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6  

Outputs Based on 10

o

C Cold Feed, 82

o

C Primary Flow and 60

o

C Secondary Flow.

Model

at different primary flow rates

Hydraulic Resistance

at different flow rates

Primary

Secondary

Flow rate l/s

Resistance m bar

Flow rate l/s

Resistance m bar

CT plus 180

CT plus 420

CT plus 280

CT plus 520

Primary flow rate 

litres/second

Continuous hourly 

draw off litres

10 mins draw off 

litres 

0.75

1.12

1.50

180

1.50

2.50

720

1000

280

1.50

2.00

2.78

960

1250

1365

420

520

550

590

1.50

2.00

2.78

1037

1337

1590

520

0.75

1.12

1.50
1.50

2.50
1.50

2.00

2.78
1.50

2.00

2.78

35

78

140

15

50
15

23

63
13

23

63

0.75

1.12

1.50
1.50

2.00
1.50

2.00

2.50
1.50

2.00

2.50

30

67

120

18

32
26

45

70
40

71

111

*

For higher flow - short duration draw off. Based on use of stored capacity only.

These secondary flow rates cover typical draw off requirements. Please note that they significantly exceed the continuous hourly rate.

Rating kW = Q x S.H. x (T

2

  - T

1

 )

=  Calorifier hourly output 

-  Litres (kg)

T

1

 

=  Temperature cold feed 

-   

o

T

2

 

=  Temperature DHW flow 

-   

o

C

S.H.  =  Specific heat (4.187) 

-  kJ/kg 

o

C

To calculate the load on the boiler for 

the calorifier primary supply.

Note for Hydraulic Testing: The primary 

jacket should not be pressurised without 

first filling and sealing the inner stainless 

steel vessel.

An adjustable secondary thermostat has 

a sensing point which ensures that the 

main body of water is held uniformly, 

without stratification at the required pre-

set level, normally 60

o

C - 65

o

C.

DHW Output

*

Primary and Secondary Hydraulic Resistance.

3600

Model

CT plus 180

CT plus 420

CT plus 280

CT plus 520

Legionellae 

The safe temperature for storage is now considered to be a minimum of 60

o

C to prevent the risk of 

legionella bacteria contamination. For kitchen and similar duties requiring 60

o

C water, the supply can be direct from the 

calorifier. For washing and showering duties which require a 42

o

C supply, mixing or blending with cold water, external to the 

calorifier, is required and will increase the secondary output listed on page 5 by about 25%.

Technical and Performance Details

When temporarily operating the primary side only, the pressure should not 

exceed 1 bar g and the secondary side should be vented.

Chloride

The maximum allowable chloride content of DHW cold feed water is 100mg/litre,

(or up to 200 mg/litre where optional sacrificial anodes are fitted).

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Summary of Contents for CT plus 180

Page 1: ...sued By IJR Technical Dept Approved KS Dated May 2003 By Appointment to Her Majesty the Queen Boiler Manufacturers Engineers Hoval Ltd Newark Revision No 2 Issued By IJR Technical Dept Dated June 2006...

Page 2: ...derstood before attempting to install commission or operate this unit Introduction Description of CT plus Calorifier Technical and Performance Details CT plus Calorifier Installation and Piping Layout...

Page 3: ...ce with current I E E regulations relevant British Stan dard and Codes of Practice Building Regula tions and Local Authority Bylaws Commissioning should be arranged via the heating engineer Hoval engi...

Page 4: ...ss water gen eration the key requirement is for adequate quan tities of hot water over a relatively short period On this basis the CT plus will provide significantly higher flow rates than its continu...

Page 5: ...280 CT plus 420 CT plus 520 CT plus 180 CT plus 280 520 Water Content Weight Primarylitres Secondary litres Dry kg Wet kg 61 180 177 418 94 280 211 585 114 420 248 782 135 520 302 957 Working Pressure...

Page 6: ...load on the boiler for the calori er primary supply Note for Hydraulic Testing The primary jacket should not be pressurised without rst lling and sealing the inner stainless steel vessel An adjustabl...

Page 7: ...rom Main Headers Temperature control by diverting valve 3 7 Primary Water Secondary Water Installation and Piping Layouts Installation Position the calori ers as required ensuring that side and inspec...

Page 8: ...Secondary Systems Key 1 Relief valve adjacent to calori er 2 Spring loaded non return valve Note On CT plus 180 calori ers the secondary return and cold feed connections are at the top The cold feed s...

Page 9: ...aken to ensure they can pass the flow rates at the required pressure Hovals standard unvented system kits are sized to reduced incoming pressure to 3 bar at a flow rate that meets the peak output of t...

Page 10: ...rning On balanced systems with a common PRV Strainer and Double check valve ensure that the valves are sufficiently sized to cope with both hot and cold water demand Hoval Unvented System Kits Hoval h...

Page 11: ...ts Feeding two or more calorifiers Cold Feed Two or more calorifiers can be installed with individual unvented system kits Where the expansion vessels have been sized to share the total system expansi...

Page 12: ...water supplies Unvented Systems Unvented System with balanced hot and cold water services Cold Feed The hot and cold water supplies can be balanced by utilizing the same strainer and PRV to control t...

Page 13: ...n out strainer on commissioning and annually Check Expansion relief valve setting annually by twisting the cap on top of the valve Checkexpansionvesselgaschargepressure isolate thevessel drainoffanywa...

Page 14: ...o oper ate between 30 deg C and 80 deg C and is usu ally set to 60 deg C Pre commissioning Important Always fill the second ary side of the calorifier before the primary Pressurising the pri mary when...

Page 15: ...hose to primary drain which should be in stalled in primary outlet and run the hose to a gulley Note The primary side of the calorifier MUST always be drained before the secondary The secondary MUST...

Page 16: ...overcurrentdevice The cables must enter the heater terminal box via asuitablecableglandtomaintaintheIPratingand be fitted by a qualified person Earth Connection Operation Ensure that the active secti...

Page 17: ...17 Immersion heater Electrical Diagrams Immersion heater wiring diagrams...

Page 18: ...ler part document 4 Vent primary system 5 Change pump speed or pump Symptom Possible Cause Action A Secondary water temperature not as setting on thermostat 1 Leakage in system 2 Pump faulty or inoper...

Page 19: ...19 Electrical Diagrams Wiring Diagrams for Open Vented Calorifiers...

Page 20: ...20 Electrical Diagrams...

Page 21: ...21 Notes...

Page 22: ...Conservation of Energy Protection of the Environment Hoval Limited Northgate Newark Notts NG24 1JN Telephone 01636 672711 Fax 01636 673532...

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