Husqvarna 2008 HUV4210-E Owner'S Manual Download | Manualshive

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Battery – Gasoline Vehicles

Page 42

2008 Husqvarna 4210-G, 4210-E, 4210-GXP, and 4210-EXP Owner’s Manual

RECEPTACLE FUSE LINK

As an additional feature to protect the batteries and charging circuit from an overload, the electric vehicle is
equipped with a receptacle fuse link

(Figure 24)

. If the charger does not come on when the vehicle is placed

on charge, visually inspect the fuse link.

See following WARNING.

ý

WARNING

• If the receptacle fuse link is blown, determine the source of the electrical problem and correct

it before replacing the fuse. Contact your nearest Husqvarna distributor/dealer.

BATTERY – GASOLINE VEHICLES

See General Warnings on page 10.

ý

DANGER

• Battery – Explosive gases! Do not smoke. Keep sparks and flames away from the vehicle and

service area. Ventilate when charging or operating vehicle in an enclosed area. Wear a full
face shield and rubber gloves when working on or near batteries.

• Tools, wires, and metal objects can cause sparks when shorted across a battery.

• Follow all instructions carefully when working with batteries.

• Charge battery in a well-ventilated area only.

• Battery – Poison! Contains acid! Causes severe burns. Avoid contact with skin, eyes, or

clothing. Antidotes:

DANGER CONTINUED ON NEXT PAGE...

Figure 24 Sense Lead Fuse

1. Sense Lead Fuse 2. 48-Volt Fuse Link.

1

2

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Summary of Contents for 2008 HUV4210-E

Page 1: ...Owner s Manual 2008 Utility Vehicles Electric and Gasoline HUV4210 G HUV4210 E HUV4210 GXP HUV4210 EXP ...

Page 2: ......

Page 3: ... of the material in this manual This manual contains proprietary information that is protected by copyright All rights are reserved No part of this manual may be photocopied reproduced or translated to another language without the written consent of Husqvarna The information contained in this document is subject to change without notice Husqvarna reserves the right to change specifications and des...

Page 4: ...nearest you logon to our web site at www usa husqvarna com If you would prefer to write to us direct your letter to Husqvarna Attention Marketing Services 7349 Statesville Rd Charlotte NC 28269 USA Your local autho rized Husqvarna representative can also provide technical advice parts and service manuals We hope you will consider this owner s manual a permanent part of your Husqvarna vehicle If yo...

Page 5: ...mance Inspection 21 Driving Instructions 22 Bed Latch 25 Loading and Unloading 25 Towing with the Vehicle 26 Transporting on a Trailer 27 Storage Electric Vehicles 28 Storage Gasoline Vehicles 29 Maintenance 31 Periodic Service Schedules 32 Periodic Lubrication Schedules 35 Vehicle Controller Electric Vehicles 37 Batteries Electric Vehicles 37 Battery Charger Electric Vehicles 39 Battery Gasoline ...

Page 6: ...a 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual SAFETY DECAL AND FEATURE IDENTIFICATION The following pages contain safety decal and feature identification information For detailed information on specific features read the appropriate section in this manual ...

Page 7: ...y Danger on battery caps or on body under seat 11 2 101908601 Decal Tow Switch Warning on Tow Run switch plate under seat 12 3 101931501 Decal Component Cover Notice on electrical compo nent cover 13 4 102833301 Decal Maintenance Notice on vehicle body under bed 14 5 Battery Charger Receptacle 15 6 Forward Reverse Control 16 7 17 8 18 9 19 10 20 279 1 3 4 2 5 6 ...

Page 8: ... 2 102825701 Decal Operating Instructions on instrument panel 12 Brake Pedal 3 102831901 Decal Bed Latch Warning on vehicle body below bed latch 13 Park Brake Pedal 4 102832001 Decal Bed Latch Warning on vehicle body below bed latch 14 5 Vehicle Loading Instructions 15 6 Serial Number 16 7 Battery Condition Indicator 17 8 Light Switch 18 9 Key Switch 19 10 Battery Warning Light 20 280 2 1 5 7 6 13...

