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lp-181 Rev. 3.3.15

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To avoid water damage or scalding due to relief valve operation:

•  Discharge line must be connected to relief valve outlet 

and  run  to  a  safe  place  of  disposal.  Terminate  the 
discharge line in a manner that will prevent possibility of 
severe burns or property damage should the relief valve 
discharge.

•  Discharge line must be as short as possible and the same 

size  as  the  valve  discharge  connection  throughout  its 
entire length.

•  Discharge  line  must  pitch  downward  from  the  valve 

and terminate at least 6” above the floor drain, making 
discharge clearly visible.

•  The  discharge  line  shall  terminate  plain,  not  threaded, 

with a material serviceable for temperatures of 375

o

F or 

greater.

•  Do  not  pipe  discharge  to  any  location  where  freezing 

could occur.

•  No valve may be installed between the relief valve and 

heater or in the discharge line. Do not plug or place any 
obstruction in the discharge line.

•  Test  the  operation  of  the  relief  valve  after  filling  and 

pressurizing  the  system  by  lifting  the  lever.  Make  sure 
the valve discharges freely. If the valve fails to operate 
correctly, immediately replace with a new properly rated 
relief valve.

•  Test  T&P  valve  at  least  once  annually  to  ensure  the 

waterway  is  clear.  If  valve  does  not  operate,  turn  the 
heater “off” and call a plumber immediately.

•  Take  care  whenever  operating  relief  valve  to  avoid 

scalding injury or property damage.

FAILURE  TO  COMPLY  WITH  THE  ABOVE  GUIDELINES 
COULD  RESULT  IN  FAILURE OF  RELIEF VALVE OPERATION, 
RESULTING  IN  POSSIBILITY  OF  SUBSTANTIAL  PROPERTY 
DAMAGE, SEVERE PERSONAL INJURY, OR DEATH.

Do not thread a cap or plug into the relief valve or relief valve 
line under any circumstances! Explosion and property damage, 
serious injury, or death may result.

RE-INSPECTION OF T&P RELIEF VALVES: T&P valves should 
be inspected AT LEAST ONCE EVERY THREE YEARS, and 
replaced if necessary,

  by  a  licensed  plumbing  contractor  or 

qualified service technician to ensure that the product has not 
been affected by corrosive water conditions and to ensure that 
the valve and discharge line have not been altered or tampered 
with illegally. Certain naturally occuring conditions may corrode 
the  valve  and  its  components  over  time,  rendering  the  valve 
inoperative. Such conditions can only be detected if the valve 
and  its  components  are  physically  removed  and  inspected. 

Do not attempt to conduct an inspection on your own.

 

Contact your plumbing contractor for a re-inspection to assure 
continued safety.

FAILURE TO RE-INSPECT THE T&P VALVE AS DIRECTED 
COULD RESULT IN UNSAFE TEMPERATURE AND/OR 
PRESSURE BUILD-UP WHICH CAN RESULT IN PROPERTY 
DAMAGE, SERIOUS PERSONAL INJURY, OR DEATH.

E. Potable Expansion Tank

F. Scalding

Approximate Time / Temperature Relationships in Scalds

120

o

F

More than 5 minutes

125

o

F

1 1/2 to 2 minutes

130

o

F

About 30 seconds

135

o

F

About 10 seconds

140

o

F

Less than 5 seconds

145

o

F

Less than 3 seconds

150

o

F

About 1 1/2 seconds

155

o

F

About 1 second

Table 1 - Approximate Time / Temperature Relationships in Scalds

A  water  heating 
system  can  deliver 
scalding  water.  Be 
careful 

whenever 

using  hot  water 
to  avoid  scalding 
injury. 

Certain 

appliances  such  as 
dishwashers 

and 

automatic  clothes 
washers may require 
increased 

water 

t e m p e r a t u r e s . 

By setting the 

thermostat 

to 

obtain the increased 
water  temperature 
required  by  these 
appliances  you  may 
create  the  potential 
for scald injury.
To  protect  against 
injury, install a mixing valve in the water system. This valve 
will  reduce  point  of  use  discharge  temperatures  by  mixing 
cold  and  hot  water  in  branch  supply  lines.  Such  valves  are 
available from your local plumbing supplier.
Table  3  details  the  relationship  of  water  temperature  and 
time with regard to scald injury and may be used as a guide 
in  determining  the  safest  water  temperature  for  your 
applications.

