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Description of CT-plus Calorifier

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CT-plus calorifiers are designed to operate with

the full range of Hoval boilers up to 3.10 Bar pri-

mary pressure, and are intended for the produc-

tion and supply of DHW to commercial and indus-

trial premises.

The CT-plus is available in four model sizes with

high  performance  outputs  up  to  1590  litres  per

hour.

General Details

The construction of the CT-plus is in the form of a

vertical, free standing unit, comprising a high grade

stainless steel inner vessel with a “rippled”wall to

enhance heat exchanger efficiency. This is sur-

rounded by a mild steel primary water jacket, which

is encased with steel sheet insulated panels. The

assembly is mounted on four legs with the primary

flow and return connections on the side. On all

four models, the secondary flow is from the top

and the smallest model (CT-plus 180) also has

the secondary return and cold feed connections

at the top. For the three larger models, all the con-

nections other than secondary flow are at the base.

Applications

Performance of the four CT-plus models covers a

range of outputs up to an hourly rating of 1590

litres/hour. Higher outputs can be provided by ar-

ranging the units in modular formation. For most

typical applications (other than process water gen-

eration) the key requirement is for adequate quan-

tities of hot water over a relatively short period. On

this  basis,  the  CT-plus  will  provide  significantly

higher flow rates than its continuously hourly rate.

Key Features

Minimum floor area, fits through standard

doorway.

Suitable for use with any make of boiler

High efficiency heat transfer for rapid

D.H.W. regeneration.

Recirculation design removes danger of

temperature stratification.

Optimum D.H.W. storage - sufficient for quick

draw-off but with lower standing losses than

conventional large volume calorifiers.

Low level connection for complete draining

and flushing out. (CIBSE TM 13:2000

Recommendations to prevent Legionella

Bacteria Contamination).

Very low primary and secondary resistances.

Electric immersion heaters can be fitted by

prior arrangement.

Large heating surface, suitable for operation

with lower temperature primary feed from

condensing boilers.

See Appendix 5 for unvented systems and

the additional equipment required.

Internal view of CT-plus Calorifier

1. Primary Inlet

2. Primary Outlet

3. Cold feed

4. Secondary  Flow

5. Secondary  Return

6. Drain

7. Primary air release

cock

8. High  efficiency

insulation

9. Non-corrosive

stainless  steel  cylinder

10. Special “ripple” inner

shell to enhance

heat  transfer

11. Primary  water

surrounds DHW

cylinder

12. Thermostat(s)

13. Inspection and cleaning

cover

(CT-plus 280-520)

7

4

12

13

1

2

8

10

3

9

6 5

11

T&P valve on unvented 

calorifiers only

Summary of Contents for CT plus 180

Page 1: ...sued By IJR Technical Dept Approved KS Dated May 2003 By Appointment to Her Majesty the Queen Boiler Manufacturers Engineers Hoval Ltd Newark Revision No 2 Issued By IJR Technical Dept Dated June 2006...

Page 2: ...derstood before attempting to install commission or operate this unit Introduction Description of CT plus Calorifier Technical and Performance Details CT plus Calorifier Installation and Piping Layout...

Page 3: ...ce with current I E E regulations relevant British Stan dard and Codes of Practice Building Regula tions and Local Authority Bylaws Commissioning should be arranged via the heating engineer Hoval engi...

Page 4: ...ss water gen eration the key requirement is for adequate quan tities of hot water over a relatively short period On this basis the CT plus will provide significantly higher flow rates than its continu...

Page 5: ...280 CT plus 420 CT plus 520 CT plus 180 CT plus 280 520 Water Content Weight Primarylitres Secondary litres Dry kg Wet kg 61 180 177 418 94 280 211 585 114 420 248 782 135 520 302 957 Working Pressure...

Page 6: ...load on the boiler for the calori er primary supply Note for Hydraulic Testing The primary jacket should not be pressurised without rst lling and sealing the inner stainless steel vessel An adjustabl...

Page 7: ...rom Main Headers Temperature control by diverting valve 3 7 Primary Water Secondary Water Installation and Piping Layouts Installation Position the calori ers as required ensuring that side and inspec...

Page 8: ...Secondary Systems Key 1 Relief valve adjacent to calori er 2 Spring loaded non return valve Note On CT plus 180 calori ers the secondary return and cold feed connections are at the top The cold feed s...

Page 9: ...aken to ensure they can pass the flow rates at the required pressure Hovals standard unvented system kits are sized to reduced incoming pressure to 3 bar at a flow rate that meets the peak output of t...

Page 10: ...rning On balanced systems with a common PRV Strainer and Double check valve ensure that the valves are sufficiently sized to cope with both hot and cold water demand Hoval Unvented System Kits Hoval h...

Page 11: ...ts Feeding two or more calorifiers Cold Feed Two or more calorifiers can be installed with individual unvented system kits Where the expansion vessels have been sized to share the total system expansi...

Page 12: ...water supplies Unvented Systems Unvented System with balanced hot and cold water services Cold Feed The hot and cold water supplies can be balanced by utilizing the same strainer and PRV to control t...

Page 13: ...n out strainer on commissioning and annually Check Expansion relief valve setting annually by twisting the cap on top of the valve Checkexpansionvesselgaschargepressure isolate thevessel drainoffanywa...

Page 14: ...o oper ate between 30 deg C and 80 deg C and is usu ally set to 60 deg C Pre commissioning Important Always fill the second ary side of the calorifier before the primary Pressurising the pri mary when...

Page 15: ...hose to primary drain which should be in stalled in primary outlet and run the hose to a gulley Note The primary side of the calorifier MUST always be drained before the secondary The secondary MUST...

Page 16: ...overcurrentdevice The cables must enter the heater terminal box via asuitablecableglandtomaintaintheIPratingand be fitted by a qualified person Earth Connection Operation Ensure that the active secti...

Page 17: ...17 Immersion heater Electrical Diagrams Immersion heater wiring diagrams...

Page 18: ...ler part document 4 Vent primary system 5 Change pump speed or pump Symptom Possible Cause Action A Secondary water temperature not as setting on thermostat 1 Leakage in system 2 Pump faulty or inoper...

Page 19: ...19 Electrical Diagrams Wiring Diagrams for Open Vented Calorifiers...

Page 20: ...20 Electrical Diagrams...

Page 21: ...21 Notes...

Page 22: ...Conservation of Energy Protection of the Environment Hoval Limited Northgate Newark Notts NG24 1JN Telephone 01636 672711 Fax 01636 673532...

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