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TABLE OF CONTENTS   I   

INLET VALVE SERVICING

INLET VALVE REMOVAL   

I

   

TABLE OF CONTENTS

INLET VALVE SERVICING – 

ALL MODELS

Inlet Valves (also commonly known as foot 
valves) do not have serviceable internal parts 
and the valves are welded together as an  
assembly. As a result, inlet valves cannot be 
taken apart. Any disassembly of an inlet valve 
will lead to a valve that is no longer usable.

Contamination within the inlet valve can cause 
the valve to leak. To remove contamination 
within the inlet valve, follow the procedures 
below:

Fill a bucket with clean water. Using the TTS 

Valve Flushing Tool, insert the stainless steel 

metal pins on the tool into the holes at the 
bottom of the inlet valve’s screen (FIGURE 
98). While holding the TTS Valve Flushing Tool 
in the palm of one hand and the top of the 
inlet valve with the other hand, lower the inlet 

valve into the bucket of water. To clean & flush 
contamination from the valve, firmly push the 
tool into the valve (FIGURE 99). Resistance 
will be felt as the valve’s internal spring is 
compressed. Cycle the valve open & closed 
with the tool multiple times while holding it 
submerged in the bucket of water. Remove 
the valve from the water and inspect for any 

remaining contamination.

To remove the inlet valve, it is necessary to align the pointer arrow on the G900 Valve Tool with 

the alignment dot on the rotor’s flange. The alignment dot is centered on the flange compartment 

lid adjacent to (next to) the body cavity opening. A second alignment dot is located below the lid 
in case the flange compartment lid has been removed. Align the pointer arrow on the tool with the 

alignment dot (FIGURE 94) and lower the tool into the rotor’s body (FIGURE 95).

As the G900 Valve Tool is lowered into the rotor’s body, recessed areas on the black plastic part 

on the tool will engage vertical rails inside the body wall. The tool must engage these rails or the 
tool will not align with the inlet valve below. Continue pressing downward compressing the spring 
on the G900 Valve Tool. While holding the tool down with the spring compressed, turn the tool’s 
handle clockwise until it stops. Next, release the spring’s compression by lifting the handle slightly 
on the G900 Valve Tool. This action hooks and locks the inlet valve to the tool. Finally, pull upward 
on the tool’s handle to remove the tool and inlet valve from the rotor’s body (FIGURE 96).

   

   

Fig 94 

   

   

Fig 95 

Fig 96 

   

   

Fig 94 

   

   

Fig 95 

Fig 96 

   

   

Fig 94 

   

   

Fig 95 

Fig 96 

FIGURE 94

FIGURE 95

FIGURE 96

Important

 – Take note of how the G900 Valve Tool nests with the attached inlet valve. This will 

help later when attaching the inlet valve to the tool prior to inlet valve installation. 

To disengage the inlet valve from the G900 Valve Tool, hold the inlet valve with one hand and the 

tool with the other hand. Next, push the tool’s handle toward the inlet valve to compress the tool’s 
spring. With the spring held compressed, rotate the tool’s handle counter-clockwise to release the 
tool’s hooks from the inlet valve.

   

   

Fig 96 

FIGURE 97

   

   

   

Fig 97 

Fig 98 

   

   

   

Fig 97 

Fig 98 

FIGURE 98

FIGURE 99

rotate the tool’s handle counter-clockwise to re-
lease the tool’s hooks from the inlet valve. 

Summary of Contents for G800 Series

Page 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Page 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Page 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Page 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Page 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Page 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Page 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Page 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Page 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Page 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Page 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Page 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Page 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Page 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Page 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Page 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Page 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Page 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Page 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Page 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Page 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Page 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Page 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Page 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Page 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Page 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Page 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Page 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Page 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Page 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Page 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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