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Contents

Figures

Series 8 I/O User's Guide

R500

Honeywell

April 2017

Figures

Figure 1 Series 8 I/O and C300 topology ....................................................................... 28

Figure 2 Series 8 I/O library ........................................................................................... 33

Figure 3 Execution State ................................................................................................ 35

Figure 4 Point Execution State ....................................................................................... 35

Figure 5 Series 8 board connections ............................................................................. 40

Figure 6 Series 8 cabling ............................................................................................... 42

Figure 7 IOLINK’s terminal on the header board for power testing ............................... 47

Figure 8 Series 8 HART/non-HART Analog Input 6 inch, non-redundant IOTA ............ 52

Figure 9 Non-redundant Analog Input 9 inch, standard 2-wire transmitter wiring ......... 55

Figure 10 Series 8 HART/non-HART Analog Input 12 inch, redundant IOTA ............... 58

Figure 11 Non-redundant Analog Input 9 inch, standard 2-wire transmitter wiring ....... 60

Figure 12 Non-redundant Analog Input 9 inch, self-powered 2-wire transmitter wiring . 60

Figure 13 Series 8 differential non-redundant Analog Input 9 inch, jumper configuration65

Figure 14 Series 8 differential redundant Analog Input 12 inch, jumper configuration .. 66

Figure 15 Series 8 differential Analog Input 9 inch, non-redundant IOTA ..................... 67

Figure 16 Series 8 differential Analog Input 12 inch, redundant IOTA .......................... 74

Figure 17 Series 8 Analog Output 6 inch, non-redundant IOTA .................................... 75

Figure 18 Series 8 Analog Output 6 inch, non-redundant IOTA and field wiring connection

................................................................................................................................ 77

Figure 19 Series 8 Analog Output 12 inch, redundant IOTA ......................................... 78

Figure 20 Series 8 TC/RTD 6 inch, non-redundant IOTA .............................................. 82

Figure 21 Series 8 TC/RTD IOTA and field wiring connections ..................................... 83

Figure 22 Series 8 24V Digital Input 9 inch, non-redundant IOTA ................................. 86

Figure 23 Series 8 24V Digital Input 9 inch, non-redundant IOTA and field wiring

connection ............................................................................................................... 90

Figure 24 Series 8 24V Digital Input 12 inch, redundant IOTA ...................................... 91

Figure 25 Series 8 24V Digital Output 9 inch, non-redundant IOTA .............................. 94

Figure 26 Series 8 24V Digital Output 9 inch, non-redundant IOTA and field wiring

connections ............................................................................................................. 98

Figure 27 Series 8 24V Digital Output 12 inch, redundant IOTA ................................... 99

Figure 28 Series 8 AC Digital Output (Source) Relay Extension Board ...................... 100

Figure 29 Series 8 AC Digital Output (Source) Relay Extension Board and field wiring

connections ........................................................................................................... 103

Figure 30 Defining redundancy from the Main tab ....................................................... 108

Figure 31 Main tab ....................................................................................................... 111

Figure 32 Status Data tab ............................................................................................ 115

Figure 33 Maintenance tab .......................................................................................... 117

Figure 34 Box Soft Failures tab .................................................................................... 119

Figure 35 Channel Soft Failures tab ............................................................................ 121

Figure 36 Server History tab ........................................................................................ 123

Summary of Contents for Series 8 I/O

Page 1: ...Honeywell Process Solutions Series 8 I O User s Guide EXDOC X110 en 500A R500 April 2017 Release 500 Honeywell ...

Page 2: ... express warranties except as may be stated in its written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell PlantScape Experion LX and TotalPlant are registered trademark of Honeywell International Inc Other brand or prod...

Page 3: ...cation Date Series 8 I O User s Guide EXDOC X110 en 500A 500 April 2017 Intended audience This guide is intended for the following users Persons responsible for system planning initial hardware installation and control strategy configuration Operators who help to maintain control system operations on a day by day basis Service persons responsible for routine maintenance of control hardware and who...

Page 4: ...he installation operation and troubleshooting of Series 8 and C300 Controllers in an Experion LX system Fault Tolerant Ethernet Overview and Implementation Guide Provides basic installation instructions and configuration requirements for a Fault Tolerant Ethernet FTE network and its components Terms and acronyms The following table summarizes the terms and type representation conventions used in t...

Page 5: ...sumes cursor is positioned on object or selection Right click the AND function block F1 Keys to be pressed are shown in angle brackets Press F1 to view the online Help Alt F4 Keys to be pressed together are shown with a plus sign Press Alt F4 to close the window File New Shows menu selection as menu name followed by menu selection Click File New to start new drawing D setup exe Data to be keyed in...

Page 6: ...eywell April 2017 Support and Other Contacts For support contact your local Honeywell Process Solutions Customer Contact Center CCC To find your local CCC visit the website https www honeywellprocess com en US contact us customer support contacts Pages default aspx ...

Page 7: ... being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in ...

Page 8: ... for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis...

Page 9: ...n module 32 What is Pulse Accumulation Digital Input Pulse Accumulation module 32 Features of Digital Input Pulse Accumulation 32 Limitations of Digital Input Pulse Accumulation 32 2 6 Supported Series 8 I O options 32 Available Series 8 I O options 32 Inspecting the Series 8 I O library 33 Inspecting IOM function blocks 33 Inspecting channel function blocks 34 Defining module containment 34 2 7 I...

Page 10: ... SERIES 8 IOTA PINOUTS 51 4 1 HART Non HART Analog Input IOTA Models 8X TAIXA1 8X TAIXB1 51 Analog Input wiring 54 4 2 Differential Analog input IOTA Models 8X TAIDA1 and 8X TAIDB1 59 Compatible IOTA models for differential analog input and output channels 59 Analog Input wiring 59 4 3 Analog Output IOTA Models 8X TAOXA1 8X TAOXB1 74 HART Non HART Analog Output IOTA Models 8X TAOXA1 8X TAOXB1 79 4...

Page 11: ...8 Configuring modules Box Soft Failures tab 118 5 10 Configuring Channel Soft Failures tab IOM block 120 Configuring modules Channel Soft Failures tab 120 5 11 Configuring Server History tab IOM block 122 Configuring modules Server History tab 122 5 12 Configuring Server Displays tab IOM block 125 Configuring modules Server Displays tab 125 5 13 Configuring Control Confirmation tab IOM block 129 C...

