Horst Welding CHC25, Assembly

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Table of Contents
Reference Information � � � � � � � � � � � � � � � � � � 2
Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Wheel Torque Specification . . . . . . . . . . . . . . . . .3
Tire Pressure Table . . . . . . . . . . . . . . . . . . . . . . . .3
Speed Identification Symbol (SIS) . . . . . . . . . . . .3
California Proposition 65 . . . . . . . . . . . . . . . . . . .4
Assembly Safety � � � � � � � � � � � � � � � � � � � � � � � 4
Bolt Torque Table . . . . . . . . . . . . . . . . . . . . . . . . .5
Label Layout CHC Series . . . . . . . . . . . . . . . . . . .6
Product labels and Serial Plate . . . . . . . . . . . . . . . . 6
Retro-reflective Strip Location . . . . . . . . . . . . . . . . . . 6
Safety Label Layout . . . . . . . . . . . . . . . . . . . . . . . . . 7
Parts � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 9
Hardware Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Parts Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Crated . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Chassis Parts . . . . . . . . . . . . . . . . . . . . . . . . . .10
Assembly � � � � � � � � � � � � � � � � � � � � � � � � � � � � 11
STEP 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Reach & Bottom Rail . . . . . . . . . . . . . . . . . . . . . . . . 11
STEP 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mount Tongue Assembly: . . . . . . . . . . . . . . . . . . . . 12
Safety Chain: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
STEP 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Diagonal Channels . . . . . . . . . . . . . . . . . . . . . . . . . 13
STEP 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Top Rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Slow Moving Vehicle Sign (SMV) . . . . . . . . . . . . . . 14
Speed Identification Symbol (SIS) . . . . . . . . . . . . . 14
STEP 5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Ratchet Strap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Header Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Accessories � � � � � � � � � � � � � � � � � � � � � � � � � � 16
Tongue Spring Balancer Kits Assembly . . . . . . .16
Tongue Spring Balancer - Wagon Models . . . . . . . . 16
LK Series Road Signal Kit . . . . . . . . . . . . . . . . .17
Rear: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Front: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Reach Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHCLPOP Universal Pad kit . . . . . . . . . . . . . . .18
Universal Pad kit . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
CHC Replacement . . . . . . . . . . . . . . . . . . . . . . . . . 18
HBAFK Honey Bee AirFLEX
®
Pad Adapter Kit . .19
Whats Included: . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Honey Bee AirFLEX
®
Adapter . . . . . . . . . . . . . . . . . 19
!
CAUTION
Prepare
Read and understand ALL safety and
operating instructions in the owner
manual, read and understand ALL
safety labels located on the machine.
SL00004
Alignment is set at the factory with proper toe-in settings on the front
steering axles. Check alignment as outlined below.
To check toe-in:
• Position the tongue parallel to the reach tubes
• Run a string or straight edge from front to back along the outside
of the front and rear wheels, check both sides.
• The front wheel should toe-in approximately 0.06 - 0.32 cm (1/16” -
⅛”) from back to front of the wheel.
To verify that toe-in,is correct:
• Measure across the front of the wheels, - dimension A
• Then across the back of the wheels, - dimension B.
• Dimension A measurement should be approximately 0.32 -
0.64cm (⅛” -¼”) less.
If adjustment is required, loosen the tie rod end jam nuts, then:
• Adjust as required by turning the two tie rods.
• Adjustments should be made by qualified personnel only.
0.6cm - 0.32cm
1/16” - 1/8”
0.16cm - 0.32cm
1/16” - 1/8”
Dimension A
Dimension B
Tie Rods
Alignment
Reference Information
Front axle