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TABLE OF CONTENTS   I   

RISER SEAL REPLACEMENT

RISER SEAL REPLACEMENT   

I

   

TABLE OF CONTENTS

Using needle-nose pliers, grab the nozzle’s orifice then pull outward. Discard the old nozzle as  
the removal process will damage the nozzle and negatively affect the performance. Insert the  
replacement nozzle into the nozzle housing and press firmly until it stops. Turn the nozzle- 
retaining setscrew clockwise to a position in front of the nozzle that prevents nozzle movement. 

Take care not to position the setscrew in front of or against the nozzle’s orifice as its performance  

can be negatively affected.

RISER SEAL REPLACEMENT – 

G35, G70 & G75 RISERS

The G35, G70 and G75 riser seal assemblies and the compressed retraction spring are retained 

on the risers with the rubberized logo cap assembly. It is necessary to remove the rubberized 
logo cap assembly in order to replace the riser seal assembly. To remove the rubberized logo cap 
assembly, it is necessary to fully compress the riser spring by grabbing the riser seal assembly 

(FIGURE 43), pressing downward and then holding riser firmly to prevent the spring from moving 

upwards.

Caution!

 The riser assembly is under spring tension. Eye protection should be worn and safe- 

handling procedures followed when servicing this product.

Hold the riser seal assembly down with one hand. Using the other hand, locate the two hidden 
screws that retain the rubberized logo cap assembly. These can be found by pressing down on the 
rubberized logo cap close to the “H” and the “r” on the Hunter logo (FIGURE 44 & 45). The Phillips 
headed retaining screws are directly beneath these depressions. Insert the Phillips screwdriver 
through the rubberized membrane and engage each retaining screw. Turn counter-clockwise to 
remove each screw.

Prior to removing the rubberized logo cap assembly, note its orientation as it relates to the 
nozzles below. This will help with the assembly process later. Remove the rubberized logo cap and 
set aside.

While still holding the compressed riser seal 
assembly and retraction spring with one hand, 

use the other hand to grasp the bottom of the 
riser assembly. Slowly release the compression 
of the retraction spring until it is fully extended 

and no pressure is felt.

Prior to removing the riser seal assembly, note 
the orientation and sequence of the three 
individual seal assembly parts (FIGURE 46). 

The Upper Seal Support is on top and its lower 

surface nests perfectly with the top of the riser 
seal. The Riser Seal is the rubberized part in the 
middle. The Lower Seal Support (also known as 
the Upper Spring Support) has an upper surface 
that nests perfectly to the lower surface of the 
Riser Seal. The Support’s lower surface also 

provides a nest for the retraction spring. During 
assembly, these three parts must keep this 
sequence and orientation in order for the seal 
assembly to function properly.

If any one of the three parts in the seal assembly 
needs replacement, it is highly recommended 
that all three components be replaced. To  
reassemble the riser, place the seal assembly 
on top of the retraction spring and then compress. 
While firmly holding the retraction spring and 
seal assembly down, place the logo cap assembly 
on top of the riser in the correct orientation. 
Insert the two stainless-steel screws through 
the rubberized membranes on the logo cap and 
hand tighten with a Phillips screwdriver.   

RISER SEAL REPLACEMENT – 

G80 RISERS

The G80 riser seal-block assembly and the 

compressed retraction spring are retained on 
the riser with the shroud/logo-cap assembly. It 
is necessary to remove this assembly in order 
to service the G80’s riser seal components. To 
remove the shroud/logo-cap assembly, it is 

necessary to fully compress the riser spring by 
grabbing the riser seal-block assembly, pressing 
downward and then holding riser firmly to  
prevent the spring from moving upwards  

(FIGURE 47).

Caution!

 The riser assembly is under spring tension. Eye protection should be worn and safe- 

handling procedures followed when servicing this product.

Press the riser seal-block assembly down with 
one hand and hold firmly. Locate the stainless-
steel retaining screw on top of the shroud/
logo-cap assembly (FIGURE 48). Use a Phillips 
screwdriver to engage the screw and turn 
counter-clockwise to remove. Prior to removal 
of the shroud, take note that the large nozzle 
arrow on top of the shroud’s rubberized logo 
cap is orientated directly over the larger, long-
range nozzle. This will help with the shroud 
installation process later.

While firmly holding the compressed spring and 
seal-block assembly downward, grab and lift the 
shroud off the nozzle housing then set it aside 
(FIGURE 49). Slowly lift to release the spring 

compression. Note the orientation of the seal-
block assembly for installation later (FIGURE 
50). Next, remove the seal-block assembly and 
retraction spring.

   

   

Fig 43 

   

Fig 44 

   

Fig 45 

Fig 46 

   

   

   

   

   

   

Fig 43 

   

Fig 44 

   

Fig 45 

Fig 46 

   

   

   

   

   

   

Fig 43 

   

Fig 44 

   

Fig 45 

Fig 46 

   

   

   

   

   

   

Fig 43 

   

Fig 44 

   

Fig 45 

Fig 46 

   

   

   

   

FIGURE 43

FIGURE 44

FIGURE 45

FIGURE 46

Summary of Contents for G800 Series

Page 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Page 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Page 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Page 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Page 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Page 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Page 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Page 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Page 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Page 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Page 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Page 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Page 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Page 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Page 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Page 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Page 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Page 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Page 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Page 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Page 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Page 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Page 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Page 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Page 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Page 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Page 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Page 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Page 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Page 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Page 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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