Page 12: ...NFIGURATION 157 6 1 Adding an IOM to Project 157 Using the File menu method 157 Using the drag and drop method 159 6 2 Assigning an IOM to an IOLINK in the Project tab 159 Using the Assignment dialog box 159 6 3 Adding an IOC block to a Control Module 161 Using the Project tab drag and drop 161 Using the Library tab drag and drop 163 6 4 Assigning an IOC block to an IOM 166 IOC block assignment 16...

Page 13: ...equest Flag 198 Determining Modes 198 Determining Output Verification 198 Determining Over current protection 199 6 11 Defining DIGITAL INPUT PULSE ACCUMULATION Channel Blocks 199 Overview 199 Determining the Digital Input channel properties or DIGITAL INPUT PULSE ACCUMULATION channel properties 200 PV Source Selection 201 6 12 Electronic Short Circuit Protection Digital Output 24VDConly 201 Non r...

Page 14: ...ling point type selection in Digital Input Pulse Accumulation channel 224 7 12 Enabling the configuration in Digital Input Pulse Accumulation channel 225 8 SERIES 8 I O LOADING 227 8 1 Loading Series 8 I O components 227 Load order guidelines 227 8 2 Loading an IOLINK 228 IOLINK Load with Contents 228 8 3 Loading the IOM block the first time 228 Loading the IOM block present on the IOLINK 228 Load...

Page 15: ...ule 247 FOE connection rules 248 LED indicators 249 9 4 Defining the Fiber Optic topology 249 FOE capacity 250 FOE capacity 250 Required hardware 250 FOE topologies 251 Fiber optic budget considerations 252 I O link extender cable selection 253 Allowable standard I O Link extender cable signal loss 254 10 SERIES 8 I O TROUBLESHOOTING 255 10 1 Initial checks 255 Checking Control Builder error code ...

Page 16: ...FAILURES 269 13 1 Reviewing IOM alarms generated by the C300 269 IOM alarms 269 HART alarms events 269 13 2 Reviewing IOM soft failures 270 IOM soft failures 270 01 STCOVRUN 270 06 FTAMISSG 271 07 EECKSMER 271 08 EECNTERR 271 09 EEFLAGER 271 21 INPTFAIL 272 23 OUTPUTFL 272 24 STCKLIM 272 26 DIAGCTFL 272 31 FTAMSMCH 273 32 VZERO FL 273 33 BADRJVAL 273 36 FTA1FAIL 274 37 FTA2FAIL 274 38 CALBABRT 274...

Page 17: ...HI 282 167 FTA3FAIL 282 168 FTA4FAIL 282 169 F3NOTCAL 283 170 F4NOTCAL 283 171 F3COMFL 283 172 F4COMFL 283 173 F3IDERR 283 174 F4IDERR 284 175 F3VREFFL 284 176 F4VREFFL 284 177 F3CALFL 285 178 F4CALFL 285 179 OPENWIRE 285 180 DOVRCRNT 285 181 FTAPOWFL 286 182 DPADIAFAIL 286 183 RDBKRGDIAGFL 286 184 WDTDIAGFAIL 286 185 RLYEXTBDMSSNG 287 186 REDHWFAIL 287 187 HARTCHANFAIL 287 13 3 Reviewing IOM hard...

Page 18: ...nch non redundant terminal block 1 76 Table 18 Analog Output 6 inch HART non HART Analog Output non redundant terminal block 1 79 Table 19 Digital Input 9 inch non redundant terminal block 1 87 Table 20 Digital Input 9 inch non redundant terminal block 2 88 Table 21 Digital Input 9 inch non redundant terminal block 3 89 Table 22 24V Digital Output 9 inch non redundant terminal block 1 95 Table 23 ...

Page 19: ...182 Table 50 Analog Input engineering unit conversions 184 Table 51 RTD lead wire characteristics 186 Table 52 Status Output settings 197 Table 53 Setting DOTYPE to ONPULSE or OFFPULSE 197 Table 54 Digital Output channel initialization 198 Table 55 Channel block icons 205 Table 56 IOLINK icons 207 Table 57 Block icons 208 Table 58 Channel icons 208 Table 59 I O LED descriptions 211 Table 60 Sequen...

Page 20: ... Analog Input 12 inch redundant IOTA 74 Figure 17 Series 8 Analog Output 6 inch non redundant IOTA 75 Figure 18 Series 8 Analog Output 6 inch non redundant IOTA and field wiring connection 77 Figure 19 Series 8 Analog Output 12 inch redundant IOTA 78 Figure 20 Series 8 TC RTD 6 inch non redundant IOTA 82 Figure 21 Series 8 TC RTD IOTA and field wiring connections 83 Figure 22 Series 8 24V Digital ...

Page 21: ...ithHART tabs 181 Figure 52 Analog Input conversion 183 Figure 53 Analog Output conversion 189 Figure 54 Determining fixed endpoint 190 Figure 55 Digital input conversion 192 Figure 56 Digital output conversion 194 Figure 57 Pulse Width Modulated Output 196 Figure 58 On Pulse and Off Pulse Output types 196 Figure 59 DIGITAL INPUT PULSE ACCUMULATION conversion 200 Figure 60 Series 8 I O LED indicato...

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Page 23: ...nctions so that I O sample rates are completely independent of I O quantity controller loading processing and alarming Allows more efficient use of advanced Control Processor capability and Provides for future I O expansion 1 2 What is I O Series 8 I O The Experion Series 8 I O modules are an expanding family of traditional and special function input output signal interface devices They support lo...

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Page 25: ...ion 2 Zone 2 mounting of the Controller and I O IO Module design tilted 18 degrees off center allows for efficient field wiring Combination of I O Module and Field terminations in the same area The I O Module is mounted on the IOTA which reduces cabinet space and eliminates items Redundancy is performed directly on the IOTA by simply adding a second IOM to the IOTA with the exception of the C300 c...

Page 26: ...ostics Optional redundancy Safe state FAILOPT behaviors Each channel can be configured to HOLD LAST VALUE or SHED to a SAFE VALUE Digital Input 24VDC Extensive self diagnostics IOM redundancy Input direct reverse Internal or external field power selections Galvanic isolation Low Latency High Speed Scanning mode Digital Input Sequence of Events DIGITAL INPUT SEQUENCE OF EVENTS Extensive self diagno...

