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TABLE OF CONTENTS   I   

RISER SEAL REPLACEMENT

RISER SEAL REPLACEMENT   

I

   

TABLE OF CONTENTS

Slide the new face-seal down and onto the riser. 
Make sure that it is pressed all the way until it 
is seated firmly against the ledge at the base 
of the stainless-steel portion of the riser. Install 
the retraction spring and seal-block assembly 
onto the G80 riser. Press down on the seal-block 
to compress the retraction spring and hold 
firmly in this position. 

To install the nozzle housing’s shroud/logo-cap 

assembly, position it over the nozzle housing. 

The single opening for the Primary long-range 

nozzle in the shroud must be positioned directly 
over the long-range (largest) nozzle. Press into 
position and confirm all three nozzle openings 
are lined up with the nozzles inside. Install the 
stainless steel screw into the rubberized logo 
cap by turning it clockwise until hand tight.

RISER SEAL REPLACEMENT – 

G90 & G95 RISERS

The G90 and G95 riser seal assembly and the 

compressed retraction spring are retained on 
the riser with the retainer cap (plastic plate) at 
the top of the riser assembly. It is necessary to 
remove the retainer cap in order to replace the 

riser seal components. To remove the retainer 
cap, fully compress the riser spring by grabbing 

the riser seal assembly (FIGURE 51), pressing 
downward and then holding riser firmly to  

prevent the spring from moving upwards.

Caution!

 The riser assembly is under spring tension. Eye protection should be worn and safe- 

handling procedures followed when servicing this product.

Hold the riser seal assembly down with one 
hand. Locate the two screws that hold the 
retainer cap to the riser assembly (FIGURE 
52). Use a Phillips screwdriver to engage each 
retaining screw and turn counter-clockwise 
to remove. Prior to removing the G90 or G95 
retainer cap, note its orientation as it relates  
to the nozzles below. This will help with the  
assembly process later. Remove the retainer 
cap and set aside.

While still holding the compressed riser seal 
assembly and retraction spring with one hand, 

use the other hand to grasp the bottom of the 
riser assembly. Slowly release the compression 
of the retraction spring until it is fully extended 

and no pressure is felt. Note the orientation 
of the riser components to help with assembly 

later (FIGURE 53). 

The riser seal on G80 risers include two primary components - the seal block assembly and the 

face-seal. The seal block assembly sits on top of the retraction spring and has two sealing surfaces. 
First, the seal block has an O-Ring around the outside. If the O-Ring is damaged, deteriorated or 
missing, the riser will leak water while the sprinkler is operating. The second sealing surface on 
the seal-block assembly is on the underside. The angled surface on the underside of the seal-block 
assembly is the interface for the face-seal. If this angled interface surface is cut or otherwise  
damaged, the riser can leak water during sprinkler operation.

The face-seal is the second primary component to the G80’s riser seal design. The face-seal is the 

white plastic angled ring that is position at the base of the stainless-steel portion of the G80’s 
riser. If the face-seal is damaged, deteriorated or missing, the riser will leak during sprinkler  
operation.

If the riser is leaking during sprinkler operation, the O-Ring, the interface, and the face-seal must  
be inspected in order to determine the cause of the leakage. If the O-Ring is damaged, it can 
easily be replaced by removing the damaged O-Ring from the seal-block and replacing it with a 
new  
one. Use care to ensure that the O-Ring is not cut or twisted during the installation process. If the 
interface is damaged, the entire seal-block must be replaced. Also, if the interface is damaged it  
is highly likely that the face-seal is damaged as well and needs replacement.

To replace the face-seal, slide it upwards and off the riser assembly. Replacement face-seals must 

fit very snug to the stainless-steel on the riser. As a result, there may be considerable resistance 

when attempting to install the new face-seal. To make installation easier, the face-seal’s diameter 
can be expanded by placing it in the sun for several minutes. Or, if the repair is being done in the 
shop, placing the face-seal in warm water for several minutes will cause expansion as well.

   

   

   

Fig 48 

Fig 47 

   

   

   

Fig 48 

Fig 47 

FIGURE 47

FIGURE 48

FIGURE 49

FIGURE 50

Summary of Contents for G800 Series

Page 1: ...GOLF IRRIGATION I Built on Innovation hunterindustries com TTS GOLF ROTOR OWNERS MANUAL...

Page 2: ...Feature 32 Inlet Valve Removal G800 Series 33 Inlet Valve Removal G900 Series 35 Inlet Valve Servicing All Models 38 Inlet Valve Installation Safety Warnings 39 Inlet Valve Installation G800 Series 3...

Page 3: ...thru 25 1 swing joint with 1 Acme outlet fitting G800 Series rotors with nozzles 25 thru 53 1 swing joint with 1 Acme outlet fitting G900 Series rotors with nozzles 25 thru 73 1 swing joint with 1 Acm...

Page 4: ...AUTO position When in this position the rotor will not activate unless the controller sends 24 volts of power to the rotor s solenoid FIGURE 1 OFF Using one of the tools listed above turn the selecto...

