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INLET VALVE REMOVAL   

I

   

TABLE OF CONTENTS

TABLE OF CONTENTS   I   

INLET VALVE REMOVAL

INLET VALVE REMOVAL  

Service And Installation

Caution

! Electric valve-in-head rotors are connected to pressurized main-line or sub-main piping. 

This pressurized piping must be depressurized before servicing the inlet valve. Serious bodily  

injury can occur if valve is removed when the piping is pressurized. Keep head and body parts 
away from the rotor’s exposed internal openings at all times. Wear proper eye protection and  
use the designated tools when servicing these rotors. 

TOOLS NEEDED 

(varies with rotor model)

Once the riser assembly has been removed, the following tools are used to remove, service and 
replace inlet valves:

4

 

G800 Valve Tool 

– PN 604000  

4

 

16” Needle-Nose Pliers Tool

 – PN 475600

4

 

G900 Valve Tool 

– PN 052805 

4

 

Snap-Ring Tool

 – PN 052510

4

 

Manual Extraction Pump Tool

 – PN 460302 

4

 

TTS Valve Flushing Tool

 – PN 609400

VALVE IDENTIFICATION 

It is important to note that there are different types of inlet valves (also commonly known as foot 
valves). If the incorrect inlet valve is installed, the rotor will malfunction. Hunter has a color-coding 
system to help correctly identify these valves:

G800C

 Check-O-Matic Rotors = Black screen attached to valve (FIGURE 72)

G800E

 Electric V.I.H. Rotors = Tan screen attached to valve (FIGURE 73)

G900C

 Check-O-Matic Rotors = Black screen attached to valve (FIGURE 74)

G900E

 Electric V.I.H. Rotors = White screen attached to valve (FIGURE 75)

Warning:

If a black screened inlet valve is installed into an electric valve-in-head rotor, the rotor will not shut off.

If a tan or white screened inlet valve is installed into a check-o-matic rotor, the rotor will leak water 
from the vent port during sprinkler operation and, the check height will be negatively affected.

INLET VALVE REMOVAL – 

DISENGAGING THE SAFETY INTERLOCK FEATURE 

Caution! 

Electric valve-in-head rotors are connected to pressurized main-line or sub-main piping. 

This pressurized piping must be depressurized before servicing the inlet valve. Serious bodily 

injury can occur if valve is removed when the piping is pressurized. Keep head and body parts 
away from the rotor’s exposed internal openings at all times. Wear proper eye protection and use 
the designated tools when servicing these rotors.

With the main-line or sub-main depressurized 
and the riser assembly removed, proceed with 

disengaging the G800 inlet valve’s safety  
interlock feature as follows:

Remove the water inside the rotor’s body using 
a manual hand pump. Look into the body cavity 
and take note of the white lower snap-ring 
and just below, the black top of the inlet valve 
(FIGURE 76). The white snap ring may be 
stained from the water, making it gray or brown 
colored (FIGURE 77). To help prevent removal 
of the inlet valve with the main-line or sub-main 
pressurized, a safety interlock feature has been 
added to the white lower snap-ring. Before the 
white lower snap-ring and inlet valve can be 
removed, this safety interlock feature must be 
disengaged.

To disengage the safety interlock feature, place 

the tip of the 16” Needle-Nose Pliers Tool on top 
of the inlet valve. Next, press downward on the 
inlet valve. The inlet valve should move down 
slightly. If no movement is observed or felt, stop 
and confirm that the main-line or sub-main has 

been depressurized.

If main-line or sub-main has been shut off, it 
is possible that resident pressure is still within 
the line and this pressure is preventing the 
inlet valve from moving downward. To relieve 
this pressure, activate a near-by quick coupler 
or, turn the rotor’s selector cap to the manual 
ON position. Warning – rotor may activate for a 

brief period of time. Use the 16” Needle-Nose 
Pliers Tool to press downward on the inlet valve 
again. The white lower snap-ring and inlet valve 
are now ready for removal.     

   

   

Fig 72 

   

   

Fig 73 

   

   

Fig 74 

   

   

Fig 75 

FIGURE 72

FIGURE 73

FIGURE 74

FIGURE 75

   

   

Fig 76 

   

Fig 77 

   

   

Fig 76 

   

Fig 77 

FIGURE 76

FIGURE 77

Summary of Contents for G800 Series

Page 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Page 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Page 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Page 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Page 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Page 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Page 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Page 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Page 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Page 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Page 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Page 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Page 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Page 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Page 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Page 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Page 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Page 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Page 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Page 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Page 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Page 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Page 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Page 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Page 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Page 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Page 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Page 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Page 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Page 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Page 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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