Page 9: ...perating Instructions on instrument panel 12 Accelerator Pedal 3 102831901 Decal Bed Latch Warning on vehicle body below bed latch 13 Brake Pedal 4 102832001 Decal Bed Latch Warning on vehicle body below bed latch 14 Park Brake Pedal 5 102833301 Decal Maintenance Notice on vehicle body under bed 15 6 Vehicle Loading Instructions 16 7 Serial Number 17 8 Fuel Gauge 18 9 Light Switch 19 10 Key Switch...

Page 10: ...ll or on frame near fuel tank 11 2 101915201 Decal Frame Ground Governor Warning on vehicle frame near battery 12 3 101960501 Decal Rotating Parts Hot Manifold Warning on engine starter generator and transaxle 13 4 102345901 Decal Diode Safety Warning on vehicle frame near diode 14 5 Forward Reverse Control 15 6 Fuel Shut Off Valve 16 7 Oil Fill 17 8 Choke 18 9 19 10 20 282 2 4 1 3 8 5 7 6 ...

Page 11: ... we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION statements and procedures it contains along with the safety decals that are affixed to your vehicle Take time to understand the language of safety It is a language that can save your life PROPOSITION 65 STATE OF CALIFORNIA ý WARNING This product contains or emits chemicals or su...

Page 12: ...ediate hazard that will result in severe personal injury or death ý WARNING A WARNING indicates an immediate hazard that could result in severe personal injury or death ý CAUTION A CAUTION with the safety alert symbol indicates a hazard or unsafe practice that could result in minor personal injury CAUTION A CAUTION without the safety alert symbol indicates a potentially hazardous situation that co...

Page 13: ...injury or death Figure 3 and Figure 4 Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read For vehicles with cargo beds remove all cargo before raising the bed or servicing the vehicle If the vehicle is equipped with a prop rod ensure that it is securely engaged while bed is raised Do not close bed until all persons a...

Page 14: ...rge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s FRONT BUMPER AND BRUSH GUARD The front bumper and brush guard are an important part of the vehicle s design for correct weight distribution These parts are interchangeable but one or the other must be installed at all times during vehicle operation to achieve proper ...

Page 15: ...ON The serial number of the vehicle is printed on a bar code decal mounted on the frame directly above the accel erator pedal Example HH0601 583947 Figure 5 There is also a second serial number decal mounted on the front frame behind the dash The dash must be removed to view this decal See following NOTE NOTE Have the vehicle serial number available when ordering parts or making inquiries Figure 3...

Page 16: ...damage personal injury or death due to unsafe speeds KEY SWITCH Gasoline Vehicles The key switch is mounted on the dash to the right of the steering column Figure 6 It has three positions OFF ON and START To start the vehicle place the Forward Reverse handle in the NEUTRAL position and turn the key past the ON position to the START position and hold until the engine is running smoothly When the en...

Page 17: ...vehicles operate at reduced speed in REVERSE The engine can be started only when the handle is in the straight up position NEUTRAL The engine must be at idle before shifting the Forward Reverse handle See WARNING and CAUTION on page 14 Electric Vehicles The Forward Reverse rocker switch is located on the seat support panel Figure 8 The F FORWARD and R REVERSE positions are clearly marked Push down...

Page 18: ... As the accelerator pedal is pressed speed will increase until full speed is reached When the accelerator is released power will be cut off and the motor will stop running Electric vehicles use a special system which employs motor braking in some modes of operation In those modes the vehicle operates as follows Gasoline Vehicles After starting the engine with the key switch and placing the Forward...

Page 19: ...en the vehicle is in operation indicates low battery voltage or when the vehicle is being charged indicates a charging prob lem The warning light is controlled by the onboard computer When the vehicle is in operation the warning light will illuminate and remain illuminate if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is stopped and there are no access...

Page 20: ...eries TOW RUN SWITCH Electric Vehicles Only ý WARNING Place Tow Run switch in the TOW position before disconnecting or connecting the batteries Failure to heed this warning could result in a battery explosion or severe personal injury When the Tow Run switch is in the TOW position all motor braking functions including zero speed detect are disabled Electric vehicles are equipped with a Tow Run swi...