Page 5: ...ect the inch Control Tubing to the rotor s inch Control Tubing by pressing together at the brass fitting Finally slide the inch tube retainer towards the brass fitting to lock the tube in place Fig 4...

Page 6: ...ng area Align the metal end of the snap ring tool to the indicator on the snap ring s rubberized wiper seal FIGURE 15 Use the palm of the other hand to drive the tool downward through the rubberized m...

Page 7: ...ADJUSTMENT PROCEDURE G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS All adjustments are initiated by inserting the small end of the T handle tool or the plastic end of the Hunter wrench into the riser s a...

Page 8: ...is necessary to follow these steps With riser held in hand compress the riser spring by grabbing the riser seal assembly FIGURE 27 pressing downward and then hold riser firmly to prevent the spring f...

Page 9: ...zles must be installed with the correct orientation for optimal performance Prior to removal of the short range or mid range nozzle note the differences between the nozzle on the left and right When f...

Page 10: ...vely affected NOZZLE REPLACEMENT G95 RISERS To view and replace the nozzles it is necessary to compress the riser spring by grabbing the riser seal assembly FIGURE 37 pressing downward and then holdin...

Page 11: ...er Seal Support is on top and its lower surface nests perfectly with the top of the riser seal The Riser Seal is the rubberized part in the middle The Lower Seal Support also known as the Upper Spring...

Page 12: ...sp the bottom of the riser assembly Slowly release the compression of the retraction spring until it is fully extended and no pressure is felt Note the orientation of the riser components to help with...

Page 13: ...ds and off the riser assembly Replacement face seals must fit very snug to the stainless steel on the riser As a result there may be considerable resistance when attempting to install the new face sea...

Page 14: ...bers engraved into the plastic These numbers are the nozzle size reference numbers To make an adjustment use the blade end of the snap ring tool or a bladed screwdriver to lift the adjustable stator p...

Page 15: ...ollow for your rotor model RISER REPLACEMENT G35 G75 G95 ADJUSTABLE PART CIRCLE RISERS Adjustable part circle risers must be inserted such that the arc setting aligns to the area to be irrigated All H...

Page 16: ...p ring in front of you with the wiper seal facing up and the snap ring open ends at the top The snap ring end on the left must be installed first Lay the snap ring on top of the rotor and use the left...

Page 17: ...FEATURE Caution Electric valve in head rotors are connected to pressurized main line or sub main piping This pressurized piping must be depressurized before servicing the inlet valve Serious bodily in...

Page 18: ...nt features on the tool s black plastic part First look at the three retaining screws on top of the tool Next find the screw that has a pointer arrow engraved around the head of the screw FIGURE 81 Th...

Page 19: ...pward to remove the white lower snap ring FIGURE 90 Once the white lower snap ring has been removed the inlet valve is released and is ready for removal G900 Series inlet valves are removed from the b...

Page 20: ...flange compartment lid adjacent to next to the body cavity opening A second alignment dot is located below the lid in case the flange compartment lid has been removed Align the pointer arrow on the t...

Page 21: ...tallation In order to engage the inlet valve and white lower snap ring with the G800 Valve Tool properly you must be familiar with the pointing and alignment features on the tool s black plastic part...

Page 22: ...er clockwise to disengage the tool s metal hooks from the inlet valve Next raise the G800 Valve Tool out of the body Finally take whatever time is necessary to visually confirm that every part of the...

Page 23: ...king caused by the use of improper lubricants are not covered under warranty G900 Series inlet valves are installed in the body using the G900 Valve Tool Prior to using the tool familiarize yourself w...

Page 24: ...necessary to visually confirm that every part of the white lower snap ring is securely seated into the snap ring groove Caution If snap ring is not fully seated in the snap ring groove the valve may b...

Page 25: ...ory installed flange compartment lids have a large recessed area that can be used for the application of yardage marker placards FIGURE 126 An optional flange compartment lid is available with a raise...

Page 26: ...the tubing as it is clamped closed A leaking supply tube will cause the rotor to weep water while deactivated A tubing retainer can be used to pinch the supply tube going into the Pilot Valve Note tha...

Page 27: ...led connectors Choose either of the Hunter DC solenoid s lead wires when making each splice as there is no specific polarity required IMPORTANT the TTS rotor s top service capabilities require that th...

Page 28: ...ide of the Solenoid FIGURE 137 This flat is used as a reference when connecting the Solenoid to the Pilot Valve Next notice there is also a flat section along the side of the Pilot Valve at a point op...

Page 29: ...he rotor s nozzles Since the amount of flow through the nozzles is affected by pressure supplying a consistent pressure to every rotor in the irrigation system is beneficial This will help to ensure t...

Page 30: ...that the water discharged from the valve circuitry is vented into the rotor s body and then out the nozzles To replace the Pressure Regulator use side cutters or blade to make clean cuts in the tubin...

Page 31: ...e 2014 Hunter Industries Incorporated Please recycle GLIT 071 A 4 14 This brochure was printed on Forest Stewardship Council FSC certified paper with soy inks The FSC is an international organization...

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