Page 27: ...or pulse width modulated output Galvanic isolation Output read back checking to screw terminal TC RTD TC and RTD operation Remote cold junction capability 1 sec PV scanning with OTD protection Configurable OTD protection See below Temperature points can be added in 16 point increments Digital Input Pulse Accumulation module Extensive self diagnostics IOM redundancy Input direct reverse for Digital...

Page 28: ...eries 8 I O and C300 topology 28 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 1 Series 8 I O and C300 topology Examining the topology rules The following table provides the topology rules relating to the Series 8 I O environment ...

Page 29: ...ver recover and resume full view Initialization All Series 8 I O per C300 Can be initialized in 60 seconds 25 after cabinet level loss power loss 1 I O module Can be initialized in 10 seconds 25 after IOM level loss power loss Multiple I O Links 2 Design allows the use of multiple Series 8 I O Links in the same cabinet I O Link performance None I O Link networks perform at the current distance I O...

Page 30: ... is over the IOLINK TIP C300 IOLINK block parameter IOLINKTYPE is used to determine if the IOLINK supports Series 8 I O Table 4 Available I O modules IOM model names IOM block name Description of channels 8C PAIHA1 8U PAIHA1 ANALOG INPUT WITH HART Analog Input with HART Single Ended 16 8C PAIH54 8U PAIH54 ANALOG INPUT WITH HART Analog Input with HART Differential 16 8C PAINA1 8U PAINA1 ANALOG INPU...

Page 31: ...ported Series 8 I O modules The Series 8 I O model designations follow 8X YZZZNN format Where 8 is for the Series 8 Product Line The model number for every Series 8 product begins with an 8 designation for Series 8 X is U or C U Standard Assembly and C Corrosion Protected Assembly Y is either C P or T C Control Processor P I O Module T Termination Assembly ZZZ is a particular function or model NN ...

Page 32: ...s of Digital Input Pulse Accumulation The key features of Digital Input Pulse Accumulation modules are as follows Supports precise pulse counting for minimum pulse width of 300 microseconds or PV processing based on the selection Supports to reset the raw pulse count Supports I O redundancy Supports power supply redundancy For information about the Digital Input Pulse Accumulation module specifica...

Page 33: ...housed in the Series 8 I O library of Control Builder Figure 2 Series 8 I O library Inspecting IOM function blocks All IOM function blocks are associated with children of an IOLINK function block The Series 8 I O IOM function blocks are as follows ANALOG INPUT WITH HART Analog Input TC RTD Analog Output ANALOG OUTPUT WITH HARTAnalog Output with HART Digital Input 24VDC Digital Input Sequence of Ev...

Page 34: ...TC RTD AOCHANNEL Analog Output Analog Output With HART DICHANNEL Digital Input 24VDC Digital Input Sequence of Events DOCHANNEL Digital Output 24VDC Digital Input Pulse Accumulation_DI Digital Input Pulse Accumulation Defining module containment An individual channel within a Series 8 I O block is often abbreviated as an IOC block While an IOC block must be contained in a Control Module CM in Cont...

Page 35: ...2 Series 8 I O Planning and Design 2 7 I O Link performance specifications R500 Series 8 I O User s Guide 35 April 2017 Honeywell Figure 3 Execution State Figure 4 Point Execution State ...

Page 36: ... function block generates a 439 IOLINK Process Data collection Overrun alarm when an I O Link overrun occurs Reviewing Link Unit utilization The Link Unit utilization cycle rate varies depending on the type of block being used The following table defines the specifications for the various blocks Table 6 Link Unit utilization rates Block names Data processing Link Units per cycle time Cycle time Ev...

Page 37: ...ntaining Output Channel blocks Reducing the number of IOMs configured Split the IOMs across multiple IOLINKS Check for presence of an address Chattering alarm events TIP Link IDs are only detected on their corresponding modules Modules with Link ID 1 cannot detect Link ID 2 Modules with Link ID 2 cannot detect Link ID 1 Event collection Under normal conditions every IOM configured on the I O Link ...

Page 38: ...PVFL BADPVFL Digital Output xxx SO INITREQ OP Digital Input Pulse Accumulation PVFL BADPVFL AVRAW The number of Analog Input Digital Input and Digital Input Pulse Accumulation channel blocks contained within CMs or SCMs does not increase LU consumption The Digital Output channel blocks contained in CMs and SCMs does also not increase LU consumption for Back Calculation scanning but LU consumption ...

Page 39: ...nclosure and installed system shall be acceptable to the local authority having jurisdiction as defined in the NEC or authorized person as defined in the CEC ESD HAZARD Electrostatic discharge can damage integrated circuits or semiconductors if you touch connector pins or tracks on a printed wiring board Touch a grounded object to discharge static potential Wear an approved wrist strap grounding d...

Page 40: ... and IOM Number DIP switch There is a DIP switch on most of the IOTAs that is used to assign the I O link number and IOM number Each DIP switch has 8 jumpers for customer to use From left to right is 1 2 3 4 5 6 7 8 The user should use a pin to set the DIP switch and make sure that each jumper is on its position All of the default positions are OFF I O Link Number The I O Link Address is configure...

Page 41: ...nd must match the I O Link address jumper on the IOTA When changing address you must ensure that a The IOM is disconnected from the Link b Power cycled after the address change then c The IOM may be re connected back to the Link Cabling The following graphic is an example of possible configuration connections with regards to the Series 8 I O installation Your configuration may vary based on the mo...

Page 42: ...nect primary controller to secondary controller and then to I O 24V Red Connect to positive terminals of power supply A and power supply B GND Black Connect to negative terminals of power supply A and power supply B Figure 6 Series 8 cabling C300 C300 DI DI Header Board IOL1A IOL1B IOL2A IOL2B Other I O connectors Other I O connectors Redundancy cable Connect to yellow switch Connect to green swit...

Page 43: ...ations You can use a redundant IOTA to support a non redundant Series 8 IOM application Ensure to install the non redundant Series 8 IOM in the upper IOM location on the IOTA Ensure the enclosure is connected to a protective earth ground using 8 AWG solid copper wire Mounting the IOTA Step Action 1 Select desired mounting location on carrier and align mounting holes in IOTA with screw hole locatio...

