background image

lp-181 Rev. 3.3.15

5

Figure 2 - 

Specifications and Dimensions

When  filling  the  storage  tank,  open  a 
hot water tap to release air in the tank 
and piping. Failure to do so could lead 
to improper operation and damage to 
components.

B. Tankless Coil Connections

Refer  to  dimensional  information 
chart (Figure 2) for correct tankless coil 
connection  size.  On  the  tank,  tankless 
inlet  is  to  be  connected  to  a  bronze 
or  stainless  steel  circulator  with  the 
arrow pointing away from the tank and 
toward  the  tankless  coil. This  pipe  will 
also  have  a  tee  for  the  cold  supply  to 
the  tankless  coil.  (An  optional  check 
valve may be installed between the cold 
supply  line  and  circulator  to  prevent 
short  circulating  the  tankless  coil.  This 
may cause poor supply pressure or noisy 
operation,  depending  on  the  type  of 
installation.)
On  the  tank,  tankless  outlet,  use  both 
thread tape and pipe dope and connect 

3/4

” NPT brass tee. On the run, install a 

brass drain valve. In the branch, install a 

3/4

” (minimum) tube adapter and connect 

this to the hot tankless coil outlet on the 
boiler.
See “Typical Installation”, Figure 3. 

The use of heat, such as blow torches, 
near the tank may cause distortion to 
the high density polyethylene wrapper. 
Such  damage  is  NOT  covered  by 
warranty.  Exercise  caution  whenever 
using heat sources near tank.

C. Hot Water Outlet

50 Gallon Storage Tanks: 

Use both thread tape and pipe dope 

to connect a 

3/4

” NPT brass tee. In the run of the brass tee, install 

3/4

” NPT brass T&P long element for hot water storage tanks, 

as required by local codes, but not less than a valve certified for 
meeting  the  requirements  for  relief  valves  for  water  heaters 
(ANSI Z21.22 and CAN1-4.4) by a nationally recognized lab that 
maintains periodic inspection of production of listed equipment. 
The T&P  valve  must  be  plumbed  down,  so  discharge  will  exit 
at  least  6”  above  the  structural  floor  and  not  contact  any  live 
electrical parts. In the bottom of the tee (branch) vertically down, 

install a 

3/4

” NPT x 

3/4

” (minimum) tube adapter. Then install two 

3/4

” (minimum) sweat street 90 degree elbows.

It  may  be  recommended to  use  a  back  flow  preventer  -  check 
local codes. If a back flow preventer or no return valve is used, 

a thermal expansion tank must be installed on the cold water 
supply  between  the  tank  and  valve.  If  the  tank  is  replacing  a 
tankless coil, disconnect coil plumbing and use the cold water 
inlet and hot water outlet pipes for the water heater.

80 and 119 Gallon Storage Tanks:

 Use  2”  NPT  nominal  pipe 

size. A T&P port is included on 80 and 119 gallon tanks.

175 Gallon Storage Tanks:

 Use 2 

1/2

” NPT nominal pipe size. A 

T&P port is included on 175 gallon tanks.

D. Temperature and Pressure Relief Valve

On all models, an appropriate temperature and pressure (T&P) 
valve  must  be  supplied  and  installed  as  detailed  in  the  piping 
diagrams in this installation manual.
Use both thread tape and pipe dope to install an NPT brass T&P 
relief valve for hot water storage tanks, as required by local codes 
but not less than valves certified as meeting the requirements 
for  relief  valves  for  hot  water  heaters  (ANSI Z21.22  and CAN 
1-4.4)  by  a  nationally  recognized  lab  that  maintains  periodic 
inspection of production listed equipment. Make sure the relief 

Failure  to  properly  install  the  storage 
tank WILL VOID the warranty. It is also 
necessary to use both thread tape and 
pipe  dope  on  all  mechanical  plumbing 
connections.

Dielectric  fittings  must  be  used  on 
water connections.

Summary of Contents for Superstor GL-119

Page 1: ...lure to do so could result in substantial property damage severe personal injury or death HTP reserves the right to make product changes or updates without notice and will not be held liable for typographical errors in literature The surfaces of these products contacted by potable consumable water contain less than 0 25 lead by weight as required by the Safe DrinkingWater Act Section 1417 NOTETO C...

