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Check tightness of caliper brake mounting nut or cantilever mounting bolt: 

 

- Make sure each caliper brake mounting nut or cantilever mounting bolt is tightened securely. 

 

Center brake shoes on rim: 

 

- If you have a cantilever brake, turn the adjustment screw on the cantilever arm to move the arm in 
or out so each brake shoe is the same distance from the rim 

 

- If you have a caliper brake, hit downward lightly on the return spring of the brake shoe that is 
farther away from the rim 

 

- Make sure both ends of the return spring stay hooked around the inside edge or between the 
studs on the back of the caliper arms 

 

- Squeeze the brake lever two times 

 

- Do this step again, until both brake shoes are the same distance from the rim. 

 

Put the brake shoes the correct distance from the rim: 

 

- Position each brake shoe 1/16 inch away from the rim 

 

- Turn the brake lever adjusting barrel or caliper brake adjusting barrel in or out to make the 
adjustment 

 

- If the brake shoes cannot be positioned the correct distance from the rim 

 

- Hold both brake shoes against the rim and loosen the cable clamp 

 

- Pull or loosen the cable wire slightly 

 

- Tighten the cable clamp 

 

WARNING: 

Do not over tighten the cable clamp. Over tightening the cable clamp may cut 

the cable and cause injury to the rider or to others. 

 

- Repeat the process until the brake shoes are the correct distance from the rim 

 

- Turn the locknut(s) against the brake lever and the caliper brake. 

 

WARNING: 

Do not move the brake shoes away from a wheel rim that is not true (straight). 

This can cause the caliper brake to be less effective and unsafe. To allow safe adjustment of 
the caliper brake, have a bicycle service shop true the wheel. 

 

Check sheath position: 

 

- Make sure both ends of the sheath are fully recessed in the brake lever, sheath stops (if equipped), and 
brakes. 

 

- If not, install sheath in correct position and repeat the process. 

 

- Do this test again, until the sheath is in the correct position. 

 

Test the tightness of the cable clamp: 

 

- Squeeze each brake lever with firm pressure 

 

- Make sure the cable does not move in the cable clamp 

 

- If the cable moves in the cable clamp, repeat the process, but tighten the cable clamp tighter than before 

 

- Do this test again, until the cable does not move in the cable clamp. 

 

Adjust the brake lever reach so the distance from the grip is comfortable to the rider: 

 

- Turn the adjustment screw  (if equipped) to change the distance of the brake lever from the grip 

 

- Make sure the back of each grip is no more than 3-1/2 inches from the from the front of each brake lever. 

 

Test the travel of each brake lever: 

 

- Squeeze each brake lever with strong pressure 

 

- If the brake lever touches the grip, repeat the adjustment process. 

 

WARNING: 

After the brakes and levers are adjusted, if either brake lever touches the grip or 

does not work well, have a bicycle service shop repair or adjust the caliper or cantilever 
brakes. 

Summary of Contents for Coaster Brake Bicycles

Page 1: ...ight Check on local bicycle laws before bicycle is ridden Read the entire Owner s Manual before bicycle is assembled ridden or maintenance work is performed Keep these instructions for future referenc...

Page 2: ...the bicycle This Limited Warranty will be void if the bicycle is ever used in any competitive sport used for stunt riding jumping aerobatics or similar activity installed with a motor or modified in a...

Page 3: ...s will help them find the bicycle You will also need this number if you order parts or request service information from our Customer Service Department _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ Model Seri...

Page 4: ...written in this manual and any Special Instructions supplied with the bicycle The owner must make sure all components are securely attached Fitting the Rider to the Bicycle To determine the correct si...

Page 5: ...cause you can not turn as quickly as bicycles without training wheels Obey all traffic regulations signs and signals Always wear shoes Use extra caution in wet weather Ride slowly on damp surfaces bec...

Page 6: ...ual are as seen by the rider while seated on the bicycle Attach and use only HBC brand accessories and replacement parts on the bicycle Tools Needed Small Adjustable Wrench Large Adjustable Wrench Jaw...

Page 7: ...wer fork mounting tab Tighten each screw sufficiently to hold the fender in place be careful not to over tighten and strip the screw threads Step 2 Assemble the front wheel to the fork as shown Make s...

Page 8: ...alignment insert Quick Release Operation To release the clamp force on the component move the Quick Release QR lever counterclockwise to the open position To apply the clamp force on the component mo...