A potable hot water expansion tank may be required to offset 
heated water expansion. If there is a back flow preventer or any 
other type of no return or check valve in the system a thermal 
expansion tank IS MANDATORY. The expansion tank must be 
sized for the entire water volume of the hot water system. A 
weeping relief valve indicates the need for an expansion tank. 
See the Typical Expansion Tank example in the Piping section 
for details.

valve is sized to the BTU/Hour capacity of the boiler. The T&P 
valve must be plumbed down so discharge can exit at least 6” 
above the structural floor. The relief line cannot be in contact 
with any live electrical parts. If the relief valve constantly weeps 
install  an  expansion  tank. See  expansion  tank  manufacturer’s 
instructions for suggestions.

Summary of Contents for Superstor GL-119

Page 1: ...lure to do so could result in substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe DrinkingWater Act Section 1417 NOTETO C...

Page 2: ...des and utility company requirements Installations Must Comply With Local state provincial and national codes laws regulations and ordinances Part 1 General Safety Information This storage tank is approved for indoor installations only and is not intended for use in swimming pool applications Clearance to combustible materials 0 top bottom sides and back Tank must have room for service 24 front an...

Page 3: ...ome to room temperature Failure to do so could result in damage to the storage tank A Locating the Storage Tank This storage tank is certified for indoor use only DO NOT INSTALL OUTDOORS Outdoor installations ARE NOT covered by warranty Choose a location for the storage tank as centralized to the piping system as possible Also locate the storage tank and domestic water piping where it will not be ...

Page 4: ...7 Hard 120 180 7 10 5 Very Hard 180 and over 10 5 and over If the hardness of the water exceeds the maximum level of 7 grains per gallon the water should be softened to a hardness level no lower than 5 grains per gallon Water softened as low as 0 to 1 grain per gallon may be under saturated with respect to calcium carbonate resulting in water that is aggressive and corrosive pH of Water pH is a me...

Page 5: ...ents for relief valves for water heaters ANSI Z21 22 and CAN1 4 4 by a nationally recognized lab that maintains periodic inspection of production of listed equipment The T P valve must be plumbed down so discharge will exit at least 6 above the structural floor and not contact any live electrical parts In the bottom of the tee branch vertically down install a 3 4 NPT x 3 4 minimum tube adapter The...

Page 6: ...r time rendering the valve inoperative Such conditions can only be detected if the valve and its components are physically removed and inspected Do not attempt to conduct an inspection on your own Contact your plumbing contractor for a re inspection to assure continued safety FAILURE TO RE INSPECT THE T P VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE AND OR PRESSURE BUILD UPWHICHCAN RESULT ...

Page 7: ...torage tank open a hot water tap to release air in the tank and piping to ensure proper storage tank operation Failure to ensure the storage tank is full before turning on the system could result in damage to the water heating system and property damage Such damages ARE NOT covered by warranty 2 Check the system for leaks Fix any leaks before continuing the installation Failure to do so could resu...

Page 8: ...codes Verify system pressure is in the safe operating range Temperatures Verify safe settings on MixingValve if installed in system Electrical Smoke and CO Detectors Verify devices are installed and working properly Change batteries if nec essary Circuit Breakers Check to see that the circuit breaker is clearly labeled Exercise circuit breaker Connections Check wire connections Make sure they are ...

Page 9: ...t enough space heat Boiler sized too small Consult chart Slow recovery Circulator head capacity too low T PValve Discharges HotTubs Spas Multiple Showers High Demand Problem Possible Solution Problem Possible Solution Tank temperature too high Lower tank temperature Pressure too low Check line pressure for restriction Water expands when heated Install expansion tank Tank recovery slow Slow startup...

Page 10: ...e combination temperature and relief valve will not result in damage to the area adjacent to the storage tank or lower floors of the structure 5 Any failed components of the heat system not manufactured by HTP as part of the storage tank 6 Storage tanks repaired or altered without the prior written approval of HTP 7 Damages malfunctions or failures resulting from failure to install the storage tan...

Page 11: ...ED BY ANY FAILURE OF HTP TO MEET ANY OBLIGATION UNDER THIS AGREEMENT INCLUDING THE OBLIGATION TO REPAIR AND REPLACE SET FORTH ABOVE NO AGREEMENT VARYING OR EXTENDING THE FOREGOING WARRANTIES REMEDIES OR THIS LIMITATION WILL BE BINDING UPON HTP UNLESS IN WRITING AND SIGNED BY A DULY AUTHORIZED OFFICER OF HTP THE WARRANTIES STATED HEREIN ARE NOT TRANSFERABLE AND SHALL BE FOR THE BENEFIT OF THE ORIGI...

Page 12: ...ame Date of Installation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign after the installer has fully reviewed the installation safety proper operation and maintenance of the system If the system has any problems please call the installer If you are unable to make co...

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