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Horizon Fitness Perfect Binder BQ-260, Manual

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Horizon Fitness Perfect Binder BQ-260 Manual Download Page 47

41

5. Operation Procedure

5-1

 Followings are process of pad binding

(with milling).

1) Stock is clamped with clamper and

transported to milling unit and milled off
spine.

2) Stock is transported to home position and

clamper is automatically opened on level
plate to rejog stock.

3) Stock is applied glue on melt tank unit.

4) Stock is stopped over nipping unit for

several seconds to dry glue.

5) Stock is transported to home position

through over lowered melt tank unit.

6) Stock is released from clamper.

  5-2

 Followings are process of pad binding

(without cover)

1) Stock is clamped with clamper and

transported to melt tank unit.

2) Stock is applied glue on melt tank unit.

3) Stock is stopped over nipping unit for

several seconds to dry glue.

4) Stock is transported to home position

through over lowered melt tank unit.

5) Stock is released from clamper.

5-2 Pad Binding

Summary of Contents for Perfect Binder BQ-260

Page 1: ...tial damages result ing from improper or inadequate maintenance by customer unauthorized modification or misuse operation outside of the environmental specifications for the product Horizon Internatio...

Page 2: ...l injury will result Horizon International Inc cannot anticipate every possible situation that might involve a potential hazard The instruction in this manual and warning labels on the machine are the...

Page 3: ...lling Place 10 2 1 2 Installing BQ 260 10 2 1 3 Releasing Transport Lock Nut 11 2 1 4 Connecting Power Cord 12 3 Before Starting Operation 3 1 Safety Device Function Check 13 3 1 1 Stop Button 13 3 1...

Page 4: ...djustment 43 6 1 2 Cover Position Register Block Installation 45 6 1 3 Small Cover Stopper Installation 46 6 1 4 Shooter Attachment 47 6 2 To Increase Glue Film Thickness 48 6 2 1 Spacer Plate Attachm...

Page 5: ...9 1 3 Descriptions and Functions of Operation Panel 69 9 1 4 Tools and Accessories 70 9 2 Set Up and Operation 71 9 2 1 Cover Piling 71 9 2 2 Open Close of Sucker Valve 72 9 2 3 Cover Feeder Position...

Page 6: ...VI This page is intentionally left blank...

Page 7: ...1 1 Machine Parts Descriptions 1 Machine Parts Descriptions 1 1 General View of BQ 260 2 1 2 Control Panel 3 1 3 Operation Panel 5 1 4 Accessories and Tools 6 1 5 Accessory Tools 7...

Page 8: ...1 Machine Parts Descriptions 1 1 General View of BQ 260 Nipping Unit Control Panel Milling Unit Melt Tank Unit Vertical Stacking Section Cover Feeding Unit Option Level Plate Safety Cover Clamper Uni...

Page 9: ...hree different modes With milling binding mode Signature binding mode and Pad binding mode can be selected 7 Trouble Monitor Please refer to next page 8 Milling Mode Select Switch Used to select milli...

Page 10: ...ments with milling binding mode and signature bind ing mode In with milling binding mode nipper plate raises at first and then front and back nipper jaws nip stock So this binding mode is suitable for...

Page 11: ...of binding When reset button is set at far side number in counter can not be reset 2 Level Plate Button Used to open and reset level plate manually when level plate switch is set at manual operation m...

Page 12: ...10 5 kg 12 Mount Base with Leveling Bolt 3 sets 13 Chute for small book 1 pc 6 Drain for Glue Replacement 1 pc 7 Dust Bag 1 pc 8 Milling Cutter 1 pc 9 Grease 1 pc Large 1 pc Normal 1pc 4 Clamper Suppo...

Page 13: ...ner 13 17 mm 1 pc 4 Box Wrench 30 mm 1 pc 5 Special Wrench 1 pc 1 Screw Driver 1 pc 2 Spanner 30 mm 1 pc 6 Allen Wrench 2 5 3 4 5 6 mm 1 pc of each 7 Roughening Cutter Height Gauge 1 pc Check all tool...

Page 14: ...8 1 Machine Parts Descriptions This page is intentionally left blank...