Page 44: ...h 6 8X TPOXA1 6 inch 4 When mounting either the 9 or 12 inch IOTA board it is recommended to secure the three mounting screws on one side either left or right and then secure the other side NOTE Securing the four corner screws and the two middle screws may cause bowing of the board and impact the alignment of the IOTA board to the carrier holes and is not recommended 2 ...

Page 45: ...o be established IOTA is mounted on the carrier rack Power supply is installed All wiring and pre fabricated cables are available and labeled as applicable Ensure all power is turned off at the installation location You have the mounting hardware supplied with the components Mounting the module Step Action 1 Insert the module onto IOTA board ensuring that the circuit board mates properly with the ...

Page 46: ...ble Preferred location if IOTAs are NOT attached 5 pin 24V and 6 pin GND of the IOLINKA s and IOLINKB s terminal on the header board Testing for power at cable cap Refer to Caution in the Testing for power section Step Action 1 Insert the test probes at 5 pin 24V and 6 pin GND of the cable cap which connect to the IOLINKA s or IOLINKB s terminal on the header board with a cable 2 Then insert the c...

Page 47: ...d devices are through I O Termination Assemblies IOTAs IOTAs are sometimes connected to ancillary hardware that pre conditions the signal for use in Experion The following table defines the relationship between IOM type and the ancillary hardware To simplify system hardware selection and to minimize spare parts requirements IOMs can be used with various types of IOTAs The following table provides ...

Page 48: ...1 TC RTD non redundant ANALOG ONPUT HART 8X PAOHA1 8X TAOXA1 ANALOG ONPUT non redundant 8X TAOXB1 ANALOG ONPUT redundant ANALOG ONPUT 8X PAONA1 8X TAOXA1 ANALOG ONPUT Non redundant 8X TAOXB1 ANALOG ONPUT Redundant DIGITAL INPUT 24VDC 8X PDILA1 8X TDILA1 DIGITAL INPUT 24VDCV non redundant 8X TDILB1 DIGITAL INPUT 24VDCV redundant DIGITAL OUTPUT 24VDC 8X PDODA1 8X TDODA1 Digital Output 24V bussed non...

Page 49: ...Supply in the C300 Controller User s Guide for additional power system information 3 8 Fusing Series 8 IOTA boards Protecting the Series 8 I O components Series 8 I O modules are constructed to support normal field failures wiring errors and conditions such as a shorted wire All Series 8 IOTAs contain at least one fuse that provides protection for catastrophic errors in the IOTA IOM and other elem...

Page 50: ......

Page 51: ... non HART modules The Series 8 Analog Input IOTA board is represented by the following information and graphic To access the parts information for the module IOTA terminal plug in assembly and fuses associated with this board and module refer to Analog Input in the Recommended Spare Parts section Series 8 HART non HART Analog Input 6 inch non redundant IOTA is illustrated in the following figure ...

Page 52: ...R500 Honeywell April 2017 Figure 8 Series 8 HART non HART Analog Input 6 inch non redundant IOTA Note All I O field terminations accept up to 14 gauge stranded wire To properly wire your module to the Series 8 HART non HART Analog Input IOTA with terminal block 1 TB1 and terminal block 2 TB2 refer the following table ...

Page 53: ...nch non HART Analog Input non redundant terminal block 1 Terminal Block 1 TB1 Channel Return Screw Power Screw 24V Channel 1 2 1 Channel 2 4 3 Channel 3 6 5 Channel 4 8 7 Channel 5 10 9 Channel 6 12 11 Channel 7 14 13 Channel 8 16 15 Channel 9 18 17 Channel 10 20 19 Channel 11 22 21 Channel 12 24 23 Channel 13 26 25 Channel 14 28 27 Channel 15 30 29 Channel 16 32 31 ...

Page 54: ...1 13 15 17 19 21 23 25 27 29 31 TB1 pin 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 Analog Input wiring Field wiring and module protection Individual field wiring is protected by an internal protection circuit permitting the following Each signal can be shorted in the field with no damage to the module or board Other channels on the same IOM are not affected Two wire transmitter wiring The Analog ...

Page 55: ...e these channels have a dedicated Series 8 ground screw although it is possible to use channels 1 through 12 Following figure illustrates an example jumper configuration for channel 1 of non redundant 9 inch IOTA Figure 9 Non redundant Analog Input 9 inch standard 2 wire transmitter wiring Self powered 3 wire transmitter system ground It is recommended to use channels 13 through 16 since these cha...

Page 56: ...f the 16 channels No custom wiring required Self powered transmitter with loop power system ground Can use any of the 16 channels Custom wiring is required for channels 1 12 you must find a screw terminal at Series 8 ground for one leg of the transmitter Self powered 3 wire transmitter system ground Can use any of the 16 channels Custom wiring is required for channels 1 12 you must find a screw te...

Page 57: ...A Pinouts 4 1 HART Non HART Analog Input IOTA Models 8X TAIXA1 8X TAIXB1 R500 Series 8 I O User s Guide 57 April 2017 Honeywell The Series 8 Analog Input 12 inch redundant IOTA is illustrated in the following figure ...

Page 58: ...es 8 IOTA Pinouts 4 2 Differential Analog input IOTA Models 8X TAIDA1 and 8X TAIDB1 58 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 10 Series 8 HART non HART Analog Input 12 inch redundant IOTA ...

Page 59: ...IOTA models for differential analog input and output channels IOM model number IOM block name Description Compatible IOTA model number 8X PAIH52 ANALOG INPUT WITH HART Differential Single ended Analog Input It supports 16 channels and the following inputs 4 20mA 1 5V 0 5V 0 4 to 2 V 8X TAIDA1 non redundant 8X TAIDB1 redundant Analog Input wiring Standard and self powered two wire transmitter wirin...

Page 60: ...60 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 11 Non redundant Analog Input 9 inch standard 2 wire transmitter wiring Figure 12 Non redundant Analog Input 9 inch self powered 2 wire transmitter wiring Custom wiring Custom wiring scenarios are explained in the following table ...

Page 61: ...dundant 9 inch IOTA as illustrated in the following figure Configure the default jumper settings as single ended according to the Table 15 Series 8 differential Analog Input 9 inch and 12 inch IOTAs terminal block 2 Self powered transmitter with device grounded Self powered transmitter is connected across the TB1 2 and TB2 16 for the channel 1 of the non redundant 9 inch IOTA as illustrated in the...

