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FIGURE 1

Model 964 Powerig® Hydraulic Power Source is a portable, battery-operated power source designed to operate 

all Huck hydraulic installation equipment, excluding Huck-Spin® tools.  It operates using a 18 volt DC LI-ion 9Ah 

battery, which is recharged on a charger using 115 volt AC, 50-60 Hz, one-phase electrical power. The motor is 

rated at 18 volt DC, 144 W. The standard charger uses 110 – 120 volts AC, 2.1 amps AC, and supplies 18 volts 

DC, 3.0 amps. Separately, a 220 – 240 volts AC charger is optionally available which uses 1.15 amps and supplies 

18  volts  DC, 3.0  amps.  Hydraulic  pressure  is  created  by  a  two-stage,  gear-piston  pump  driven by the  motor. 

Pressurized hydraulic fluid is directed by a four-way, three-position manual directional valve to either the PULL 

or RETURN port of the installation equipment. When the tool trigger is connected to the supplied control cable, 

the motor is turned on by pressing the trigger on the tool, which operates a 18 volt DC control circuit. When the 

tool trigger is released the motor turns off. The motor may also be started by pressing the start button on the 

handle of the unit behind the valve, but this button is overridden when the supplied control cable is plugged in.
The external pressure relief valve controls both the PULL and RETURN maximum pressure, and is adjustable by 

the operator. The maximum pressure should generally be set to PULL pressure required by the Huck installation 

equipment being used. The RETURN pressure will be the same as the PULL pressure, and will often be higher 

than  the  recommended  RETURN  pressure  required  by  the  HUCK  installation  equipment.  This  is  generally 

acceptable  given  the low  speeds  and  limited  rate  of  use for  tools  using  the Model 964B Powerig®  Hydraulic 

Power  Source.  If  you  have  any  questions  or  concerns  regarding  this,  please  contact  your  authorized  Huck 

distributor.
An internal relief valve is preset at the factory to protect the operator and the equipment. The internal relief is 

not adjustable by the operator. Hydraulic fluid is stored in the bladder reservoir located inside the unit. Hydraulic 

quick disconnect couplers are furnished for connecting hoses from installation equipment.

Figure 1

Description

Summary of Contents for HOWMET AEROSPACE Powerig 964B

Page 1: ...ulic Diagram 7 Set up Instructions 8 Hydraulic Fluid Filling the Bladder 8 Charge Battery Battery Set up 9 Attach Operate the Control Cable 9 Bleeding the System 10 Pump Operation 10 Setting the Press...

Page 2: ...urbance Characteristics Limits and Methods of Measurement ISO 12100 2011 Safety of machinery basic concepts general principles for design risk assessment and risk reduction ISO 4413 2010 Hydraulic Flu...

Page 3: ...radius see chart below Do not use in temperatures less than 40 C 40 F or greater than 100 C 212 F 70 C 158 F Do not use if hose is kinked abraded cut bulged or leaking Do not attempt to repair hose Do...

Page 4: ...18 Tools with ejector rods should never be cycled with out nose assembly installed 19 When two piece lock bolts are being used always make sure the collar orientation is correct See fastener data shee...

Page 5: ...o prevent work piece from ringing 3 Use hearing protection in accordance with employer s instructions and as required by occupational health and safety regulations 4 Operate and maintain tool as recom...

Page 6: ...er is released the motor turns off The motor may also be started by pressing the start button on the handle of the unit behind the valve but this button is overridden when the supplied control cable i...

Page 7: ...when the Control Cable is connected to the pump unit the tool the Control Cable is connected to the pump unit the tool trigger overrides the on off switch The 3 position 4 way manual valve controls th...

Page 8: ...normal pressures will cause premature wear of equipment If the maximum pressure is exceeded violent failure of fastening system may occur This may cause severe personal injury Electric Motor WARNING T...

Page 9: ...ge the Battery New batteries must be charged Approx 60 minutes of charging 100 battery fuel A Ensure battery charger is plugged in B Slide battery pack into charger as shown and allow battery to charg...

Page 10: ...s Connect hydraulic hoses from a HUCK hydraulic tool to the Powerig CHECKING PRESSURES WARNINGS above must be understood Check PULL and RETURN pressures before use before troubleshooting tool instruct...

Page 11: ...ck installing the fastener Cutting the collar if cutter nose is used 4 Turn lever to Return Side Huck tool will return to full forward position pushing off collar releasing cutter if used NOTE The cyl...

Page 12: ...s Accessories These components are available independently DESCRIPTION PART 220 240 VAC Battery charger MWCH 18 240 Gauge Pressure Setting CE T 124833CE Spare Parts for Maintenance These components ar...

Page 13: ...ved high grade hydraulic oil 215 SSU 100 F 4 Replace filler cap Important Tighten filler cap 1 2 1 turn after o ring contacts sealing surface Overtightening can cause pump damage Note For more complet...

Page 14: ...g to directions Filling The Pump Bladder under Set up In structions section 2 Check quick disconnect couplings to tools to ensure that they are completely coupled Occa sionally couplers have to be rep...

Page 15: ...Contact your Huck distributor Tool s will not pull or return 1 Quick disconnect couplings are not completely coupled 2 Broken return spring in spring re turn tool or seal blown in double act ing tool...

Page 16: ...d information regarding each application and or use of such products 2022 Howmet Aerospace Inc Howmet Fastening Systems Kingston Operations 3 s s e 1 5 3 m e 6 4 5 m s 7 e 7 5 5 m 7 n 4 5 s d 8 3 0 m...

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