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DESCRIPTION OF FUNCTIONS

2. 

Description of functions

2.1 

General

The BIC 960 automatic firing device is designed for use in a modulating gas boiler. There for a PWM fan is triggered 

by the automatic firing device. This fan has a supply voltage of 230V which is shut-off by an internal relay during 

downtimes in order to reduce stand-by losses. Fan revolution speed modulation is controlled via an internal PID con-

troller in order to maintain the desired flow temperature. The flow reference value is not determined in the automatic 

firing device, but is calculated and passed on via the heating controller. 

The BIC 960 automatic firing device can be used in connection with the TopTronic

®

T/UG heating controller or 

TopTronic® E basic module heat generator, why the BIC 960 is installed in the background, i.e. the circuit board is 

not visible from the outside, and complete operation is controlled via the heating controller. The result is a unique 

principle of operation at boiler level via one interface.

2.2 

Water heater-Charging

Switch-over between hot water charging and heating demand is controlled by the heating controller.

2.3 

Emission measuring and/or test function for gas valve setting

There is a specific key on the heating control unit allocated for emission measurements and/or gas valve adjustment. 

By using the emission key, a mode of operation is initiated in which the automatic firing device operates in heating 

mode, with an assigned reference value of 80°C, and in which power output can be adjusted manually using the 

rotary button. After 20 minutes emission testing operation is ended automatically, and the boiler reverts to the prior 

operation mode. It is important to ensure that the heat produced during emission testing can also be discharged. 

When setting boiler performance in terms of percentage values, ensure that 1% is the set minimum performance and 

100% is the set maximum performance. In between, there is a linear relationship, on which is it possible to set the 

desired boiler performance.

2.4 

Main switch

The main switch is located on the front of the heating control unit. It takes care for the power supply of the heating 

control unit and of the automatic firing device, located in the background. When the switch is turned off, frost protec-

tion is not active.

2.5 

Main gas valve (possibly LPG-valve) / heating room fan

An external main gas valve (possibly a fluid gas valve) and/or a heating room fan can be controlled by the automatic 

firing device. The output is activated a set time (depending on the parameter settings) before activation of the burner 

start. This application requires a suitable parameterisation of the automatic firing device. Ensure that the heat-

ing controller display shows the blocking B:04 (main gas valve) possibly LPG-valve)/ heating room fan) during the 

burner start delay. Blocking is no longer shown beginning with BIC 960 V.3, but the waiting time has been retained.

2.6 

External burner switch

Locking or activation of the automatic firing device takes place via the heating controller. The parameters must be 

set to allow a suitable variable input, as described in the Customer-service technicians introduction to the heating 

controller.

A further possibility is provided by blocking input X9-1/X9-4 via which the automatic firing unit can be set to blocked 

status. In this case no error message is displayed at the heating controller.

Summary of Contents for BIC 960

Page 1: ...40 41 UltraGas 50 10 20 30 41 UltraGas 70 10 20 30 UltraGas 90 30 41 UltraGas 100 10 11 20 21 30 41 UltraGas 125 10 11 20 21 30 41 UltraGas 150 10 11 20 21 30 41 UltraGas 200 10 11 20 21 30 41 UltraG...

Page 2: ...the parameters 6 4 Sensor characteristic curves 12 5 Display of information via the automatic firing device 13 6 Monitoring of warnings and or faults 14 7 Operation using a laptop 16 8 Interfaces to B...

Page 3: ...nection to TopTronic T TopTronic E 1 Gas pressure regulator 2 3 Gas valve 4 Fan 5 6 Boiler sensor with two sensor elements 7 Flue gas sensor only with UltraGas 8 Ionisation electrode ignition 9 Igniti...

Page 4: ...operation is ended automatically and the boiler reverts to the prior operation mode It is important to ensure that the heat produced during emission testing can also be discharged When setting boiler...

Page 5: ...ng controller RS 232 connection to PC Number of start up attempts maximum 4 Safety time 5 secs Pre ignition 5 secs Pre venting 50 secs Pump after run time 230V AC 5 min after heating demand Faults If...

Page 6: ...n the bus connection between the heating controller and the automatic firing device the automatic firing device begins to operate in emergency mode which means that a set value of 75 C parameter 8 is...

Page 7: ...ber of rotations to the minimum rotation number Parameter 10 2AK 32778 Max temperature rise at high flow temperature The temperature gradient defined here is deemed to be exceeded if it rises above th...

Page 8: ...hown on the display Parameter 20 2DE 32788 Blocking pressure min hysteresis Blocking caused by insufficient water pressure is only lifted when the water pressure rises back to Parameter 19 Parameter 2...

Page 9: ...r 28 2FG 32796 Fan speed at start In the second period of the pre venting phase which also lasts 25 seconds the fan operates at the speed set here and at the end of this period the burner ignites See...

Page 10: ...eration or blocking After a heat demand and or after blocking of the boiler the fan operates for the period of time defined here and at the speed set under Parameter 36 Parameter 38 2FU 32806 Fan spee...

Page 11: ...ult Parameter 46 2NA 32814 Setting water pressure sensor ADC 4 value at 0 bar The set values of the water pressure sensor are used to indicate the actual water pressure via the voltage delivered from...

