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9. MAINTENANCE 

9-1 DAILY CHECKING 

In order to quaratee trouble-free, long use of the machine, it is very important 
to elaborately check each part of the machine periodically.    If and trouble or 
checking.    Be  sure  to  immediately  remedy  it.    The  daily  checking  and 
maintenance schedule that should be at leaste performed before starting daily 
work is shown below. 

 

DAILY CHECKING SCHEDULE 

Check  up

                                             

Frequency         

 

(A)

 

Before starting machine 

       

 

 

 

 

 

 

 

 

      2. Planning head operation: 

(1)

 

Velocity changes of main spindle: 

To change the velocity, all that is needed to pull the lever, please note that 
under no circumstance the velocity should be changed while the motor is 
still in motion. 

 

 

(1) Visually check the appearance of the machine

-Daily 

(2) Check if any object is located within the 

moveable range of the table

-Daily 

(3) Clean the chuck and the circumference or the 

spindle table. 

-Daily 

(4) Check the gib 

-From time to time

(5) Check the slide way for damage, score or other 

defects.    If any damage or score is found, 
flatten using an oil stone.

-Daily 

(6) Check lubricating lubrication pump using 

furnished. 

-Daily thank 
capacity : 2.2

Summary of Contents for 19002

Page 1: ...HU 200K...

Page 2: ...ATTENTION PRIOR MACHINE OPERATIONS 7 HOW TO OPERATE THE MACHINE 8 HOW TO OPERATE THE ROTARY TABLE 9 MAINTENANCE 9 1 DAILY CHECKING 9 2 CLEANING 9 3 TO CHANGE TOOLS 9 4 SPECIFICATION OF T SLOT 9 5 ADJ...

Page 3: ...stions relative to its application DO NOT use the machine until you have had detail instruction from your dealer 1 SAFETY INSTRUCTION 1 1 SAFETY RULES FOR ALL TOOLS 1 FOR YOUR OWN SAFETY READ INSTRUCT...

Page 4: ...for which it was designed 10 USE RIGHT TOOL Don t force tool or attachment to do a job for which it was not designed 11 WEAR PROPER APPAREL Noloose clothing gloves neckties rings bracelets or other j...

Page 5: ...cutting tool is accidentally contacted 20 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure that it will operate properly a...

Page 6: ...chuck key is removed from the chuck before turning on power 3 ADJUST the table or depth stop to avoid cutting into the table 4 SHUT OFF the power remove the cutting tool and clean the table before le...

Page 7: ...avel 260MM 6 Velocity of Main Spindle L 26 31 36 46 H 53 62 73 93 7 Distance between Planning Head table surface 300MM 8 Electric Motor 2HP 3PH 6P 9 Machine Weight Approx 900KGS 10 Packing size 1250x8...

Page 8: ...7 FOUNDATION 2 FRONT HU 200K...

Page 9: ...cast iron above FC25 They are well constructed and deformfree so as to maintain the permanent precision 4 The sliding surface of the planning head are precisely milling and carefully shaped It may be...

Page 10: ...the pallet 4 2 The machine is to be installed on the solid level base of cement concret It is essential to test the accuracy by the water level so that it may no affect the working precision 4 3 Water...

Page 11: ...head China petroleum co R68 3 Period of Lubrication Lubrication is made constantly according to machine operations 5 2 For other tiny oiling holes 1 Lubrication Method Simply by direct injection of oi...

Page 12: ...ertical horizontal and longitudinal sliding parts of the table must be loosely 3 Move the table vertical transversely and longitudinally to the farthest ends by the feed crank munally check if all the...

Page 13: ...nd set the cutter center at workpiece center point X0 Y0 Test cutting to get the first slotting point and set 0 point at graduation scale ring Select the suitable slotting speed in advance before star...

Page 14: ...e as below A Turn the connecting position between driving wheel and linking road at side door location B Loosen the clamping nut N C Use stroke adjusting handle H to move the Radius R location for dif...

Page 15: ...ping nut as photo X 5 Use stroke adjusting driving handle as photo Y to turn the linking rod connecting position Move the linking rod connecting position outside the stroke length will be longer if mo...