Page 15: ...9 2 Installation Instructions 2 Installation Instructions 2 1 Installation Instructions 10...

Page 16: ...k nuts on 3 leveling bolts Mount Leveling Bolt 120 mm This section shows condition of installing place for BQ 260 WARNING Weights of BQ 260 is about 500 kg Pay attention enough to transportation BQ 26...

Page 17: ...main power or breaker in your shop 4 Attach power cord to 3 phase power source Main Switch Blue Brown 3 Phase Black Height Adjust Bolt Melt Tank lock nut is installed to prevent melt tank moving up an...

Page 18: ...tter watch ing the rotating milling cutter from above Check the rotating direction of the milling cutter The milling cutter should rotate counter clockwise 12 If the milling cutter rotates clockwise s...

Page 19: ...13 3 Before Starting Operation 3 Before Starting Operation 3 1 Safety Device Function Check 14 3 2 Every Day Check Up 18...

Page 20: ...ile clamper is moving Moving clamper can cause severe personal injury 1 Pull up stop button LED on monitor for stop button turns off 2 Set nipping mode select switch to center position to select pad b...

Page 21: ...top in a moment even if stop button is depressed turn off main power and call your local dealer 5 Move clamper to home position Pull up stop button Depress start button to move clamper to its original...

Page 22: ...nitor for stop button turns off 2 Set nipping mode select switch to center position to select pad binding mode Pad binding lamp on control panel turns on to indicate that pad binding is selected 3 Sel...

Page 23: ...ty cover is opened turn off main power and call your local dealer 5 Move clamper to home position Close safety cover Depress start button to move clamper to its original position Clamper will stop ove...

Page 24: ...e than Red Line on melt tank glue level scale NOTE Check glue level when glue is melted 1 When glue lower limit mark in melt tank appears glue level is not enough for bind ing NOTE See 7 1 Glue Supply...

Page 25: ...to nipper plate and nipper jaws NOTE See 7 2 1 Nipping Plate and Nipper Jaw Clean Up Page 55 when you clean nipper unit 3 2 Every Day Check Up 3 2 3 Nipper Unit Check Nipper Plate Nipper Plate Dust Ba...

Page 26: ...20 3 Before Starting Operation This page is intentionally left blank...

Page 27: ...60 4 Set Up BQ 260 4 1 Nipper Unit Set Up 21 4 2 Clamper Unit Set Up 26 4 3 Milling Unit Set Up 27 4 4 Vertical Stacker Unit Set Up 29 4 5 Melt Tank Unit Set Up 30 4 6 Operation Switches Set Up 32 4 7...

Page 28: ...nk is heated up around 200 C High tem perature can cause severe skin burn 1 Select either with milling or without milling binding mode by nipping mode select switch Near Side for signature binding Far...

Page 29: ...be used for setting up clamper 10 Slightly turn nipping width adjusting knob counterclockwise to release the stock Nipping width adjusting knob must be turned back clockwise to secure the adjusted wid...

Page 30: ...t is at lower position 3 Hold handles on safety cover with both hands and open safety cover 4 Prepare one cover sheet and mark center point inside both edges of cover sheet 5 Loosen two fix knobs for...

Page 31: ...is adjusted 9 Slide movable cover guide against cover to fix cover position And then fasten fix knobs for movable cover guide NOTE Clearance between cover and movable cover guide must be less than 0...

Page 32: ...rmly 6 Close safety cover NOTE Attach book guide Accessory on safety cover when longer stock is placed Thinner book binding on clamper Thicker book binding on safety cover Select guide large or small...

Page 33: ...ck thickness 4 Place stock in stock thickness caliper NOTE Use stock which will be bound 5 Hold holder on stock thickness caliper and push it to stock so that caliper guides hold stock 6 Fasten two lo...

Page 34: ...ointer Bar Fix Screw Scale Milling Depth Adjusting Bolt Safety Cover Stop Button 1 Depress stop button 2 Open safety cover 3 Loosen lock screw on milling depth adjusting bolt with allen wrench 6 mm 4...