Page 21: ...es Only The gasoline golf car is equipped with a low oil warning light 1 located on the dash panel to the right of the key switch Figure 14 If the warning light comes on oil should be checked and added to the engine as nec essary before continuing to use the vehicle The vehicle should never be driven with the low oil warning light remaining on If the warning light goes on and off you may proceed b...

Page 22: ...Extended use of this accessory can cause the batteries to become heavily discharged If the vehicle batteries become deeply discharged charge the batteries as instructed in the owner s manual appropriate to the vehi cle or contact your local Husqvarna dealer for instructions Inspect the accessory outlet periodically to ensure the electrical connection is clean and free of corrosion PRE OPERATION AN...

Page 23: ...erly When brake pedal is fully pressed under moderate pres sure it should not go more than halfway to the floor and vehicle should come to a smooth straight stop If the pedal goes more than halfway to the floor or if the vehicle swerves or fails to stop have the brake system checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be pressed to the floor ...

Page 24: ... Gasoline Vehicles Accelerator With the key switch in the ON position and the Forward Reverse switch in the FOR WARD position as the accelerator pedal is pressed the engine should start and the vehicle should accelerate smoothly to full speed When the pedal is released it should return to the original position and the engine should stop All Husqvarna vehicles operate at reduced speed in reverse Go...

Page 25: ...speed when coasting downhill No one should drive the vehicle without first being instructed in the proper operation and use of the vehicle s controls An experienced operator should accompany each first time driver on a test drive before allowing him her to operate the vehicle alone To ensure safe operation of the vehicle follow exactly and in order all of the following procedures Read and understa...

Page 26: ...press the accelerator when descending a hill With the accelerator pedal partially pressed the governor will cause the engine to assist the brakes in controlling downhill speed STOPPING THE VEHICLE ý WARNING Driving through water may affect the brakes After driving through water check effectiveness of the brakes by gently pressing the brake pedal If the vehicle does not slow down at the normal rate...

Page 27: ...h area between the bed and the seat back support LOADING AND UNLOADING ý WARNING Firmly engage the park brake before loading the vehicle Do not allow riders in the cargo bed Do not exceed the rated capacity of the vehicle Rated capacity is for level surfaces only Overloading can affect vehicle handling or cause component failure resulting in loss of control of vehicle and possible severe personal ...

Page 28: ...y option or accessory is installed on the vehicle TOWING WITH THE VEHICLE ý WARNING Do not tow a vehicle or trailer on public streets or highways Normal vehicle operating speed should be reduced when towing Extreme caution should be used when towing Total vehicle capacity including the tow vehicle load rating and the gross weight of the vehicle or trailer being towed should not exceed the weight p...

Page 29: ... the park brake firmly pressed and locked Do not allow people in the trailer or vehicle being towed Avoid sudden starts sudden stops and tight turns when towing Avoid stopping on a hill when towing If you must stop on a hill avoid sudden starts or rolling backwards and stopping suddenly Failure to heed this warning could cause the vehicle to overturn possibly resulting in severe personal injury Wh...

Page 30: ...Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 3 Store vehicle in a cool dry place This will minimize battery self discharge 4 Adjust tires to recommended tire pressure See Vehicle Specifications on page 50 5 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 35 6 Thoroughly clean fro...

Page 31: ... unintentionally starting the vehicle or a fire hazard Turn the fuel shut off valve to the closed OFF position Figure 16 ý CAUTION Batteries in a low state of charge will freeze at low temperatures PREPARING THE GASOLINE VEHICLE FOR EXTENDED STORAGE 1 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technicia...

Page 32: ...engine crankshaft by hand several times then install the spark plug and tighten to 20 ft lb 27 N m 6 Adjust tires to recommended tire pressure See Vehicle Specifications on page 50 7 Perform semiannual periodic lubrication See Periodic Lubrication Schedules on page 35 8 Thoroughly clean front body rear body seats engine compartment and underside of vehicle 9 Do not engage the park brake Chock the ...

