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Installation / Commissioning

The electrical connection must be performed accord-
ing  to  the  electrical  connection plan  delivered  with 
the  boiler. The  electrical  installation  diagram  does 
not  include  any  protective  measures. These  must 
be additionally provided on the installation of the ap-
pliance, respectively the connection, in accordance 
with VDE 0100 and the regulations of the responsible 
power supply company.

The boiler is only to be installed in rooms correspond-
ing to the protection class of the appliance (IP20). To 
prevent  induction  voltages,  low  voltage  and  power 
current cables (230 V~) must be routed separately at 
a distance of at least 10 cm. Where low voltage and 
power  current  cables  have  to  be  installed  in  cable 
ducts, these are to be kept apart by a separator.

Electrical connection (grid) 230 V, 50 Hz

3.6.2 

The boiler is wired ready for connection. It is fitted with 
a connector cable of approx. 1.5 m length with main 
connector  plug.  A  socket  is  to  be  installed  directly 
adjacent to the boiler (maximum 1 m from the edge 
of the casing). 

The fusing is to be selected so that the limits detailed 
in the Technical Data are never exceeded.

Non compliance with this regulation can have seri-
ous consequences for the controller in the event of 
a short circuit. 

When working on the gas boiler the appliance is to 
be disconnected from the electrical supply! 
The applicable accident prevention regulations and 
the generally recognised rules of the art are to be 
complied with for the electrical installation and com-
missioning.

Automatic  firing  units  are  safety  devices  and 
are not to be opened.

Boiler control /  

3.6.3 

electrical connection diagram

The  electrical  installation  is  to  be  executed  cor-
responding  to  the  enclosed  electrical  connection 
diagram.

Connection of the heating controller

3.6.4 

TopTronic

3.6.4.1 

® 

RS-OT

The TopGas

®

 (30-60) is delivered as standard with a 

TopTronic

®

 RS-OT controller for external mounting. 

Your  Hoval  agent  will  provide  you  with  a  detailed 
description of the scope of supply.

TopTronic

3.6.4.2 

®

 T/N

As an option the TopGas

®

 (30,35,45,50,60) can be 

equipped  with  a TopTronic

® 

T/N-controller  incorpo-

rated in the appliance.

Your  Hoval  agent  will  provide  you  with  a  detailed 
description of the power outputs of this type of con-
troller. The installation of the TopTronic

®

 T/N-ZN3-is 

described in a separate instruction.

TopTronic

 

-

®

 T/N

  In  principle  the TopTronic

®

 T/N  permits  weather-

supported flexible heating operation of two regu-
lated mixer circuits, a direct circuit plus the hot water 
provision with an indirectly heated water heater (e.g. 
Hoval  CombiVal).  A  possible  hydraulic  system  is 
detailed under chapter 3.4.6. Control possibilities 
are expandable with key-modules.

Commissioning

4. 

Setting the control

4.1 

Please use the operating instructions for setting the 
heating curve.

Water quality

4.2 

Heating water

4.2.1 

The European Standard EN 14868 and the Direc-

• 

tive VDI 2035 must be observed. In par ticular, at-
tention must be paid to the following stipulations:

Hoval boilers and calorifiers are designed for heat-

• 

ing plants without significant oxygen intake (plant 
type I according to EN 14868).

Summary of Contents for TopGas 30

Page 1: ...g boiler TopGas 30 35 45 50 60 for natural and liquid gas Wall mounted gas boilers TopGas 30 35 45 50 60 according to DIN 4702 DIN EN 483 and DIN EN 677 are suitable and approved as heat producers for...

Page 2: ...ydraulic connection 15 3 4 1 Protection planning guidelines for the hydraulic connection 15 3 4 2 Boil dry safeguard 15 3 4 3 Gravity brake 15 3 4 4 Minimum flow rate 15 3 4 5 To be provided by custom...

Page 3: ...ng 23 4 3 7 Setting the gas flow rate CO2 O2 and measurement of NOx CO content in the flue gas flue gas measurement 23 4 3 8 Changing to a different kind of gas 24 4 4 Handing over to the user 25 4 4...

Page 4: ...r instructions are enclosed with the individually packed components Adjustment Accessories Further information sources Hoval catalogue Standards regulations Safety instructions 1 4 When working on the...

Page 5: ...on and scale formation in hot water heating systems Firing regulation for the Federal regions DVGW TRGI 86 96 Technical regulations of gas supply enterprises VDE 0100 for electrical installations and...

Page 6: ...R 3 4 R 3 4 R 3 4 R 3 4 Air flue gas mm C80 125 C80 125 C80 125 C80 125 C80 125 Gas flow pressure min max Natural gas E LL mbar 18 50 18 50 18 50 18 50 18 50 Liquid gas mbar 42 57 42 57 42 57 42 57 4...

Page 7: ...on the utilised flue gas pipeline system In the front 500 mm 1 Gas connection R 2 Heating flow Rp 1 3 Heating return Rp 1 4 Condensate drain 32 5 LAS flue gas supply air connection DN 80 125 View fro...

Page 8: ...llective electrode for ignition and flame guide Ionisation Main gas valve ev LPG valve heating room ventilation accessable Water side resistance mbar Flow rate m3 h 0 50 100 150 200 250 300 350 400 45...