Page 35: ...29 4 Set Up BQ 260 This section shows how to adjust vertical stacker 1 Push stopper on vertical stacker unit fully inside 4 4 Vertical Stacker Unit Set Up Stopper...

Page 36: ...5 Melt Tank Unit Set Up Necessary Tool Allen Wrench 5 mm Melt Tank Cover WARNING Depress stop button before adjusting melt tank Ware gloves on your hands when you set up melt tank unit Melt tank is h...

Page 37: ...ure adjust knob to select glue temperature NOTE Unit for temperature used on glue tempera ture indicator is centigrade degree Standard temperature for glue is 180 degrees Glue applied on book spine wi...

Page 38: ...de Without milling binding Signature binding Center Pad binding without cover 2 Set nipping time Turn nipping time control knob and nipping delay time control knob fully counterclockwise 3 Select cove...

Page 39: ...monitor is off NOTE When cover is not fed properly on nipping unit and LED for cover on monitor is on set up cover so that cover edge touches to stop per 3 True up stock and insert stock into clamper...

Page 40: ...start button Confirm that lamp on start button is on and then depress start button Clamper will start for binding and returns to its home position start position after binding 6 Confirm that book is e...

Page 41: ...will turn off and milling cutter start rotating Blower pump will start at same time and dust bag swells with air 3 2 When without milling mode is selected lamp in milling start button will not be on 4...

Page 42: ...36 4 Set Up BQ 260 This page is intentionally left blank...

Page 43: ...37 5 Operation Procedure 5 Operation Procedure 5 1 With Cover Binding Operation 38 5 2 Pad Binding 39...

Page 44: ...start button is not necessary to depress 3 True up stock and insert stock into clamper Left side of stock must touch register shaft in clamper NOTE Left side of stock must be register side Spine of s...

Page 45: ...er lowered melt tank unit Cover for next binding is fed on nipping unit at same time 6 Stock is released from clamper and falls into vertical stacker unit 5 2 Followings are process of binding with ou...

Page 46: ...ss mill ing start button 3 True up stock and insert stock into clamper Left side of stock must touch register shaft in clamper NOTE Left side of stock must be register side Spine of stock must face do...

Page 47: ...stopped over nipping unit for several seconds to dry glue 5 Stock is transported to home position through over lowered melt tank unit 6 Stock is released from clamper 5 2 Followings are process of pad...

Page 48: ...42 5 Operation Procedure This page is intentionally left blank...

Page 49: ...43 6 Special Binding Method 6 Special Binding Method 6 1 Small Size Binding 44 6 2 To Increase Glue Film Thickness 48 6 3 To Adjust Finish Condition of Spine 52...

Page 50: ...t fall removed register bar while it is removed 3 Fix register shaft with special wrench on position indicated in drawing 6 1 Small Size Binding 6 1 1 Register Shaft Position Adjustment Clamper Specia...

Page 51: ...x cover position register blocks so that it is parallel with nipper jaw edge Fix cover position register blocks so that screw comes at center of groove The blocks can be slid right and left within 10...

Page 52: ...s if cover sheet is always placed Confirm whether cover is fed properly on nipper unit before you start binding Cover must be fed manually when small cover stopper is mounted on cover stopper 6 Close...

Page 53: ...ut stopper on vertical stacker unit fully to near side 3 Hung shooter on holes on stacker 4 Keep stopper at the near side position Stop Button Stopper This section shows how to install shooter when sp...

Page 54: ...TE Depress level plate control button when lamp on start button does not turn on 6 2 To Increase Glue Film Thickness 6 2 1 Spacer Plate Attachment Stop Button Start Button LED for Stop Button Milling...

Page 55: ...button when clamper reaches to nipping section 8 Confirm level plate is clean NOTE If it is not clean see 7 2 2 Level Plate Clean Up Page 56 and clean level plate 9 Loosen three screws on level plate...

Page 56: ...button on monitor turns off 12 Depress start button to move clamper its original position 13 Depress level plate button once to reset level plate Start lamp will turn on to indicate level plate is re...

Page 57: ...ckwise to insert it under stopper Confirm spacer is inserted under stopper completely and then fasten fix screw with screw driver 6 Loosen melt tank up down screw with Allen wrench 7 Close melt tank c...

