V1.0 2017.09
HD3N-TC Series
Crane Inverter
User Manual
Single/Three-phase 220 - 240V, 0.75 - 1.5kWThree-phase 380 - 460V, 0.4 - 18.5kW
Page 1: ...V1 0 2017 09 HD3N TC Series Crane Inverter User Manual Single Three phase 220 240V 0 75 1 5kW Three phase 380 460V 0 4 18 5kW...
Page 2: ...oduct until you have fully understood safety precautions Note Preserve this Manual for future use If you need the User Manual due to damage loss or other reasons please contact the regional distributo...
Page 3: ...Version and Revision Records Time 2017 9 Version V1 0 Revised chapter Revised contents V1 0 published...
Page 4: ...Control Board for Frame1 Frame2 9 3 3 1 Control Terminal 9 3 3 2 Control Terminal Wiring 10 3 4 Control Board for Frame3 Frame4 11 3 4 1 Jumper 11 3 4 2 Control Terminal 12 3 4 3 Control Terminal Wir...
Page 5: ...rrent loop Parameters 43 5 2 10 F13 Asyn Motor 2 Parameter 44 5 2 11 F15 Digital I O Terminal Parameters 47 5 2 12 F16 Analogue I O Terminal Parameters 51 5 2 13 F17 SCI Communication Parameter 53 5 2...
Page 6: ...cal for avoiding safety hazard Warning A Warning contains information which is essential for avoiding a risk of damage to products or other equipements Note A Note contains information which helps to...
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Page 8: ...otor type motor Set below parameters Ref code Parameter Setting F00 01 Motor 1 control mode 1 Vector control 1 without PG F00 05 Braking tpye selection 0 No braking control Crane with auto braking con...
Page 9: ...0 Set control parameter Ref code Parameter Setting F00 11 Command setting channel 1 Terminal F03 01 Acc time Set according to actual F03 02 Dec time Set according to actual Set protection parameter Re...
Page 10: ...N 2D0P7G TC 0 75 1 5 10 5 4 0 Frame 1 HD3N 2D1P5G TC 1 5 2 8 18 5 7 5 Frame 1 Three phase power supply 380 460V 50 60Hz HD3N 4T0P4G TC 0 4 1 0 1 8 1 4 Frame 1 HD3N 4T0P7G TC 0 75 1 5 3 4 2 3 Frame 1 H...
Page 11: ...ht Frame1 Frame2 Frame3 Frame4 Table 2 1 HD3N TC dimension Size Dimension mm Mounting size mm G W kg W H D W1 H1 H2 d Frame 1 100 150 125 82 140 5 1 5 Frame 2 116 185 145 98 174 6 5 2 7 Frame 3 140 26...
Page 12: ...ning conditions To ensure safety inverter and the motor must connect to separate and independent grounding wire so as to ground reliably It must use Type B mode when utilize ground leakage protection...
Page 13: ...voltage classification of external devices not be changed If connect the communication terminal of the control circuit to the PC choose the RS485 232 isolating converter which meets the safety requir...
Page 14: ...power input terminals U V W Output terminals connect to three phase AC motor BR Braking resistor connection terminals DC power input terminal connect to braking unit PE Ground terminal connect to the...
Page 15: ...ion Frame 1 Frame 2 Frame 3 Frame 4 BR U V W PE Supply ground L1 L2 L3 N Braking resistor EMI filter AC reactor Mains supply MCCB Contactor L1 L2 L3 N BR U V W PE Braking resistor Supply ground EMI fi...
Page 16: ...500 Digital input ADI When AI digital input ADI function receive switching signal with over 6V AO Analogue output Voltage 0 10V GND Power supply ground Analogue and digital ground 0V DI1 DI4 Digital...
Page 17: ...more than 0 3m between the control cable and the motor cable The control cable must be shielded cable The analogue signal cable must be shielded twisted pair Figure 3 2 Frame1 Frame2 digital input DI...
Page 18: ...GND can increase immunity Pin 1 2 are short connected PE and GND are not connected factory setting Pin 2 3 are short connected PE and GND are connected CN6 Impetance when AI2 input current signal Pin...
