction of rota tion required is indicated by an arrow on the fan cover 6 If the direction of rotation needs to be changed...

Page 47: ...sure loss formula Δp Pressure differential bar L Line length m d Internal pipe diameter mm Q Volumetric flow l min ν Kinematic viscosity mm s D Density kg dm The mineral oil based hydraulic oil has a density of 0 9 kg dm This formula applies to straight pipe runs Particularly with re gard to the suction sided connection bear in mind that addi tional screw connections and pipe bends increase the pr...

Page 48: ... Note that the nominal size of the connected hose piping must correspond to the cross section of the connection thread Make sure that the connection hoses piping suction side pressure side do not cause any tension or vibrations to be carried over to the filtration unit Use hoses or expansion joints if necessary ...

Page 49: ... other parti cles are deposited on the bottom of the tank All impurities and other particles are deposited on the bottom of the tank Prevent aeration of the medium by fully im mersing the lance in the medium Make sure that the lance is always below the oil level in operation The IN OUT connection dimensions on the filter unit can be found in the chapter Technical Data Check the hoses for damage an...

Page 50: ...r commissioning ü Install the new filter element in the filter bowl For de tails see Changing the filter element ü Check that the power supply cable is undamaged Re place damaged cables immediately ü Connect the filter unit with the power supply ü Check that the suction and pressure hoses are undam aged Replace damaged hoses immediately ü Check the ambient and fluid temperature ü Prior to each use...

Page 51: ...tch the filter unit on and monitor the suction perfor mance ð If the filter unit is not pumping any fluid after a maxi mum of 5 minutes of operation then switch it off and fill the motor pump group with fluid through the suction hose Subsequently switch the filter unit on again O The filter unit is ready for operation ...

Page 52: ...pped with an optical or electrical clogging indicator for monitoring the service life of the filter element Visually check the optical clogging indicator daily See chapter Observe the optical clogging indicator optional 57 The electrical clogging indicator signalizes the required filter el ement change by switching the filter unit off and illuminating the indicator lamp on the main switch ...

Page 53: ...in switch Depending on the version the main switch differs according to the following figure with a visual or electrical clogging indicator FCM xxx x x x xx C xxx FCM xxx x x x xx B xxx L Fig 14 Activate the main switch L Main switch E STOP L1 Indicator lamp of filter element is contaminated ...

Page 54: ... optional With the optional pole changing switch you can operate the the motor with two different speeds and hence with two different volume flow rates To do this observe the position of the se lector switch Fig 15 FCM pole changing switch 0 OFF 1 Motor speed 720 rpm 70 l min 2 Motor speed 1450 rpm 140 l min ...

Page 55: ...88 6 3 FCM xxx L FCM xxx K Operation mode The filter unit FCM xxx L FCM xxx K does not have any switching facility of the operation modes This filter unit can only be operated in the operation mode Transfer with filtration Fig 16 Operation mode Transfer with filtration ...

Page 56: ...es The filter unit FCM xxx F FCM xxx G has lateral switch ing valve for switching the operation modes Fig 17 Selecting the operating mode NOTICE Switching valve in an intermediate position An intermediate position leads to uncontrolled function u Press the switching valve till it is in the respective final po sition ...

Page 57: ...see figure Fig 18 Operation modes Transfer without filtration 6 4 2 Operation mode Transfer with filtration S P Move the switching valve in position for the operation mode Transfer with filtration The fluid is pumped from connection S to connection P For details see figure Fig 19 Operation modes Transfer with filtration S P 6 5 Observe the optical clogging indicator optional If the filter unit fil...

Page 58: ...58 88 BeWa FCM 3160267e en us lq Fig 20 Observe the opti cal clogging indicator Change the filter element filter cartridge in case of a differen tial pressure of 2 5 bar and as soon as the clogging indicator is in the red area respectively ...

Page 59: ...close the shut off valve at in let IN and outlet OUT ü Secure the filter unit during maintenance from being switched on accidentally BLEED DRAIN 1 Depressurize the filter housing Remove the bleed screw BLEED in the filter cover 2 Place a suitable container under the connection Empty the filter housing Drain the residual oil volume from the filter housing via the drain ball valve DRAIN in a suitabl...

Page 60: ...ver up and remove the filter element Dispose the filter element in an environmentally safe manner 6 Clean the inside of the filter bowl of any course dirt the sealing surfaces on the filter bowl and filter cover 7 For easier installation of the filter element moisten the O ring on the filter element with the operating medium oil 8 Press the new filter element down into the filter seat by turning i...

