HTP EL-110, Installation & Start-Up Manual

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81
LP- 293 REV. 9.2.14
INSPECTION ACTIVITIES DATE LAST COMPLETED
PIPING 1
st
YEAR 2
nd
YEAR 3
rd
YEAR 4
th
YEAR*
Near boiler piping Check boiler and system piping for any sign of leakage.
Continual fresh make-up water will reduce boiler life.
Leaking pipes could cause property damage. Make sure
all piping is properly supported.
Vent Check condition of all vent pipes and joints. Ensure all
vent piping is properly supported. Check for obstructions
exhaust and intake termination points.
Gas Check Gas piping, test for leaks and signs of aging. Make
sure all pipes are properly supported.
SYSTEM
Visual Do a full visual inspection of all system components.
Functional Test all functions of the system (Heat, Safeties)
Temperatures Verify safe settings on boiler or Anti-Scald Valve
Temperatures Verify programmed temperature settings
ELECTRICAL
Connections Check wire connections. Make sure they are tight.
Smoke and CO
detector Verify devices are installed and working properly. Change
batteries if necessary.
Circuit Breakers Check to see that the circuit breaker is clearly labeled.
Exercise circuit breaker.
Switch and Plug Verify ON/OFF switch and convenience plug are both
functional
CHAMBER/BURNER
Combustion Chamber Check burner tube and combustion chamber coils. Clean
according to maintenance section of manual. Vacuum
combustion chamber.
Spark Electrode
Clean. Set gap at ¼”.
Flame Probe Clean. Check ionization in uA (d7 on status menu in Start-
up Procedures). Record high fire and low fire.
CONDENSATE
Neutralizer Check condensate neutralizer. Replace if necessary.
Condensate hose Disconnect condensate hose. Clean out dirt. Fill with
water to level of outlet and re-install. (NOTE: Verify the
flow of condensate, making sure that the hose is properly
connected during final inspection.)
GAS
Pressure Measure incoming gas pressure (
3.5” to 14” W.C.)
Pressure Drop
Measure drop in pressure on light off (no more than 1”
W.C.)
Check gas pipe for
leaks Check piping for leaks. Verify that all are properly
supported.
COMBUSTION
CO/CO2 Levels Check CO and CO2 levels in Exhaust (See Start-up
Procedures for ranges). Record at high and low fire.
SAFETIES
ECO (Energy Cut Out) Check continuity on Flue and Water ECO. Replace if
corroded.
Thermistors Check wiring. Verify through ohms reading.
FINAL INSPECTION
Check list Verify that you have completed entire check list.
WARNING: FAILURE TO DO SO COULD RESULT IN
SERIOUS INJURY OR DEATH.
Homeowner Review what you have done with the homeowner.
TECH SIGN OFF
Table 30 - *Continue annual maintenance beyond the 4
th
year as required.