Page 16: ...just the slotting top and bottom point usually operator can switch speed to 0 which locate at backword of speed 1 the speed 0 mean disengage then operator can move the ram at bottom position by hand r...

Page 17: ...16 Photo C Photo D Photo C D...

Page 18: ...is 0 02mm 0 001 8 Manual longitudinal Feed For each turn of the handwheel of the ahead behind the table feed range is 4mm 0 2 and each scale of the micro indicator ring is 0 02mm 0 001 9 Clearance el...

Page 19: ...the turntable when the Swivel both right and left locking handles counter clockwise The clamps 24 will release the turntable WORM SHAFT DIRECTION ADJUSTMENT WORMSHAFT DIRECTION ADJUSTMENT When loosene...

Page 20: ...ng the worm shaft from the worm wheel by means of an eccentric device Loosen the set screw 31 of the eccentric housing and rotate the eccentric housing by the lever 27 clockwise until the seitch finge...

Page 21: ...e 1 80 of a turn Similarly 80 turns of the handle will revolve the one turn To calculate the indexing or the number of turns of the handle for most divisions it is necessary only to divide 80 by the n...

Page 22: ...5 hole circle EXAMPLE Calculate the indexing for 9 divisions 80 9 8 8 9 turns 8 complete turns plus 24 holes on a 27 hole circle Divisions 2 to 100 are possible when the additional dividing attachment...

Page 23: ...40 2 76 A19 1 1 19 41 C41 1 39 41 77 42 B21 1 19 21 78 C39 1 1 39 43 C43 1 37 43 79 NON NON 44 B33 1 27 33 80 1 45 A18 1 14 18 81 NON NON 46 B23 1 17 23 82 C41 40 41 47 C47 1 33 47 83 48 A15 1 10 15...

Page 24: ...x crank nut and check to see that the pin enters the hole easily 3 Loosen the set screw on the sector arms Place the harrow edge of the left arm against the index pin 4 Count the required holeds on th...

Page 25: ...which the index pin is engaged Move the right sector arm slightly beyond the 16th hole and tighten the sector arm set screw After first flute has been cut return the table to the original starting pos...

Page 26: ...operation 1 Velocity changes of main spindle To change the velocity all that is needed to pull the lever please note that under no circumstance the velocity should be changed while the motor is still...

Page 27: ...Then re lubricate machine according to lubrication instructions Frequency Constantly as far as wiping off chips and dirt are concerned Every 40 hours ways should be flooded with oil and cleaned as abo...

Page 28: ...longitudinal travel 2 Clockwise rotation the jib strip bolt screw for excess slack otherwise a litter counter clockwise if too tight 3 Adjust the jib strip bolt until feel a slight drag when shifting...

Page 29: ...No dust oil spill condition 5 Checking the belt pulley is normal or not Is there any serious wear or crack problem If pulley have problem it must change before replace new belts 6 Check the relative p...

Page 30: ...er feeding 2 Dull cutting tools 3 Motor not building to running speed 4 Bad motor 5 Belt weared 1 Reduce feed rate 2 Sharpen tool and keep sharp 3 Replace or repair motor Check fuses in three legs on...

Page 31: ...y the slotting process oil can use similar to gear shaping gear hobbing broaching cutting oil The kind oily cutting oil have following feature which is similar to PENNLUBE CORP U S A made model C 24G...

Page 32: ...RIPTION ITEM DESCRIPTION 1 POWER FOR SHOWING THE ELECTRIC POWER IS ON OR OFF 2 START START SWITCH FOR RUNNING MACHINE 3 JOG FOR EASY LOCATE THE RAM POSITION WHEN ADJUST THE STROKE POSITION 4 STOP FOR...

Page 33: ...inking Shaft 31 Screw 7 Linking Rod 32 Bearing 8 Washer 33 Bearing base 9 Screw 34 Screw 10 Bearing 35 O Ring 11 Lead Screw 36 Dial 12 Key 37 Handle 13 Handle Wheel 38 Nut 14 Nut 39 Plastic Handle 15...

Page 34: ...33 HU200K...