Page 19: ...485 10V GND Analogue power supply Analogue input use 10V power supply max output current is 100mA Change to 5V by setting jumper on CN15 GND is isolated to COM AI1 AI2 Anglogue input AI1 AI2 input vo...
Page 20: ...SEL Digital input common terminal SEL and P24 are connected by default Disconnect SEL and P24 when use external power to drive DI DO1 CME Digital output Programmable optical couple isolation DO1 DO2...
Page 21: ...shielded cable The analogue signal cable must be shielded twisted pair Figure 3 7 Frame3 Frame4 control board connection DI1 DO2 DO1 CME R1A R1C R1B relay output Programmable open collector output 1...
Page 22: ...their connections are shown in Figure 3 8 Figure 3 8 Frame3 Frame4 dry DI contact connection DC signal Source Drain Using external power supply the source drain connection are shown in Figure 3 9 Rem...
Page 23: ...he connector between SEL and P24 Figure 3 10 Frame3 Frame4 Connection when using internal 24V power supply AC signal DI terminal can input AC signal refer to Figure 3 11 remove the connector between S...
Page 24: ...rounded 2 In serious interference occasions the analogue input signal should add filter capacitor and ferrite core as shown in Figure 3 12 AI2 can be selected as voltage input and the range is 0 10V W...
Page 25: ...ion DO2 is open collective output refer to Figure 3 14 DO2 is pulse frequency output DO2 can use internal 24V power supply of inverter or external power supply The connection is shown in Figure 3 15 F...
Page 26: ...TC 1 5 kW In built 120 150 0 7kW HD3N 4T2P2G TC 2 2 kW In built 100 120 1 0kW HD3N 4T4P0G TC 4 0 kW In built 80 100 2KW HD3N 4T5P5G TC 5 5 kW In built 60 80 3W HD3N 4T7P5G TC 7 5 kW In built 50 60 4K...
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Page 28: ...h LCD keypad user can select LED keypad refer to Figure 4 1 The standard LCD keypad cannot be dismantled Figure 4 1 Keypad 2 3 4 5 8 9 10 11 7 1a 1b 1c HD LED P S Frame 1 Frame 2 Frame 3 Frame 4 8 9 7...
Page 29: ...e Display LO RE LCD Lighting LED in terminal or communication control LOCK Lock Display LOCK LCD Light LED when user password is effective c Unit indicator Display the present unit Hz frequency A curr...
Page 30: ...Parameter display status at stop run When inverter is in stop run status the keypad will display stop or run status and its parameters as shown in Figure 4 2 Other parameters F18 08 F18 13 or F18 02 F...
Page 31: ...tion parameter setting third level parameter setting fourth level Figure 4 5 is an example in LCD display and the description of buttons is shown in Table 4 1 PW set successfully PW has been cleared U...
Page 32: ...group Cycle according to y F d Modify No function Decrease by 1 when press this key one time Modify the internal No of function group Decrease by 1 according to the present modified bit Modify functio...
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Page 34: ...Motor 1 Parameter on pages 37 39 F09 Motor 1 V f Control Parameters on pages 39 41 F10 Motor 1 Vector Control Speed loop Parameters on pages 41 43 F11 Motor 1 Vector Control Current loop Parameters on...
Page 35: ...ntrol 2 3without PG d00 08 Rated current of inverter A Actual value d00 10 Inverter status Actual value Displays the inverter status as following Thous ands Bit15 Unused Bit14 Unused Bit13 Software cu...
Page 36: ...by filter percentage of 10V d00 28 AI1 input after calculating Actual value Display AI calculated by gain bias and filter percentage of 10V d00 29 AI2 input Actual value Display AI2 input voltage cur...
Page 37: ...nals d00 50 Bit13 Bit12 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Frame3 4 AI2 AI1 DI6 DI5 DI4 DI3 DI2 DI1 Frame1 2 AI DI4 DI3 DI2 DI1 123 d00 51 Output terminal status Actual value Display output terminal status...