Page 58: ...unit to the front side to provide access space under nipping unit 2 Turn adjust bar to the required direction with spanner 17 cm 3 Make sure of the finish condition by test binding After that set cove...

Page 59: ...53 7 After Binding Finish 7 After Binding Finish 7 1 Glue Supply 53 7 2 Clean Up While Power On 55 7 3 Clean Up after Power Off 58 7 4 Clean Up after Power Off 59...

Page 60: ...igh temperature can cause severe skin burn Depress emergency stop switch before supplying glue Melt Tank Cover Melt Tank Glue Supply Area 1 Open malt tank cover 2 Place glue on supply area in melt tan...

Page 61: ...close safety cover and de press nipping unit up down button once to lower nipping unit When nipping unit is at lower position five screws on nipping unit appear 4 Wipe off dust such as glue or paper d...

Page 62: ...dly touch melt tank which is heated up to around 200 degrees High temperature can cause severe skin burn Necessary Tool Cloth 1 Pull up stop button 2 Select pad binding mode Set nipping mode select sw...

Page 63: ...en if stop button is depressed for about 30 seconds 4 Clean level plate with cloth 5 Pull up stop button 6 Depress start button to return clamper to home position 7 Depress level plate control button...

Page 64: ...from dust bag 2 Knot strings of dust bag on exhaust duct on BQ 260 7 3 Clean Up after Power Off 7 3 1 Dust Bag Clean Up Dust Bag Strings Stacker Exhaust Duct Stacker must be cleaned after power off 1...

Page 65: ...pen safety cover 2 Hold holder on front milling guide and pull front milling guide fully to near side 3 Clean paper dust on milling unit surface with vacuum cleaner 4 Close safety cover WARNING Do not...

Page 66: ...ental touch on warm melt tank unit 1 Open safety cover 2 Clean gluing length sensor with soft cloth or brush 3 Close safety cover after cleaning Glue Length Sensor Cover Stopper Cover Stopper Sensor C...

Page 67: ...61 8 maintenance 8 Maintenance 8 1 Once A Month 62 8 2 As Required 63...

Page 68: ...ed parts of melt tank unit with a supplied melt tank chain oil This section shows required maintenance once in a month Lubrication Points 8 1 2 Greasing on Clamper Rail 1 Wipe off all dust on clamper...

Page 69: ...personal injury Necessary Tools Double ended Spanner 13 mm Allen Wrench 4 mm Thick Cloth 1 Turn off main power 2 Access to milling cutter Open safety cover Remove spring on white cutter guard from hoo...

Page 70: ...lling cutter Ware gloves on your hands when roughening cutter is replaced Cutter will cause severe personal injury Necessary Tools Allen Wrench 5 mm Thick Cloth 1 Turn off main power 2 Access to rough...

Page 71: ...ning cutter is reversible parts 7 Install new or reversed roughening cutter Push down roughening cutter with thick cloth and fix lock screw Place roughening cutter height gauge over roughening cutter...

Page 72: ...s 200 C It can cause sever skin barn NOTE Glue can only be drained when it is melted 1 Melt glue Turn on main power and wait until LED for melt tank on monitor turns off 2 Attach glue drain Remove mel...

Page 73: ...llation of Suction Cover Feeder CF 260 9 Installation of Suction Cover Feeder CF 260 Optional Equipment 9 1 Before You Begin 68 9 2 Set Up and Operation 71 9 3 Trouble Shooting 76 9 4 Installation of...

Page 74: ...el Front Guide Back Guide Side Guide Table Height Adjusting Knob Skew Adjusting Knob Power Switch Model Name CF 260 Maximum Cover Size 500 380 mm 19 7 x 15 Minimum Cover Size 260 180 mm 10 2 x 7 1 Cov...

Page 75: ...ion after one cycle Table Down Button This button is used to lower table and to stop raising table Table Up Button This button is used to raise table and to stop lowering table Sucker Bar Inching Butt...