Page 35: ...le 7 Screw 32 Washer 8 Fixed ring 33 Screw 9 Bearing 34 Nut 10 Column 35 Spring washer 11 Half worm gear 36 Washer 12 Washer 37 Screw 13 Screw 38 Motor base 14 Bearing 39 Nut 15 Spindle 40 Adjusting s...

Page 36: ...35 HU200K...

Page 37: ...Bearing 8 Spring washer 33 Bearing 9 Nut 34 Bearing base 10 Reduction M C base 35 Screw 11 Washer 36 Tightening nut 12 Screw 37 Dial 13 Washer 38 Screw 14 Screw 39 Handle wheel 15 Spring washer 40 Ke...

Page 38: ...pin 57 Handle wheel 82 Spring 58 Key 83 Nut 59 Washer 84 Dividing plate 60 Screw 85 Screw 61 Nut 86 V plate 62 Plastic handle 87 Bearing 63 Rotary table 88 Tightening nut 64 Worm gear 89 Pin base pla...

Page 39: ...38 HU200K...

Page 40: ...NOTE 1 i ELECTRIC BOX LOCATION DIAGRAM 1 Spindle Magnetic Contactor 2 Overload Relay 3 Transformer 4 Fuse 5 Terminal Block 1 2 3 5 4...

Page 41: ...NOTE 2 ii OPERATION PANEL DESCRIPTION 1 POWER ON LAMP 2 RAM START RUN BUTTON 3 RAM STOP BUTTON 1 2 3 4 6 5...

Page 42: ...NOTE 3 4 Coolant ON OFF Switch 5 Ram JOG Button 6 Emergency Stop Button...

Page 43: ...1 Spindle Magnetic Contactor E 1 1 CU 11 TECO CU 11 CNS 2930 AC3 1 1 0 IEC 60947 4 1 EN 60947 4 1 Hh 25A Ui690V V 220 230 KW 3 0 V 380 690 KW 5 5 SIZE 0 600V AC24A 2567 IND CONT EQ E72215 V 208 230 5...

Page 44: ...47 4 1 IEC 60947 4 1 Ui690V Aux cont A600 Q300 10 AMPS 600 VAX MAX Torque 120 20 lb in Use 75 Copper Wire only Main Terminals Awg 22 10 Use on a Circuit with no more than 5KA 600VAC Number on Dial are...

Page 45: ...Magnetic Contactor E 3 1 CU 11 TECO CU 11 CNS 2930 AC3 1 1 0 IEC 60947 4 1 EN 60947 4 1 Hh 25A Ui690V V 220 230 KW 3 0 V 380 690 KW 5 5 SIZE 0 600V AC24A 2567 IND CONT EQ E72215 V 208 230 5HP V 460 7...

Page 46: ...art No Q TY Type Maker REMARK Technical Data 4 Tranformer E 4 1 A009 0 394 YUNG JENG MODEL A009 0394 Capacity 167VA FRE 50 60HZ PHASE 1 WEIGHT 3KG 5 Fuse E 5 2 5A 6 Terminal Block E 6 1 7 Power lamp E...

Page 47: ...NOTE 8 ITEM Description Part No Q TY Type Maker REMARK Technical Data 9 Stop button E 9 1 10 Coolant switch E 10 1 11 JOG button E 11 1 12 Emergency stop button E 12 1...

Page 48: ...NOTE 9 ELECTRIC CIRCUIT DIAGRAM...

Page 49: ...escription Symbol Description Symbol Power supply wire L1 R L2 S L3 T Halogen lamp Ground PE Emergency stop HI LOW SWITCH Ram Stop button Motor Power lamp Fuse Ram start button Transformer Ram JOG But...

Page 50: ...NOTE 11...

Page 51: ...e Manufacturer and importer assume no responsibility for defects which result from not reading the manual carefully or wrong use of the machine No rights can be derived from this manual All rights res...

Page 52: ...ing that the Huvema machines 19002 HU 200K Mortaiseuse which this declaration relates to are conform the following norms NEN EN ISO 12100 2010 NEN EN IEC 60204 1 2006 C11 2010 NEN EN ISO 13857 2008 NE...

Page 53: ...2019 V1...

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