Page 33: ...time and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 20 and the fol lowing Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in proper working condition Any vehicle not functioning correctly should be removed from use until it is properly repaired This will prevent further damage to the vehicle and avoid th...

Page 34: ...ug wire from the spark plug Frame ground Do not allow tools or other metal objects to contact frame when disconnecting batteries or other electrical wiring Never allow a positive wire to touch the vehicle frame engine or other metal component PERIODIC SERVICE SCHEDULES See General Warnings on page 10 ý WARNING Service repairs and adjustments must be made per instructions in the maintenance and ser...

Page 35: ...ly or every 50 hours of operation whichever comes first Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Lubricate brake slides per Lubrication Schedule See Section 6 Wheel Brake Assemblies in the appropriate maintenance and service manual Check brake cables for damage replace if necessary Electrical wiring a...

Page 36: ...underside of vehicle Do not wash engine when hot Semiannual service by trained technician only or every 50 hours of operation whichever comes first Battery Clean terminals and wash dirt from casing check electrolyte level See Battery Gasoline Vehicles on page 42 Front wheel alignment and camber Check and adjust if necessary See Section 7 Steering and Front Suspension in the appropriate maintenance...

Page 37: ... Dry Moly Lube Husqvarna 603 00 00 01 Brake linkage and pivots Dry Moly Lube Husqvarna 603 00 00 01 Accelerator pivot rod supports Dry Moly Lube Husqvarna 603 00 00 01 Charger receptacle WD 40 Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill...

Page 38: ...mounts and shifter cable pivots Dry Moly Lube Husqvarna 603 00 00 01 Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Brake slides Dry Moly Lube Husqvarna 603 00 00 01 Annually by trained technician only or every 100 hours of operation whichever comes first Check fill unitized transaxle to plug level 27 oz 0 8 L 80 90 WT API Class GL 3 or 80 90 WT AGMA Class EP Gear Lube First change 100 h...

Page 39: ...water Call a physician immediately Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately ý WARNING Wear safety glasses or approved eye protection when servicing the vehicle or battery charger Wear a full face shield and rubber gloves when working on or near batt...

Page 40: ...dd only distilled water See following CAUTION and NOTE ý CAUTION Do not overfill the batteries NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps should be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in lb 4 5 N m The ter...

Page 41: ...WG British Standard Wire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise damaged in any way Have worn cut or damaged power cords or wires replaced immediately Do not use near fuels grain dust solvents thinners or other flammables Chargers can ignite f...

Page 42: ... as short as possible no more than 12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequate ventilation CHARGING BATTERIES ý WARNING Be sure all wire connections at the receptacle and the fuse link are clean and tight Do not rock or bend the plug To conne...

Page 43: ... PowerDrive 2 chargers with this electric vehicle As long as the PowerDrive 2 is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries should be put on charge even if they have been used for only a short period 10 minutes The Pow erDrive 2 charger is automatic and will turn off when batteries are fully charged If the c...

Page 44: ...Contact your nearest Husqvarna distributor dealer BATTERY GASOLINE VEHICLES See General Warnings on page 10 ý DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Ventilate when charging or operating vehicle in an enclosed area Wear a full face shield and rubber gloves when working on or near batteries Tools wires and metal objects can cause spa...

Page 45: ...enter battery Be sure terminals are tight battery terminals should be tightened to 12 ft lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray Husqvarna 603 00 00 03 See preceding WARNING and following CAUTION ý WARNING If battery wire terminals are damaged or corroded replace or clean them as necessary Failure to do so may cause them to overheat during operatio...

Page 46: ... into the oil filler tube and immediately removing it 3 If the oil level is at or below the low level mark on the dipstick gauge add oil until the level is between low and full levels safe level 4 Reinsert dipstick into the oil filler tube NOTE Properly recycle or dispose of used oil in accordance with local state and federal regulations ENGINE OIL AND FILTER CHANGE Engine oil and oil filter shoul...