Page 62: ...s connected across the TB1 1 and TB2 2 when the common terminal is terminated at TB2 16 Configure the default jumper settings as single ended according to the Table 15 Series 8 differential Analog Input 9 inch and 12 inch IOTAs terminal block 2 Voltage input System ground Voltage output transducer is connected across TB1 2 and TB2 16 as illustrated in the following figure To use voltage output tra...

Page 63: ...ote You must plan cautiously when you cut the JP1 to JP16 jumpers as they are non repairable That is once these jumpers are cut you cannot short these jumpers Voltage input Device ground Voltage output transducer is connected across TB1 2 and TB2 16 as illustrated in the following figure To use voltage output transducer disconnect the 250Ω spool resistor by cutting the jumper for example JP1 Confi...

Page 64: ...rs are cut you cannot short these jumpers Slidewire Series 8 does not support Slidewire Jumper configuration for differential configuration Jumper configuration for the non redundant differential Analog Input channel is illustrated in the following figure Each channel is associated with 250Ω range spool or dropping resistor for sources that deliver 4 20mA In addition one jumper and three jumper pi...

Page 65: ... Pinouts 4 2 Differential Analog input IOTA Models 8X TAIDA1 and 8X TAIDB1 R500 Series 8 I O User s Guide 65 April 2017 Honeywell Figure 13 Series 8 differential non redundant Analog Input 9 inch jumper configuration ...

Page 66: ...TA Pinouts 4 2 Differential Analog input IOTA Models 8X TAIDA1 and 8X TAIDB1 66 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 14 Series 8 differential redundant Analog Input 12 inch jumper configuration ...

Page 67: ...8X TAIDA1 and 8X TAIDB1 R500 Series 8 I O User s Guide 67 April 2017 Honeywell IOTA board and connections The Series 8 Analog Input 9 inch non redundant IOTA is illustrated in the following figure Figure 15 Series 8 differential Analog Input 9 inch non redundant IOTA ...

Page 68: ...ock 2 TB2 Table 14 Series 8 differential Analog Input 9 and 12 inch terminal block 1 Terminal Block 1 Channel Return screw Power screw Channel 1 2 1 Channel 2 4 3 Channel 3 6 5 Channel 4 8 7 Channel 5 10 9 Channel 6 12 11 Channel 7 14 13 Channel 8 16 15 Channel 9 18 17 Channel 10 20 19 Channel 11 22 21 Channel 12 24 23 Channel 13 26 25 Channel 14 28 27 Channel 15 30 29 Channel 16 32 31 Table 15 Se...

Page 69: ...228 J229 4 13 J224 J226 J225 J226 5 12 J245 J247 J246 J247 6 11 J242 J244 J243 J244 7 10 J239 J241 J240 J241 8 9 J236 J238 J237 J238 9 8 J204 J205 J203 J205 10 7 J207 J208 J206 J208 11 6 J210 J211 J209 J211 12 5 J213 J214 J212 J214 13 4 J222 J223 J221 J223 14 3 J219 J220 J218 J220 15 2 J216 J217 J215 J217 16 1 J249 J250 J248 J250 Terminal Block 2 8X TAIDB1 IOTA If TB2 screw is used Then the channe...

Page 70: ... 16 1 JP21 JP23 JP22 JP23 ATTENTION Three pin jumper designations are different for 9 inch and 12 inch IOTAs By default all channels available in these IOTAs are configured for differential mode If a shorting jumper is not present then that channel is configured in differential mode If you want to modify the configuration from differential mode to single ended mode shorten the pair of jumpers Jump...

Page 71: ...ell Channels Signal screw The jumper must be cut if the voltage transmitters 1 5V are connected to the channel For channel1 through16 non redundant 9 inch IOTA Contains the following A corresponding jumper Therefore the jumper for channel 1 is JP1 and so on The jumper must be cut if the voltage transmitters 1 5V are connected to the channel ...

Page 72: ...AIDA1 and 8X TAIDB1 72 Series 8 I O User s Guide R500 Honeywell April 2017 Channels Signal screw For channel1 through 16 redundant 12 inch IOTA Setting of three pin jumpers setting The Series 8 Analog Input 12 inch non redundant IOTA is illustrated in the following figure ...

Page 73: ...4 Series 8 IOTA Pinouts 4 2 Differential Analog input IOTA Models 8X TAIDA1 and 8X TAIDB1 R500 Series 8 I O User s Guide 73 April 2017 Honeywell ...

Page 74: ...based on the requested Analog Output by the Series 8 controller The output current including the HART modulated signal does not exceed 22 5 mA Each field wiring pair can be shorted together without damage to the module or IOTA Other channels in the same module s are not affected A 30 Vdc source can be continuously applied across the OUT to OUT terminals of the IOTA without damage to either module ...

Page 75: ...4 Series 8 IOTA Pinouts 4 3 Analog Output IOTA Models 8X TAOXA1 8X TAOXB1 R500 Series 8 I O User s Guide 75 April 2017 Honeywell Figure 17 Series 8 Analog Output 6 inch non redundant IOTA ...

Page 76: ...h terminal block 1 TB1 use the following table Table 17 Analog Output 6 inch non redundant terminal block 1 Channel Return screw OUT Signal screw OUT Channel 1 2 1 Channel 2 4 3 Channel 3 6 5 Channel 4 8 7 Channel 5 10 9 Channel 6 12 11 Channel 7 14 13 Channel 8 16 15 Channel 9 18 17 Channel 10 20 19 Channel 11 22 21 Channel 12 24 23 Channel 13 26 25 Channel 14 28 27 Channel 15 30 29 Channel 16 32...

Page 77: ...500 Series 8 I O User s Guide 77 April 2017 Honeywell Series 8 Analog Output 6 inch non redundant IOTA and field wiring connection Shield Field Devices and Wiring Analog Output IOTA AO IOMs Figure 18 Series 8 Analog Output 6 inch non redundant IOTA and field wiring connection ...

Page 78: ... Output IOTA Models 8X TAOXA1 8X TAOXB1 78 Series 8 I O User s Guide R500 Honeywell April 2017 Series 8 Analog Output 12 inch redundant IOTA is illustrated in the following figure Figure 19 Series 8 Analog Output 12 inch redundant IOTA ...