Page 76: ...gin 9 1 4 Tools and Accessories Support Plate S A933418 00 1 pc Sucker Close Open Tool 1 pc 4010658 00 Adapter A303401 00 1 pc Back Guide M032433 00 1 pc Cover M032435 00 1 pc Sucker M014852 02 14 pcs...

Page 77: ...ers before piling Wavy or curled cover will cause inferior feeding such as misfeed Do not pile covers more than 10 cm 4 Place back guide at right corner of cover on table 5 Press table up button Table...

Page 78: ...feeder set up according to cover size 1 Set up nipper referring to 4 1 Nipper Unit Set Up page 22 2 Make sure that nipper is at lower posi tion 3 Place one cover on nipper 4 Turn table forward backwa...

Page 79: ...cleaner 1 Loosen fix screws on feed support roller cleaners and cover feeding supporter 2 Place support roller cleaner so that pad is placed on roller and the other end is placed under fix screw And...

Page 80: ...djustment knob 4 Try feeding covers a few times When covers are fed smoothly leave only one cover on nipper and start binding 9 2 7 Cover Piling This procedure shows the cover piling during your bindi...

Page 81: ...Power Switch Table Turn power switch off after finishing binding 1 Press table down button Table lowers and stops at lowest position 2 Remove cover from table 3 Turn power switch off 9 2 Set Up and O...

Page 82: ...2 2 Open Close of Sucker Valve page 72 Countermeasure 2 Move suction air adjusting ring to the right and close valve slit Cause 2 Sheet separator is coming out too much Countermeasure 1 Adjust sheet s...

Page 83: ...cover Countermeasure 1 Adjust sheet separator adjusting lever so that sheet separator come out more to cover side Cause 3 Table height is too high Countermeasure 1 Lower table by turning table height...

Page 84: ...260 5 Remove front cover WARNING When removing front cover do not insert your hands or fingers into inside of machine Moving parts may cause severe personal injury 6 Connect power cord with 3 phase el...

Page 85: ...79 10 Installation of Friction Cover Feeder CF 220 10 Installation of Friction Cover Feeder CF 220 Optional Equipment 10 1 CF 220 Accessories 80 10 2 Set Up 81 10 3 Installation of CF 220 88...

Page 86: ...80 10 Installation of Friction Cover Feeder CF 220 10 1 CF 220 Accessories Feed Cover 1 pc Cover Feed Roller 2 pcs Feed Roller Cleaner 2 sets Cover Feeding Supporter 1pc Support Bar 1 pc...

Page 87: ...aw Support plate must project over 20 mm from front nipper jaw NOTE Support plate is used as a bridge between cover feeder unit and nipper unit Lock Knobs Cover Feeder Handle Cover Stock Support Plate...

Page 88: ...r unit so that far side edge touches cover stopper 8 Turn cover feeder handle to provide 2 to 3 mm distance between cover edge and feed support roller 9 Fasten lock knobs for cover feeder unit firmly...

Page 89: ...er table so that left edge of cover slightly touch cover guide NOTE Register side of cover must be placed left side when cover stock is placed on feeder table 14 Slide right cover guide to left to tou...

Page 90: ...clip 3 Place cover on nipper unit so that far side edge touches cover stopper 4 Place support plate on nipper unit so that edge of support plate is positioned 10 mm inside of cover 10 2 Set Up 10 2 2...

Page 91: ...er Feeder CF 220 5 Turn cover feeder handle to adjust clearance between cover edge and transport roller 2 to 3 mm 6 Fasten lock knobs for cover feeder unit 10 2 Set Up Lock Knobs Cover Stock 2 to 3 mm...

Page 92: ...roller cleaner 1 Loosen fix screws on feed support roller cleaners and cover feeding supporter 2 Place support roller cleaner so that pad is placed on roller and the other end is placed under fix scr...

Page 93: ...uches cover stopper and feed rollers or two support rollers slightly touch cover edge NOTE When support rollers transport rollers and cover make noise or support rollers transport rollers push cover o...

Page 94: ...at cover feeder table is hung on four screws Install upper left screw and tighten all five screws firmly 3 Connect cover feeder cable Connect cover feeder cable to BQ 260 power control box 4 Fix side...

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