Page 47: ...plug turning it counterclockwise and allow the engine oil to drain into the pan See following WARNING ý WARNING Do not attempt to change engine oil when the engine is hot or even warm Engine oil can cause skin burns Wear safety glasses or approved eye protection when servicing the vehicle Wear rubber gloves when handling oil drain plug oil filter and oil drain pan 6 Clean the oil drain plug thread...

Page 48: ... to the oil filter port Figure 30 This will help seal the filter to the oil mounting bracket NOTE Use only Husqvarna oil filters 603 00 00 06 designed for this engine 12 Tighten the oil filter by hand until tight Do not use a band wrench or channel lock plier to tighten 13 Remove the dipstick and add engine oil into the dipstick port Use a funnel or pour spout to direct the oil into the dipstick p...

Page 49: ... pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If the vehicle has an all weather enclosure installed be sure the fuel tank is properly vented as shown Figure 32 To avoid the possibility of fire clean up any spilled fuel before operating the vehicle ý CAUTION To allow for expansion do not fill higher than...

Page 50: ...essure washing or steam cleaning Such a process especially if the vehicle has the rear body removed will expose electrical components to moisture Moisture entering electrical components can result in water damage and subsequent component failure Use non abrasive wax products Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains...

Page 51: ...varna com Care should be taken that these accessories are properly installed by trained technicians and that they are used in the manner for which they were designed SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought as a used vehicle we strongly urge the new owner to register the vehicle with Husqvarna This will enable us to contact you if the need arises Please send your name address...

Page 52: ...7 1 1 reverse Torque converter Automatic variable speed dry type Electrical system 48 volts DC reduced speed reverse Electrical system 12 volt 500 cca at 0 F 17 8 C 650 at 32 F 0 C 105 minute reserve capacity and 35 amp charging capacity Batteries High capacity deep cycle Trojan PowerDrive 12 volt 117 min capacity Charger Automatic 48 volt UL and CSA listed STEERING SUSPENSION BRAKES Steering Self...

Page 53: ...ndard seating capacity 2 LIQUID CAPACITIES Transaxle 22 oz 0 67 L Engine crankcase without filter 32 oz 0 95 L Engine crankcase with filter 38 oz 1 12 L Unitized transaxle 27 oz 0 8 L Fuel tank 7 gallons 26 5 L TIRE PRESSURE Front and rear 18 20 psi 1 24 1 38 Bars 18 20 psi 1 24 1 38 Bars SPECIFICATIONS Electric HUV4210 E Electric HUV4210 EXP Gasoline HUV4210 G Gasoline HUV4210 GXP ...

Page 54: ...lts brushes bushings drive buttons engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate HUSQVARNA warranties Also excluded from any HUSQVARNA warranty is damage to a vehicle or component resulting ...

Page 55: ...TTERIES HUSVARNA INC HUSQVARNA hereby warrants to the original retail purchaser that the Deep Cycle 12 volt Battery installed in its new electric vehicle equipped with the IQ System purchased from Husqvarna or an authorized distributor or dealer will be free from defects in material and workmanship and will provide performance 60 minute discharge capacity for a period of four years or 800 rounds w...

Page 56: ...ulting from a defect in material or workmanship or that occurs due to abuse or neglect including failure to provide reasonable and necessary maintenance accident or alteration is excluded from this limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or consequential damages Therefore the above limitations or exclu...

Page 57: ... PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY HUSQVARNA AND EXCLUDED FROM THIS WARRANTY THE PURCHASER AND HUSQVARNA EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER HUSQVARNA MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EM...

Page 58: ...erein warranty services or repairs will be provided at all of our distribution centers that are franchised to service the subject engines or equipment 6 The engine or equipment owner will not be charged for diagnostic labor that is directly associated with diagnosis of a defective emission related warranted part provided that such diagnostic work is performed at a warranty station 7 Husqvarna is l...

Page 59: ...2008 Husqvarna 4210 G 4210 E 4210 GXP and 4210 EXP Owner s Manual Page 57 ...

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Page 64: ...Husqvarna Forest and Garden 7349 Statesville Road Charlotte NC USA www usa husqvarna com Manual No 103372916 Publication Part Number 603 00 42 71 Edition Code 0607A00000 ...

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