Page 61: ... attention to the O ring in filter cover while doing so It must not be damaged 11 Fold the four star gripped screws upwards and turn the star gripped nuts clockwise screw them crosswise uni formly 12 Close the drain valve DRAIN BLEED 13 Switch the filter unit on and bleed the filter housing via the connection BLEED Unscrew the bleed screws with four turns and wait till the oil emits on the bleed s...

Page 62: ...7 Performing maintenance HYDAC FILTER SYSTEMS GMBH 62 88 BeWa FCM 3160267e en us lq 14 Check the filter unit for leaks O The replacement of the filter element is complete ...

Page 63: ... the strainer regularly NOTICE Operation without a strainer The pump will be damaged destroyed u Never operate the filter unit without a strainer 1x Allen wrench 6 mm 1x Wrench 50 mm 1x Oil drain container To check clean the strainer proceed as follows ü The filter unit is switched off at the main switch ü The suction hose and pressure hose are wound up at the unit and not connected respectively o...

Page 64: ...men tally safe manner 3 Unscrew the cover 1 of the strainer anticlockwise with the wrench 50 mm 4 Remove the strainer 3 5 Clean the strainer 3 by washing off with a subsequent blowing out with compressed air 6 Check the seal 2 for damage Replace it if necessary 7 Insert the cleaned strainer 3 in the valve 8 Manually screw the cover 1 in with an installed seal 2 clockwise 9 Tighten it with the wren...

Page 65: ...ocked Contact the HY DAC Service Department No oil flow The hydraulic system is switched off Switch on the hydraulic sys tem The locking fea tures upstream or downstream of the filter ele ment are closed Open the shut off devices slowly The filter ele ment is blocked Replace the filter element The viscosity of the fluid is too high Check the vis cosity of the fluid Heat the fluid to achieve the pe...

Page 66: ...a pacity of the filter element has been reached Replace the filter element The viscosity of the fluid is too high Check the vis cosity of the fluid Heat the fluid to achieve the per missible viscos ity Leakage on the filter housing Wrong missing or defective sealing ring Check the seal ing rings on the filter housing Replace it if nec essary The screws on the lid of the fil ter housing are not tig...

Page 67: ...sioning Disconnect or remove the electrical hydraulic connections Dispose of the packaging material in an environmentally friendly manner Dispose of the fluid operating medium that has been drained in an environmentally friendly manner After dismantling the product and separating its various materials into categories dispose of all parts in an envi ronmentally friendly manner ...

Page 68: ...rdering spare parts and accessories make sure to always indicate the exact unit designation and the serial number Description Part no Gear type pumping set FCM 060 KF40RF1 W 6001050 Gear type pumping set FCM 100 KF63RF1 W 6000941 Electric motor FCM 060 L F 230V 50Hz 1Ph M 636131 Electric motor FCM 060 L F 400V 50Hz 3Ph W 6014525 Electric motor FCM 100 L F 400V 50Hz 3Ph W 6205663 Vane pump FCM 060 ...

Page 69: ...ferential pressure indicator electrical D3 FKM 304651 Differential pressure indicator electrical D4 NBR 312682 Differential pressure indicator electrical D4 FKM 316556 Pressure hose with lance L 4 m NBR 91205 Pressure hose with lance L 5 m NBR 349357 Pressure hose with lance L 10 m NBR 349109 Pressure hose with lance L 18 m NBR 349078 Pressure hose without connec tor L 4 m NBR 632063 Pressure hose...

Page 70: ...AC FILTER SYSTEMS GMBH 70 88 BeWa FCM 3160267e en us lq Description Part no Suction hose with connector L 5 m PVC NBR 349665 Strainer complete 616851 Strainer 250 µm 617902 Tab 10 Spare parts list available on request ...

Page 71: ... elements of the size 1300 Description Part no Filter element 3 µm 1300 R 003 ON KB NBR 1263059 Filter element 3 µm 1300 R 003 ON V KB FPM 1263760 Filter element 5 µm 1300 R 005 ON KB NBR 1263060 Filter element 5 µm 1300 R 005 ON V KB FPM 1263761 Filter element 10 µm 1300 R 010 ON KB NBR 1263061 Filter element 10 µm 1300 R 010 ON V KB FPM 1263762 Filter element 20 µm 1300 R 020 ON KB NBR 1263062 F...

Page 72: ...600 R 003 ON V KB FPM 1263784 Filter element 3 µm 2600 R 003 AM KB FPM 1268232 Filter element 5 µm 2600 R 005 ON KB NBR 1263072 Filter element 5 µm 2600 R 005 ON V KB FPM 1263785 Filter element 10 µm 2600 R 010 ON KB NBR 1263073 Filter element 10 µm 2600 R 010 ON V KB FPM 1263786 Filter element 20 µm 2600 R 020 ON KB NBR 1263074 Filter element 20 µm 2600 R 020 ON V KB FPM 1263787 Filter element 40...

Page 73: ... visual VM x B x Type of indication Visual display with a green red field automatic reset Weight 55 g Response pressure and indi cation range respectively VM 2 B x 2 bar 10 VM 3 B x 3 bar 10 VM 5 B x 5 bar 10 Permissible operating over pressure 210 bar Permitted temperature range 30 100 C Connector threads G Installation space required According to HN 28 22 Maximum tightening torque 33 Nm Tab 13 D...

Page 74: ...ator visual VM x BM x Type of indication Visual display by green red field manual reset Weight 55 g Response pressure and indi cation range respectively VM 2 BM x 2 bar 10 VM 3 BM x 3 bar 10 VM 5 BM x 5 bar 10 Permissible operating over pressure 210 bar Permitted temperature range 30 100 C Connector threads G ...

Page 75: ...d According to HN 28 22 Tab 14 Differential pressure indicator visual VM x BM x 30 Fig 23 Differential pressure indicator electrical VM x C x Type of indication Electrical switch Weight 120 g Response pressure and indi cation range respectively VM 2 C x 2 bar 10 VM 3 C x 3 bar 10 VM 5 C x 5 bar 10 ...

Page 76: ... 33 Nm Switching type N C or N O change over contacts Maximum switching voltage 230 V Max switching voltage at re sistive load 60 W 100 VA AC Switching capacity ohmic 3 A 24 V DC ohmic 0 03 to 5 A 230 V AC Electrical connection Male connection M20 Female connector to DIN EN 175301 803 Protection class in accordance with DIN 40050 IP 65 only if the connector is wired and fitted correctly Tab 15 Dif...

Page 77: ...24 Differential pressure indicator electrical VM x D x Lxx Type of indication Visual indicator and electrical switch Weight 150 g Response pressure and indi cation range respectively VM 2 D x 2 bar 10 VM 3 D x 3 bar 10 VM 5 D x 5 bar 10 Permissible operating over pressure 210 bar ...

Page 78: ...al connection Male connection M20 Female connector to DIN EN 175301 803 Protection class in accordance with DIN 40050 IP 65 only if the connector is wired and fitted correctly Tab 16 Differential pressure indicator electrical VM x D x Lxx 10 4 Finding a Customer Service team The contact data such as the telephone numbers e mail and mailing addresses for the hotline product support customer service...

Page 79: ...HYDAC FILTER SYSTEMS GMBH Appendix 10 BeWa FCM 3160267e en us lq 79 88 E mail service hydac com Homepage www hydac com Tab 17 Customer service in Germany ...

Page 80: ...on unit 39 Fig 11 Avoid siphoning 41 Fig 12 Measure or display dynamic pressure differential pressure 43 Fig 13 Pressure loss formula 47 Fig 14 Activate the main switch 53 Fig 15 FCM pole changing switch 54 Fig 16 Operation mode Transfer with filtration 55 Fig 17 Selecting the operating mode 56 Fig 18 Operation modes Transfer without filtration 57 Fig 19 Operation modes Transfer with filtration S ...

Page 81: ...7 Technical data FCM 100 L FCM 100 F 30 Tab 8 Technical data FCM 100 K FCM 100 G 32 Tab 9 Error cause rectification 65 Tab 10 Spare parts list 68 Tab 11 Filter elements size 1300 71 Tab 12 Filter elements size 2600 72 Tab 13 Differential pressure indicator visual VM x B x 73 Tab 14 Differential pressure indicator visual VM x BM x 74 Tab 15 Differential pressure indicator electrical VM x C x 75 Tab...

Page 82: ...nditions The General Terms and Conditions are available at our home page www hydac com General Terms and Conditions HN 28 22 HYDAC standard 28 22 with dimen sions for installation space for clog ging indicators KB marking of filter elements Filter elements with the KB mark ing do not have a bypass ...

Page 83: ...x D x Lxx 78 Differential pressure indicator visual VM x B x 73 VM x BM x 75 differential pressure dynamic pressure 43 disposal 67 dynamic pressure differential pressure 43 E exclusion of liability 14 H Hotline 78 I Imprint 5 M main switch E STOP 53 manufacturer 5 O operation mode Transfer with filtration 55 57 Transfer without filtration 57 P Person authorized with the documenta tion 5 pole chang...

Page 84: ...Index HYDAC FILTER SYSTEMS GMBH 84 88 BeWa FCM 3160267e en us lq T Terms and Conditions 14 Terms of Delivery 14 W warranty 14 ...

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