Page 79: ...put 6 inch non redundant IOTA is illustrated Figure 17 The Series 8 Analog Output 12 inch redundant IOTA is illustrated in Figure 19 To properly wire your module to the Series 8 HART non HART Analog Output IOTA with terminal block 1 TB1 and terminal block 2 TB2 use the following table Table 18 Analog Output 6 inch HART non HART Analog Output non redundant terminal block 1 Terminal Block 1 TB1 Chan...

Page 80: ...gh upper side of 32 pin connector 16 channels negative output terminals must be connected through lower side of 32 pin connector The field wiring connection for Series HART 8 non HART Analog Input 6 inch non redundant IOTA is identical to the Series 8 Analog Input 6 inch non redundant IOTA For more information about the field wiring refer to IOTA board and connections 4 4 TC RTD IOTA Models 8X TAI...

Page 81: ... Recommended Spare Parts section Field wiring and module protection The following apply to fusing for TC RTD Fuse Functionality Description F1 Power to module electronics FUSE 1 Amp 125V Quick Blo 5x20mm Fuses 1 The primary purpose of the main electronics fuse F1 is to protect the module electronics IOTA board and connections Series 8 TC RTD 9 inch non redundant IOTA is illustrated in the followin...

Page 82: ...Series 8 I O User s Guide R500 Honeywell April 2017 Figure 20 Series 8 TC RTD 6 inch non redundant IOTA To properly wire your module to the Series 8 TC RTD IOTA board with thermocouple TC and resistance temperature detector RTD use the following figure and table ...

Page 83: ...IOTA Pinouts 4 4 TC RTD IOTA Models 8X TAIMA1 R500 Series 8 I O User s Guide 83 April 2017 Honeywell Figure 21 Series 8 TC RTD IOTA and field wiring connections TC TC Channel X Shield_Chassis_ground RTD1 RTD2 RTD3 ...

Page 84: ...4 Series 8 IOTA Pinouts 4 4 TC RTD IOTA Models 8X TAIMA1 84 Series 8 I O User s Guide R500 Honeywell April 2017 ...

Page 85: ...s board and module refer to Digital Input 24V in the Recommended Spare Parts section Field wiring and module protection Field wiring is protected by an internal protection circuit which ensures the following Allows for internal or external Digital Input sense power field selectable using jumper block TB3 Allows each signal to be shorted in the field with no damage to the module or board Other chan...

Page 86: ...4 Series 8 IOTA Pinouts 4 5 Digital Input 24V IOTA Models 8X TDILA1 8X TDILB1 86 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 22 Series 8 24V Digital Input 9 inch non redundant IOTA ...

Page 87: ... blocks 1 TB1 2 TB2 and 3 TB3 use the following table Table 19 Digital Input 9 inch non redundant terminal block 1 Terminal block 1 Channel Return screw Power screw Channel 1 2 1 Channel 2 4 3 Channel 3 6 5 Channel 4 8 7 Channel 5 10 9 Channel 6 12 11 Channel 7 14 13 Channel 8 16 15 Channel 9 18 17 Channel 10 20 19 Channel 11 22 21 Channel 12 24 23 Channel 13 26 25 Channel 14 28 27 Channel 15 30 2...

Page 88: ...put 9 inch non redundant terminal block 2 Terminal block 2 Channel Return screw Power screw Channel 17 2 1 Channel 18 4 3 Channel 19 6 5 Channel 20 8 7 Channel 21 10 9 Channel 22 12 11 Channel 23 14 13 Channel 24 16 15 Channel 25 18 17 Channel 26 20 19 Channel 27 22 21 Channel 28 24 23 Channel 29 26 25 Channel 30 28 27 Channel 31 30 29 Channel 32 32 31 ...

Page 89: ...l block 3 Internal Used with Series 8 24v power system Screw 1 internal 24V Screw 2 internal return Screw 3 external 24V Screw 4 external return External Used with customer s 24v power supply Screw 1 internal 24V Screw 2 internal return Screw 3 external 24V Screw 4 external return Series 8 24V Digital Input 9 inch non redundant IOTA and field wiring connection are illustrated in the following figu...

Page 90: ...IOTA Pinouts 4 5 Digital Input 24V IOTA Models 8X TDILA1 8X TDILB1 90 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 23 Series 8 24V Digital Input 9 inch non redundant IOTA and field wiring connection ...

Page 91: ...t 24V IOTA Models 8X TDILA1 8X TDILB1 R500 Series 8 I O User s Guide 91 April 2017 Honeywell Series 8 24V Digital Input 12 inch redundant IOTA is illustrated in the following figure Figure 24 Series 8 24V Digital Input 12 inch redundant IOTA ...

Page 92: ...4 Series 8 IOTA Pinouts 4 5 Digital Input 24V IOTA Models 8X TDILA1 8X TDILB1 92 Series 8 I O User s Guide R500 Honeywell April 2017 ...

Page 93: ... Digital Output 24V Module provides a unique and highly functional output power protection method When a short occurs in the field the following occurs the output circuits sense the over current condition and shut down the output the shutdown of the point places the mode of the point into manual an Over current Soft Failure is generated This failure is maintained until the short circuit condition ...

Page 94: ...A1 8X TDODB1 94 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 25 Series 8 24V Digital Output 9 inch non redundant IOTA To properly wire your module to the Series 8 24V Digital Output IOTA board with terminal blocks 1 TB1 and 2 TB2 use the following table ...

Page 95: ...tal Output 9 inch non redundant terminal block 1 Terminal block 1 Channel Return screw Power screw Channel 1 2 1 Channel 2 4 3 Channel 3 6 5 Channel 4 8 7 Channel 5 10 9 Channel 6 12 11 Channel 7 14 13 Channel 8 16 15 Channel 9 18 17 Channel 10 20 19 Channel 11 22 21 Channel 12 24 23 Channel 13 26 25 Channel 14 28 27 Channel 15 30 29 Channel 16 32 31 ...

Page 96: ...Output 9 inch non redundant terminal block 2 Terminal block 2 Channel Return screw Power screw Channel 17 2 1 Channel 18 4 3 Channel 19 6 5 Channel 20 8 7 Channel 21 10 9 Channel 22 12 11 Channel 23 14 13 Channel 24 16 15 Channel 25 18 17 Channel 26 20 19 Channel 27 22 21 Channel 28 24 23 Channel 29 26 25 Channel 30 28 27 Channel 31 29 28 Channel 32 32 31 ...