Page 2: ...des and utility company requirements Installations Must Comply With Local state provincial and national codes laws regulations and ordinances Part 1 General Safety Information This storage tank is approved for indoor installations only and is not intended for use in swimming pool applications Clearance to combustible materials 0 top bottom sides and back Tank must have room for service 24 front an...

Page 3: ...ome to room temperature Failure to do so could result in damage to the storage tank A Locating the Storage Tank This storage tank is certified for indoor use only DO NOT INSTALL OUTDOORS Outdoor installations ARE NOT covered by warranty Choose a location for the storage tank as centralized to the piping system as possible Also locate the storage tank and domestic water piping where it will not be ...

Page 4: ...7 Hard 120 180 7 10 5 Very Hard 180 and over 10 5 and over If the hardness of the water exceeds the maximum level of 7 grains per gallon the water should be softened to a hardness level no lower than 5 grains per gallon Water softened as low as 0 to 1 grain per gallon may be under saturated with respect to calcium carbonate resulting in water that is aggressive and corrosive pH of Water pH is a me...

Page 5: ...ents for relief valves for water heaters ANSI Z21 22 and CAN1 4 4 by a nationally recognized lab that maintains periodic inspection of production of listed equipment The T P valve must be plumbed down so discharge will exit at least 6 above the structural floor and not contact any live electrical parts In the bottom of the tee branch vertically down install a 3 4 NPT x 3 4 minimum tube adapter The...

Page 6: ...r time rendering the valve inoperative Such conditions can only be detected if the valve and its components are physically removed and inspected Do not attempt to conduct an inspection on your own Contact your plumbing contractor for a re inspection to assure continued safety FAILURE TO RE INSPECT THE T P VALVE AS DIRECTED COULD RESULT IN UNSAFE TEMPERATURE AND OR PRESSURE BUILD UPWHICHCAN RESULT ...

Page 7: ...torage tank open a hot water tap to release air in the tank and piping to ensure proper storage tank operation Failure to ensure the storage tank is full before turning on the system could result in damage to the water heating system and property damage Such damages ARE NOT covered by warranty 2 Check the system for leaks Fix any leaks before continuing the installation Failure to do so could resu...

Page 8: ...codes Verify system pressure is in the safe operating range Temperatures Verify safe settings on MixingValve if installed in system Electrical Smoke and CO Detectors Verify devices are installed and working properly Change batteries if nec essary Circuit Breakers Check to see that the circuit breaker is clearly labeled Exercise circuit breaker Connections Check wire connections Make sure they are ...

Page 9: ...t enough space heat Boiler sized too small Consult chart Slow recovery Circulator head capacity too low T PValve Discharges HotTubs Spas Multiple Showers High Demand Problem Possible Solution Problem Possible Solution Tank temperature too high Lower tank temperature Pressure too low Check line pressure for restriction Water expands when heated Install expansion tank Tank recovery slow Slow startup...

Page 10: ...e combination temperature and relief valve will not result in damage to the area adjacent to the storage tank or lower floors of the structure 5 Any failed components of the heat system not manufactured by HTP as part of the storage tank 6 Storage tanks repaired or altered without the prior written approval of HTP 7 Damages malfunctions or failures resulting from failure to install the storage tan...

Page 11: ...ED BY ANY FAILURE OF HTP TO MEET ANY OBLIGATION UNDER THIS AGREEMENT INCLUDING THE OBLIGATION TO REPAIR AND REPLACE SET FORTH ABOVE NO AGREEMENT VARYING OR EXTENDING THE FOREGOING WARRANTIES REMEDIES OR THIS LIMITATION WILL BE BINDING UPON HTP UNLESS IN WRITING AND SIGNED BY A DULY AUTHORIZED OFFICER OF HTP THE WARRANTIES STATED HEREIN ARE NOT TRANSFERABLE AND SHALL BE FOR THE BENEFIT OF THE ORIGI...

Page 12: ...ame Date of Installation Installation Address Product Name Serial Number s Comments Installer s Code Name Installers Phone Number Signed by Installer Signed by Customer IMPORTANT Customer Please only sign after the installer has fully reviewed the installation safety proper operation and maintenance of the system If the system has any problems please call the installer If you are unable to make co...

Reviews: