Hyd-Mech H-14P, Manual

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TablE of ConTEnTs
SECTION 0 - SAFETY INSTRUCTIONS
SUMMARY ..................................................................................................................................................................0.
FOREWORD ...............................................................................................................................................................0.2
RESPONSIBILITIES OF THE OWNER .......................................................................................................................0.5
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ......................................................0.6
SECTION – INSTALLATION
SAFETY PRECAUTIONS .............................................................................................................................................
LIFTING AND SHIPPING .............................................................................................................................................2
FOUNDATION LEVELING AND ANCHORING ............................................................................................................2
EARTH GROUNDING PROCEDURE ..........................................................................................................................2
WIRING CONNECTIONS .............................................................................................................................................3
HYDRAULIC OIL AND CUTTING FLUID .....................................................................................................................3
SECTION 2 - OPERATION INSTRUCTIONS
BLADE BASICS...........................................................................................................................................................2.
VARIABLE SPEED CONTROL....................................................................................................................................2.
SECTION 2 - OPERATION INSTRUCTIONS
THE CONTROL CONSOLE ........................................................................................................................................2.2
PLC CONTROL PANEL ...............................................................................................................................................2.4
MANUAL MODE OPERATION ....................................................................................................................................2.6
AUTOMATIC OPERATION ..........................................................................................................................................2.6
COOLANT FLOW ........................................................................................................................................................2.7
KERF CORRECTION ..................................................................................................................................................2.7
HYDRAULIC FEED CONTROL ...................................................................................................................................2.8
CUTTING PARAMETERS CHART ..............................................................................................................................2.8
VARIABLE VISE PRESSURE (OPTION) ....................................................................................................................2.3
BUNDLING OPERATION (OPTION) ...........................................................................................................................2.3
SECTION 3 - MAINTENANCE & TROUBLESHOOTING
BLADE CHANGING PROCEDURE ............................................................................................................................3.
BLADE TRACKING AND ADJUSTMENT ....................................................................................................................3.
BLADE GUIDE ADJUSTMENT ...................................................................................................................................3.3
BLADE BRUSH ADJUSTMENT ..................................................................................................................................3.3
CAM FOLLOWER ADJUSTMENT ..............................................................................................................................3.3
LUBRICATION .............................................................................................................................................................3.3
HYDRAULIC MAINTENANCE .....................................................................................................................................3.4
CLEANLINESS ............................................................................................................................................................3.5
TROUBLESHOOTING ................................................................................................................................................3.6
PROGRAMMABLE LOGIC CONTROL, MITSUBISHI 00 .........................................................................................3.7
PLC 00 TROUBLESHOOTING .................................................................................................................................3.9
SECTION 4 - ELECTRICAL SYSTEM
GENERAL INFORMATION ..........................................................................................................................................4.
INITIAL HOOKUP ........................................................................................................................................................4.
H-4P ELECTRICAL SCHEMATICS 208-240 VAC .....................................................................................................4.6
H-4P ELECTRICAL SCHEMATICS 480-575 VAC .....................................................................................................4.4
SECTION 5 - HYDRAULIC SYSTEM
GLAND ASSEMBLIES.................................................................................................................................................5.2
PISTON ASSEMBLIES ................................................................................................................................................5.2
HYDRAULIC SCHEMATIC ..........................................................................................................................................5.3
HYDRAULIC PLUMBING DIAGRAM ..........................................................................................................................5.4
SECTION 6 - MECHANICAL
BLADE BRUSH ASSEMBLY .......................................................................................................................................6.