Page 97: ...m Screw 1 internal 24V Screw 2 internal return Screw 3 external 24V Screw 4 external return External Used with customer s provided 24v power supply Screw 1 internal 24V Screw 2 internal return Screw 3 external 24V Screw 4 external return CAUTION When wiring the Digital Output 24V ensure that the external power is not reversed or the IOM is damaged Series 8 24V Digital Output 9 inch non redundant I...

Page 98: ...OTA Pinouts 4 6 Digital Output 24V IOTA Models 8X TDODA1 8X TDODB1 98 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 26 Series 8 24V Digital Output 9 inch non redundant IOTA and field wiring connections ...

Page 99: ...Relay Extension Board Models 8U SDOX01 8C SDOX01 R500 Series 8 I O User s Guide 99 April 2017 Honeywell Series 8 24V Digital Output 12 inch redundant IOTA is illustrated in the following figure Figure 27 Series 8 24V Digital Output 12 inch redundant IOTA ...

Page 100: ...figure Figure 28 Series 8 AC Digital Output Source Relay Extension Board To properly wire your module to the Series 8 AC Digital Output Source Relay IOTA board with terminal blocks 1 P1 2 P2 and 3 P3 refer the following table Table 25 AC Digital Output Source Relay Extension Board terminal block 1 Terminal block 1 Channel Power screw for NC A Power screw for NO B Return screw C Channel 1 2 4 6 Cha...

Page 101: ...1 23 Channel 21 25 27 29 Channel 22 31 33 35 Table 26 AC Digital Output Source Relay Extension Board terminal block 2 Terminal block 2 Channel Power screw for NC A Power screw for NO B Return screw C Channel 7 2 4 6 Channel 8 8 10 12 Channel 9 14 16 18 Channel 10 20 22 24 Channel 11 26 28 30 Channel 23 1 3 5 Channel 24 7 9 11 Channel 25 13 15 17 Channel 26 19 21 23 Channel 27 25 27 29 Table 28 AC ...

Page 102: ...wer screw for NC A Power screw for NO B Return screw C Channel 12 2 4 6 Channel 13 8 10 12 Channel 14 14 16 18 Channel 15 20 22 24 Channel 16 26 28 30 Channel 28 1 3 5 Channel 29 7 9 11 Channel 30 13 15 17 Channel 31 19 21 23 Channel 32 25 27 29 Series 8 AC Digital Output Source Relay Extension Board and field wiring connection are illustrated in the following figure ...

Page 103: ... 7 AC Digital Output Source Relay Extension Board Models 8U SDOX01 8C SDOX01 R500 Series 8 I O User s Guide 103 April 2017 Honeywell Figure 29 Series 8 AC Digital Output Source Relay Extension Board and field wiring connections ...

Page 104: ...nents 104 Series 8 I O User s Guide R500 Honeywell April 2017 4 8 Upgrading firmware in Series 8 I O components REFERENCE INTERNAL Refer to the section in the Control Hardware and I O Module Firmware Upgrade Guide for information about upgrading firmware in Series 8 I O ...

Page 105: ...dundant IOTA but has been configured to be non redundant there is a procedure to physically add a partner IOM to its IOTA and reconfigure it to be redundant while on control 2 If an IOM is used in a non redundant IOTA there is no procedure or means at this time to change the installation to use a redundant IOTA while on control Recommendation In the case where a customer may require redundancy in ...

Page 106: ...for This IOM is redundant REDOPT parameter 6 From Control Builder Project View select the IOM and perform a Load 7 Ensure the IOM state is in Run 8 If the channels were not selected to activate during the load operation then Activate them 9 From Control Builder Monitoring View for each loaded Input Channel set PV Source option PVSRCOPT to ONLYAUTO ATTENTION PV Source PVSOURCE automatically goes to...

Page 107: ...m B If the IOTA is non redundant No recovery is possible while on control 5 2 Determining Series 8 I O block redundancy Main tab checkbox invokes redundancy The IOM blocks represent instances of the I O Module hardware that reside on the I O Link network There is a specific IOM block for each I O Module type supported in Experion The IOM block is used to configure the network address the IOMNUM of...

Page 108: ...he detection of a fault in the Primary or upon the receipt of an operator command The ability of a Secondary Series 8 module to take over the assigned control functions of the Primary depends upon which one of the following readiness states reflects its current state Table 27 Redundancy state and module readiness If Secondary redundancy state is Then the Secondary module NotSynced Not synchronized...

Page 109: ...ion to the failure conditions this event is reported as diagnostic notification Loss of view of redundant partner on network Loss of private path connection from Primary to Secondary lonely event The following table identifies failure conditions and the switchover Table 28 Failure conditions and switchover Failure conditions that result in a switchover Failure conditions that do not result in a sw...

Page 110: ...eload or checkpoint restore is required Refer to the Control Building User s Guide to create control strategies 5 6 Configuring the Main tab IOM block Configuring modules Main tab The following configuration information pertains to the Main tab for all Series 8 module types Prerequisites Control Builder is running A Series 8 I O control module was created Considerations Redundancy is determined by...

Page 111: ... Enter a Tag Name that is more meaningful to you than its default pre assigned number for example Test Strategy Digital Input module 2 Item name is based on relationship established in Enterprise Builder 3 Enter an optional Module Description to explain the I O Module s function 4 Enter appropriate values for IOM Number to match the plug in IOM jumper number If necessary press F1 to access online ...

Page 112: ...Project Only System assigned or user configured unique name Consisting of up to 16 characters and at least one character must be a letter A Z Item Name ITEMNAME Project Only A non unique name by which an entity is known within the context of the enterprise model Module Type IOMTYPE No This non configurable parameter is a description of the respective I O module Description DESC Yes Used to specify...

Page 113: ...s available in the IOM I O Link Scan Rate SCANRATE Yes Defines the scan rate I O Link Cable Color IOLINKCOLOR No Defines cable color See Cabling for color listing This IOM is redundant IOREDOPT Yes Module is part of redundant pair Status IOMSTSA No Defines status of IOM Idle OK No Response Operation IOMOPER No Defines operation status of IOM Primary Secondary Redundancy Status REDDATA No Defines i...

Page 114: ...ules Status Data tab The following information pertains to the Status Data tab for the following modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output Analog Output HART DIGITAL INPUT 24VDC DIGITAL INPUT SEQUENCE OF EVENTS DIGITAL OUTPUT 24VDC DIGITAL INPUT PULSE ACCUMULATION Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrati...