Page 9: ...t reflector bracket WARNING Install the clear reflector exactly as shown or it will not operate correctly Snap In Style Push the reflector 1 onto the reflector bracket 2 Make sure the stud 3 on the re...

Page 10: ...ve and discard plastic cap 5 if installed on fork 6 Tighten bearing cone 7 by hand to make sure the bearings are tight Install reflector bracket and locknut 8 Tighten locknut Bottom of Fork Attach the...

Page 11: ...ecessary with soap and a damp cloth Rear Reflector Bracket and Red Reflector Assembly This section covers the assembly of the rear reflector to the rear reflector bracket Determine which style you hav...

Page 12: ...reflector 4 is vertical points toward the rear of the bicycle and has three inches of clearance between the top of the seat and the top of the red reflector Hold the red reflector in this position an...

Page 13: ...e edge of the wheel rim 2 Make sure the curve of the reflector 3 matches the curve of the wheel rim 4 Install bolt and nut then tighten Style 2 Push pin Put fastener 6 over a spoke 7 and into each ref...

Page 14: ...he stem with the front wheel and tighten the stem bolt Assemble the brake lever s to the handlebar Loosen the clamp screw of each brake lever If necessary move the handlebar to each side to install th...

Page 15: ...iquid soap in a cup of water Wet the handlebar and the inside of each grip 1 with the soap mixture Using a twisting motion push each grip fully on the handlebar If the grips are open on both ends push...

Page 16: ...ay 3 of the bicycle frame The coaster brake will not work correctly if the brake arm is not attached to the chain stay Always try to brake while going in a straight line If you must brake while turnin...

Page 17: ...at pillar The bicycle may have a seat post or seat pillar Determine which style you have and follow the instructions Seat Post Style Put the seat post 10 fully through the seat clamp 11 Tighten the se...

Page 18: ...of the rear reflector bracket Assemble the rear reflector bracket to the post clamp with hardware WARNING Install the rear reflector bracket exactly as shown or the visibility of the red reflector wi...

Page 19: ...amp bolt and nut or quick release lever To tighten the quick release lever Move the lever so it points straight away from the bicycle Tighten or loosen the adjusting nut so the lever meets resistance...

Page 20: ...e out of position If a brake shoe moves repeat the first step but tighten the nut tighter than before Do this test again until each brake shoe does not move Stretch the cable Hold both brake shoes aga...

Page 21: ...ect distance from the rim Turn the locknut s against the brake lever and the caliper brake WARNING Do not move the brake shoes away from a wheel rim that is not true straight This can cause the calipe...

Page 22: ...ck and adjust the brakes as written in the Adjustments section Then test the brakes and practice using them at low speed in a large and level area that is free of obstructions When correctly used the...

Page 23: ...G Make sure that you assemble each accessory so it does not interfere with the correct movement or operation of the steering or braking of the bicycle Water Bottle WARNING Thoroughly wash any water bo...

Page 24: ...ach the handlebar bag to the handlebar NOTE Wash the water bottle fully before use Open the fasteners of the handlebar bag Put the handlebar bag against the front of the handlebar Wrap the fasteners a...

Page 25: ...NING Do not steer the bicycle by holding onto any of these accessories When your hands are off the handlebar grips your ability to control the bicycle is decreased Streamers on some models Assemble a...

Page 26: ...Your bicycle may have one or more of the following accessories Use the following instructions to install the accessories for your bicycle WARNING Make sure that you assemble each accessory so it does...

Page 27: ...cross brace Remove the 2 rear carrier mounting screws from the rear bracket Mount the front bracket as shown Do not tighten the screw at this time Place the carrier onto the front bracket Align the 2...

Page 28: ...o install the standers If your bicycle has standers that are not threaded a socket wrench a metric socket which fits the axle nut s and a three inch extension are necessary to install the standers If...

Page 29: ...ighten the screws The bosses can strip out if you over tighten the screws Tighten the screws STYLE 2 Assemble the fairing to the handlebar Remove the screws 10 and the clips 11 from the back of the fa...

Page 30: ...enance Frequently check the tire inflation pressure because all tires lose air slowly over time For extended storage keep the weight of the bicycle off the tires WARNING Do not ride or sit on the bicy...

Page 31: ...make any repairs or adjustments for which you do not have the correct tools or if the instructions in this manual or any Special Instructions are not sufficient for you Inspection of the Bearings Mai...

Page 32: ...tires Rinse with clean water and dry completely before you ride the bicycle Using a light machine oil 20W and the following guidelines lubricate the bicycle What When How Brake Levers every six month...

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