Page 38: ...process brake logic e g conic rotor type motor Except F24 22 F24 24 F24 28 other parameters in group F24 is invalid 1 Auto braking control apply to normal type motor Inverter process brake logic F00...
Page 39: ...F00 10 0 or 1 F00 13 sets the initial frequency value F00 14 Frequency setting control 00 11 00 Units and tens are valid only when F00 10 0 or 1 The current setting frequency value will be replaced b...
Page 40: ...000 65535 00000 XXXXX To enable the password protection function set any non zero number as the password Once the password is set to change any parameter input correct password Otherwise all the param...
Page 41: ...tings 3 Download the keypad EEPROM parameter 2 to the current function code settings 4 Clear fault information The fault history of F20 21 F20 37 will be cleared 5 Copy the keypad EEPROM parameter 1 t...
Page 42: ...speed is too high or load interia is too large over pressure will occur to inverter Please select suitable braking unit increase the dec time or adjust F19 18 F19 19 F03 09 Switching frequency of acc...
Page 43: ...Range of skip frequency 0 00 30 00 0 00Hz The setting of skip frequency is for output frequency of inverter to avoid resonance with the load Inverter can not run at constant speed during skip range th...
Page 44: ...cess of motor stationary auto tuning the stator resistance rotor resistance and leakage inductance will be auto measured and written into F08 07 F08 08 and F08 09 2 Rotary auto tuning Firstly motor is...
Page 45: ...F08 06 1 or 2 or 3 press then press button to exit to parameter display state and press button to start auto tuning LED keypad displays tunE 4 When run command flahses on keypad it means auto tuning...
Page 46: ...F09 06 is enabled The V f curve can be defined by connecting 3 points of V1 F1 V2 F2 and V3 F3 to apply to special load According to actual condition set proper curve to meet requirements of load cha...
Page 47: ...need to set F09 12 but can set if user can get iron loss value from test report of motor F09 14 AVR automatic voltage regulation function of motor 1 0 2 1 F09 14 is valid in V f control mode only AVR...
Page 48: ...5 00Hz F09 28 Slip compensation switching frequency 2 of special motor 1 F09 27 F08 03 10 00Hz F09 29 Slip compensation selection of special motor 1 00 11 11 Units UP slip compensation selection Tens...
Page 49: ...ime without overshoot To shorten dynamic response time during low frequency running increase proportional gain and decrease Ti F10 06 ASR integral limit of motor 1 0 0 200 0 F08 02 180 0 It is used to...
Page 50: ...t loop parameters is not recommended F11 02 Current loop output filter times of motor 1 0 31 3 F11 02 is used to filter the output of ACR F11 03 Enable feedforward of motor 1 current loop 0 1 0 The cu...
Page 51: ...voltage of motor 2 0 999V Depend on model F13 03 Rated current of motor 2 0 1 999 9A Depend on model F13 04 Rated frequency of motor 2 1 0 400 0 50 0Hz F13 05 Rated Rpm of motor 2 1 24000rpm Depend o...
Page 52: ...speed control 0 1 200 0 10 0 F13 38 Integral time 2 of motor 2 speed control 0 00 10 00 0 20s F13 39 Switching frequency 1 of motor 2 speed loop 0 00 50 00 10 00Hz F13 40 Switching frequency 2 of moto...
Page 53: ...motor 2 F3 F13 60 100 0 100 0 F13 59 V f voltage of special motor 2 V3 F13 61 100 0 100 0 F13 60 V f frequency of special motor 2 F2 F13 62 F13 58 40 0 F13 61 V f voltage of special motor 2 V2 F13 63...
Page 54: ...nection or action 2 3 FWD REV FWD REV is valid only in terminal control mode 8 Switch to analogue When valid frequency setting channel is switched to to analogue Priority of frequency setting channel...
Page 55: ...hen F00 10 1 digital setting UP No 17 DN No 18 Frequency change 0 0 Not change 0 1 Decrease 1 0 Increase 1 1 Not change 20 21 FWD REV jog 1 command input JOGF1 JOGR1 26 Acc Dec time terminal function...