Page 12: ...12K NTC Sensor screw in sen sor The characteristic curve of the pressure sensor module MCTH 1 0 10 bar is linear The signal voltage of the sen sor at 0 bar is always 0 5V and at 10 bar is always 4 5V...

Page 13: ...re ignition 5 ON Ignition 6 ON Burning 7 OFF Post venting Using the heating controller parameter tree it is possible to access both the parameter and information levels of the automatic firing device...

Page 14: ...ing level set under Parameter 17 boiler capacity is reduced to the capacity set under Parameter 24 W 02 Ionisation too low Appears if the ionisation warning limit set under Parameter 25 is under run B...

Page 15: ...After a parameter set is loaded on the automatic firing device the boiler is locked automatically After pressing re set boiler operation can be resumed E 14 Parameter loading error A connection error...

Page 16: ...available Printing parameter settings Saving parameter settings in a text file Downloading parameter settings from the connected automatic firing device Loading parameter settings to the connected au...

Page 17: ...lve Fan 5 Not occupied 6 L Main gas valve 7 N Main gas valve X5 4 pin Molex Header White 5 08 mm 0 2 Pitch 1 Flame monitoring 2 Flame monitoring 3 Error reporting 4 Not occupied 5 Error reporting X6 4...

Page 18: ...oiler sensor 2 Sensor short circuit 125 C Lock out Sensor not connected 25 C Lock out Lock out temperature 110 C Lock out Maximum temperature difference between sensor 1 and sensor 2 10 C Lock out Blo...

Page 19: ...Switch on temperature with active boiler frost protection 3 C Switch off temperature with active boiler frost protection 10 C 12 Water pressure Pressure warning 1 bar Warning Blocking pressure min 0 5...

Page 20: ...r Duplex material aluFer Diameter 71mm thin wall thicknesses housing red orange sheet steel x yes RG128 Duplex material aluFer Diameter 71mm thin wall thicknesses housing red sheet steel new design x...

Page 21: ...ameter change in relation to generation 40 UltraGas 15 Duplex material aluFer Diameter 71mm thin wall thicknesses housing red sheet steel new design new TopTronic E controller sliding logo removed x n...

Page 22: ...per revolution Software version FOAA P120320 and higher label with V 3 lettering x Parameter 47 Water pressure sensor setting UltraGas 20 x x x UltraGas 27 x x x UltraGas 35 x x x UltraGas 50 x x x U...

Page 23: ...ed OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pre...

Page 24: ...ation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 0 0 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of t...

Page 25: ...110 14 2BD Blocking flue gas temperature C OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressur...

Page 26: ...EM ON 41 2HA Afterrun heating pump or shut off valve min HF 5 42 2HD Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 44 2KM Step modul...

Page 27: ...king flue gas temperature C OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar...

Page 28: ...p or shut off valve min HF 5 42 2HD Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 0 0 0 0 0 0 0 0 44 2KM Step modulation 0 off 1 increasing 2...

Page 29: ...ing flue gas temperature C OEM 100 15 2CA 32783 Gas pressure switch attached OEM ON 16 2DA 32784 Water pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water...

Page 30: ...eating pump or shut off valve min HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM 32812 Step modulation 0 off 1 i...

Page 31: ...ed OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pre...

Page 32: ...r operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 2 2 2 2 2 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of...

Page 33: ...nsor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pressure min bar OEM 0 5 20 2DE Blocking pressure min hysteresis bar OEM 0 2 2...

Page 34: ...Summer operation summer kick sec OEM 10 43 2IA Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM Step modulation 0 off 1 increasing 2 increasing and decreasing HF 1 45 2LA Effect of the...

Page 35: ...ter pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water pressure hysteresis bar OEM 0 2 19 2DD 32787 Blocking pressure min bar OEM 0 5 20 2DE 32788 Blockin...

Page 36: ...n HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2 44 2KM 32812 Step modulation 0 off 1 increasing 2 increasing and decre...

Page 37: ...4 Water pressure sensor attached OEM ON 17 2DB 32785 Water pressure warning bar OEM 1 18 2DC 32786 Water pressure hysteresis bar OEM 0 2 19 2DD 32787 Blocking pressure min bar OEM 0 5 20 2DE 32788 Blo...

Page 38: ...ailable OEM ON 41 2HA 32809 Afterrun heating pump or shut off valve min HF 5 42 2HD 32810 Summer operation summer kick sec OEM 10 43 2IA 32811 Ignition 0 Internal 1 Internal External 2 External OEM 2...

Page 39: ...OEM 100 15 2CA Gas pressure switch attached OEM ON 16 2DA Water pressure sensor attached OEM ON 17 2DB Water pressure warning bar OEM 1 18 2DC Water pressure hysteresis bar OEM 0 2 19 2DD Blocking pr...

Page 40: ...OEM 3 38 2FU Fan speed at boiler freeze protection min 1 OEM 3700 3100 4200 39 2GA Waiting time after opening main gas valve or activation of heating room fan min OEM 0 40 2GB External main gas valve...

Page 41: ...41 4 205 503 14...

Page 42: ...Conservation of Energy Protection of the Environment...

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