Page 9: ...display option Function Mode indication Parameter Indication Value indication Meaning Description Standby Mode Normal position Start position current flow temperature no indication 0 Standby no heat...

Page 10: ...Mode indication Parameter Indication Value indication Meaning Description Informations Mode It is possible to read monetary values from here Point is blinking 0 e g 45 Current flow temperature Heatin...

Page 11: ...sends a reference value to the firing device this value is limited by the value set using parameter 18 Parameter 19 2BI Minimum outside temperature 19 2BI Minimum outside temperature This parameter d...

Page 12: ...s valve or a combustion chamber ventilator is installed Parameter 62 2GG DHW charging switch pump This parameter is used to indicate whether a separate pump is present for DHW charging or there is sim...

Page 13: ...pipeline system Diaphragm expansion tank 3 1 1 Depending on the hydraulic situation of the system an adequately dimensioned diaphragm expansion tank with an inlet pressure of at least 0 3 bar above th...

Page 14: ...ng window 2 Fan 3 Flue gas air inlet 4 Water pressure deflector 5 Flue gas temperature sensor 6 Flow temperature sensor 7 Return temperature sensor 8 Ignition ionisation electrode 9 Heat exchanger 10...

Page 15: ...umen tation When modernising an old heating system with an open expansion tank this is to be converted to a closed heating system with a diaphragm expansion tank and safety valve Protection planning g...

Page 16: ...pe Sie haben die M glichkeit ein neues Shape zu nehmen hovhovalhovalhoval hovalhovalhovalhov P TopGas 30 60 PLP ZUP M 5 T T DKP T T DKP T T SLP Dies ist ein unerlaubter Weg Gehen Sie einen Schritt zur...

Page 17: ...the flue gas extrac tion with heat output gas boilers Waste gas pipelines in compliance 3 5 1 with building construction law The flue gases from the Hoval TopGas 30 35 45 50 60 can be removed via a ga...

Page 18: ...For the vertical supporting of the chimney pipeline the very bot tom element must be permanently fixed mounting rail or pipe clip Horizontal connections must have a gradient of at least 5 cm per runni...

Page 19: ...rennungsluft If necessary an inspection T piece has to be inserted Combustion air TopGas Falls erforderlich ist ein Inspektions T St ck einzusetzen Verbrennungsluft If necessary an inspection T piece...

Page 20: ...ulations of gas supply enterprises should be observed A manually operated shut off device gas shut off cock in accordance with the local regulations is to be installed directly before the boiler Pleas...

Page 21: ...are to be complied with for the electrical installation and com missioning Automatic firing units are safety devices and are not to be opened Boiler control 3 6 3 electrical connection diagram The el...

Page 22: ...f the heati ng surfaces the values given in the table 1 should not be ex ceeded dependent on boil er performance ratings for multi boiler plants rating of smallest boiler ap plies and on the water con...

Page 23: ...be checked during measuring at the boiler site Bleeding the gas pipeline 4 3 3 Open the gas shut off value and bleed the air from the pipeline up to the gas fitting comply with the relevant regulatio...

Page 24: ...eration calorific value HuB is needed Ask your gas utility for it The setting value is calculated as followed Heat load NB Setting value Operation Calorific value HuB kW m3 NB x 1000 l HuB 60 min The...

Page 25: ...urner heating controller etc and is consequently sufficiently familiar with the system A pre printed form in duplicate for this confirma tion is to be found on last page of these installation instruct...

Page 26: ...move the front boiler panel open the control flap lid push the front cover upwards and pull out Unscrew the threaded of the supply pipeline to the gas solenoid valve picture 6 4 1 see next page Detach...

Page 27: ...27 4 205 254 03 Maintenance Picture 6 4 1 Picture 6 4 2 Gas screw connection Bolting Burner plate Picture 6 4 3...

Page 28: ...If the defined gradient limiting curve parameter 15 2BE is exceeded a blocking is caused Before the blocking occurs the speed is minimised There is also a limiting curve existing parameter 16 2BF P 26...

Page 29: ...gher than 100 C by the return sensor occurs a locking E 06 Return sensor interruption If the temperature is lower than 20 C the return sensor seems as disconnected and responds with a lock ing E 07 Fl...

Page 30: ...Internal fault in the automatic firing unit E 17 Flow Return 45K f r 10 Sek If the difference between the flow temperature and return temperature is higher than 45K for more than 10 seconds during a h...

Page 31: ...eating operation 1 C OEM 10 13 P2BC proportional value in heating operation mode 1 C OEM 15 14 P2BD integration time in heating operation mode 1s OEM 20 15 P2BE maximum gradient for flow temperature b...

Page 32: ...2 1 OEM 36 50 P2FE interval 3 1s OEM 30 51 P2FF maximum output during interval 3 1 OEM 52 52 P2FG interval 4 1s OEM 30 53 P2FH maximum output during interval 4 1 OEM 68 54 P2FI interval 5 1s OEM 30 55...

Page 33: ...33 4 205 254 03...

Page 34: ...tallation Place Date Installation address Type Ser No Year of manufacture System installer System user Copy for plant user C O N F I R M AT I O N The user owner of the system herewith confirms that he...

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