Page 56: ...utputs brake closing signal Now inverter supports neither UP nor DN signal It will run after setting this terminal to other functions 204 Brake feedback input NC contact F15 12 UP DN acc dec rate 0 00...
Page 57: ...is reset automatically 38 High speed pulse output DO2 only Refer to F16 21 200 Brake output Inverter outputs this signal when brake condition is met 202 UP complete limit When inverter receives UP com...
Page 58: ...nput and the analogue value after calculating is shown as figure Analogue actual value is calculated by filter bias and gain Group F05 calculates the analogue value and gets the internal analogue sett...
Page 59: ...00 0 100 0 User can use output gain to adjust AO1 output Below is a figure shows curve relationship between AO and F16 22 F16 23 AO gain and bias formula actual output F16 23 value before calculating...
Page 60: ...and continue running F17 04 0 it will not detect communication timeout F17 05 Detection time at communication error 0 0 1000 0 0 0s Time at communication error setting time of F17 05 inverter report...
Page 61: ...p status 0 49 44 Define contents that displayed on keypad Press button to display run status F18 02 F18 07 or stop status F18 08 F18 13 in loop 0 Unuesd 1 Rated current of inverter 3 Inverter status R...
Page 62: ...red on Stall overvoltage function F19 18 F19 19 During running process of inverter it will encounter DC busbar voltage increase and overvoltage protection due to load inertia DC busbar voltage may inc...
Page 63: ...ns with big load inertia or big change of load In auto current limit process output frequency of inverter may change therefore it is recommended not to enable when stable output frequency is required...
Page 64: ...44 0 backlight always on Backlight always on at fault At normal state backlight is on for time of F19 44 and then does not light Now pressing any button only turns on backlight and do not send command...
Page 65: ...ter load loss F20 04 0 or F20 05 0 inverter does not detect E0018 fault Input output phase loss fault F20 08 F20 11 Ref code Name Description Setting Range Default F20 08 The detection base of lack of...
Page 66: ...protective device will be activated If no other fault is detected within 5 minutes the auto reset counter will be automatically cleared On condition of external fault reset auto reset count will be cl...
Page 67: ...uency will affect the running noise of the motor The higher carrier frequency the lower the noise made by the motor So properly set the carrier frequency F23 01 Auto adjust carrier frequency 0 1 1 0 P...
Page 68: ...quency 0 00 F24 06 2 50Hz F24 08 UP sliding prevention delay time 0 00 9 99 0 3s F24 09 DN brake releasing frequency F24 00 F24 11 2 00Hz F24 10 DN brake releasing current 0 0 100 0 rated current of m...
Page 69: ...F00 01 F13 00 6 vector control 3 F24 22 Pre excitation time 0 00 0 50 0 50s Function of pre excitation Obtain motor flux before it rotates so to get better acceleration performance This function is va...
Page 70: ...Brake feedback detection time 0 00 9 99 0 5s Inverter judges it as abnormal when time of not detecting brake feedback signal F24 25 and report E0030 brake fault F24 25 0 or DI No 204 brake fault is in...
Page 71: ...N amendment 0 0 100 0 100 0 When target frequency of inverter rated frequency of motor F08 03 F13 04 and F25 00 100 light load high speed function is enabled When inverter receives starting command it...
Page 72: ...Co Ltd Chapter 5 Function Introduction HD3N TC Series Inverter User Manual V1 0 65 5 3 Group y Manufacturer Function Parameters The Group y is the manufacturer parameters group for commissioning at t...
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Page 74: ...ormal status of power on and power off Check input power voltage Check wiring and wire inverter properly E0001 Inverter output overcurrent in Acc process Improper connection between inverter and motor...
Page 75: ...is damaged Contact the supplier for repairing E0015 Input voltage phase loss For three phase input inverter input phase loss fault occurs to power input Check the three phase power input Seek technic...
Page 76: ...ter with suitable power rating Set correct value of motor parameters F08 00 F08 04 E0024 Fault of external equipment Fault terminal of external equipment operates Check external equipment E0028 SCI co...
