After all connections are made, the hydraulic system must be bled of any
trapped air. With no load on the system and the pump vented and positioned
higher than the accessory tooling, cycle the system several times. To vent the
Bladder, be sure the pump is positioned upright as shown below and slowly
necessary. Refer to section Checking Hydraulic Fluid and Filling the Bladder
under Set-up instructions.
Pump Operation
10
OPERATING THE PUMP FOR THE FIRST TIME
NOTE:
Most pumps with a bladder are shipped with
use Power Team approved, high-grade hydraulic oil
(215 SSU @ 100° F).
Filling the Bladder.
NOTE:
Approx. 60 minutes of charging = 100% battery charge.
Charge the Battery
for the
Charge the Battery
battery charging procedure and setup.
Be sure that the hose from PULL PRESSURE on the
control panel runs to the port stamped with a letter ‘P’ on
the tool, and the hose from RETURN PRESSURE on the
control panel runs to the port stamped with letter ‘R’ on
the tool.
Plug the control cable from the tool into the two-prong
socket on the Powerig® Hydraulic Unit control panel.
Depress the tool trigger switch and let the Powerig®
and remove air from the system.
Attach a nose assembly to the installation equipment.
Fasteners may now be installed. Follow instructions in the
tool manual.
OPERATING TOOLS
Plug the power cord into a grounded wall outlet.
Check pressures and adjust as necessary. See the
appropriate sections in this manual. WARNINGS must
be understood before checking pressures. Connect
hydraulic hoses from a HUCK hydraulic tool to the
Powerig®.
CHECKING PRESSURES
WARNINGS above must be understood. Check PULL and
RETURN pressures before use, before troubleshooting,
tool instruction manual. For checking pressures, use
T-124833CE Pressure Gauge and its instruction manual.
ADJUSTING PRESSURES
ADJUSTING PRESSURES
NOTE:
Using gauge T-124833CE, set pressures according
ADJUSTING PULL PRESSURE
ADJUSTING PULL PRESSURE
NOTE:
PULL pressure is the maximum Powerig®
pressure. Do not exceed the pressure rating of the
installation equipment. See the installation equipment
manual for pressure rating.
1. Loosen the jam nut of the high pressure relief valve.
2. Turn the adjusting screw clockwise to increase PULL
pressure OR counterclockwise to decrease PULL
pressure.
3. Tighten the jam nut after PULL pressure has been
adjusted.
4. Check PULL pressure. Follow instructions in the
appropriate section of this manual.
ADJUSTING RETURN PRESSURE
1. Loosen the jam nut on pressure switch.
2. Turn the adjusting screw clockwise to increase RETURN
pressure OR counterclockwise to decrease RETURN
pressure.
3. Tighten the jam nut on pressure switch after return
pressure has been adjusted.
4. Check RETURN pressure. Follow instructions in the
appropriate section of this manual.
Setting the Pressure
WARNINGS:
Maximum PULL pressure is
instruction manual for PULL and RETURN
pressures. Severe personal injury may occur
if excessive pressures cause violent failure
of equipment. Higher than normal pressures
will cause premature wear of equipment.
If maximum pressure is exceeded, violent
failure of fastening system may occur.
This may cause severe personal injury.
Bleeding the System