Page 115: ...5 Series 8 I O Configuration Form Reference 5 7 Status Data tab IOM block R500 Series 8 I O User s Guide 115 April 2017 Honeywell Figure 32 Status Data tab ...

Page 116: ...aining tabs for the module or click OK to accept only the changes made so far and return to the Project tree 5 8 Configuring the Maintenance tab IOM block Configuring modules Maintenance tab The following configuration information pertains to the Maintenance tab for the following modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output ANALOG OUTPUT WITH HART DIGITAL INPUT 24VDC DIGITAL IN...

Page 117: ...m Reference 5 8 Configuring the Maintenance tab IOM block R500 Series 8 I O User s Guide 117 April 2017 Honeywell The following is an example of a DIGITAL OUTPUT 24VDC Block Configuration form Maintenance tab Figure 33 Maintenance tab ...

Page 118: ...ring Box Soft Failures tab IOM block Configuring modules Box Soft Failures tab The following configuration information pertains to the Box Soft Failures tab for the following modules Analog Input with HART Analog Input TC RTD Analog output Analog Output HART Digital Input 24VDC Digital Input Sequence of Events Digital Output 24VDC DIGITAL INPUT PULSE ACCUMULATION Prerequisites Control Builder is r...

Page 119: ...5 Series 8 I O Configuration Form Reference 5 9 Configuring Box Soft Failures tab IOM block R500 Series 8 I O User s Guide 119 April 2017 Honeywell Figure 34 Box Soft Failures tab ...

Page 120: ...wing modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output ANALOG OUTPUT WITH HART DIGITAL INPUT 24VDC DIGITAL INPUT SEQUENCE OF EVENTS DIGITAL OUTPUT 24VDC DIGITAL INPUT PULSE ACCUMULATION Prerequisites Control Builder is running A Series 8 I O control module was created Considerations Note No user defined configuration setting on the Channel Soft Failures tab All illustrations used in...

Page 121: ...5 Series 8 I O Configuration Form Reference 5 10 Configuring Channel Soft Failures tab IOM block R500 Series 8 I O User s Guide 121 April 2017 Honeywell Figure 35 Channel Soft Failures tab ...

Page 122: ...r History tab for the following modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output ANALOG OUTPUT WITH HART DIGITAL INPUT 24VDC DIGITAL INPUT SEQUENCE OF EVENTS DIGITAL OUTPUT 24VDC DIGITAL INPUT PULSE ACCUMULATION Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The ...

Page 123: ...gure 36 Server History tab To configure the Server History tab perform the following steps Step Action 1 Under the Server History tab enter the appropriate information for Control Level along with values for appropriate parameters related to history collection and archiving If necessary press F1 to access online help for assistance during this step ...

Page 124: ...es number of history parameters to be included in History Configuration table Parameter HIST PARAM Yes Valid parameter name for a parameter associated with the given point that is to be collected and stored as historical data at predetermined intervals Description No Provides a brief description of the entered parameter FAST HIST FAST Yes Select the Fast type of history collection STD HIST STD Yes...

Page 125: ...Displays tab The following configuration information pertains to the Server Displays Failure tab for the following modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output ANALOG OUTPUT WITH HART DIGITAL INPUT 24VDC DIGITAL INPUT SEQUENCE OF EVENTS DIGITAL OUTPUT 24VDC DIGITAL INPUT PULSE ACCUMULATION Prerequisites Control Builder is running A Series 8 I O control module was created Consid...

Page 126: ...n 1 Under the Server Displays tab enter the appropriate information to specify related Point Detail Display Group Detail Display and Associated Display along with values for appropriate parameters to define Trends and Groups for display If necessary press F1 to access online help for assistance during this step 2 Click OK on the configuration form to accept all configuration selections made on eac...

Page 127: ...y template is already entered into the Group Detail Display box for example sysGrpFTEB dsp This template can be used for creating your own display or it can be used as is provided that your function block name matches the name built into detail display that is supplied as a template Associated Display SCANASSOCDSP Yes Name of the Server display to be associated with this function block Number of T...

Page 128: ... of Groups GROUP NUMPAR AMS Yes Defines the number of group parameters to be included in Groups Configuration table Group Yes Defines Group number to be associated with this group parameter Pos Yes Defines number of position configured parameter occupies in the Station Group display Group Parameter Yes Valid parameter name for a parameter associated with the given point that is configured in the s...

Page 129: ...t If you make changes through Station you must initiate an Upload or Upload with Contents function through the Controller menu in Control Builder for the object in the Monitoring tab to synchronize changes in the Engineering Repository Database ERDB The following configuration information pertains to the Control Confirmation tab for all Series 8I O modules Prerequisites Control Builder is running ...

Page 130: ...ol Confirmation tab perform the following steps Step Action 1 Under the Control Confirmation tab select or clear the Control Confirmation check box If necessary press F1 to access online help for assistance during this step 2 Proceed to the following procedures to configure parameters on the remaining tabs for I O Module or click OK to accept only the changes made so far and return to the Project ...

Page 131: ...ring modules Identification tab The following configuration information pertains to the Identification tab for all Series 8 I O modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of a DIGITAL OUTPUT 24VDC Block Configuration form Identification ta...

Page 132: ...Figure 39 Identification tab Table 32 Identification tab parameters Plain text Parameter name User configurable Notes Name NAME Yes Unique block name consisting of up to 16 characters to identify the block At least one character in the name must be a letter A Z Description DESC Yes Descriptive text appears on detail and group displays to uniquely ...

Page 133: ... that is used for this block Created By CREATEDBY No Identifies the user who created the block if operator security is implemented Otherwise may just show Default login Date Created DATECREATED No Shows date and time the template was created If this block is in Version Control System it shows date and time the initial version of template was created Last Modified By MODIFIEDBY No Identifies the us...

Page 134: ...ration tab for the following modules ANALOG INPUT WITH HART ANALOG INPUT TC RTD Analog Output Prerequisites Control Builder is running A Series 8 I O control module was created Considerations Calibration can only be performed from the Monitoring side The Execution State must be set to IDLE before enabling calibration All illustrations used in this procedure are for illustration purposes only The f...

Page 135: ...5 Series 8 I O Configuration Form Reference 5 15 Configuring the Calibration tab IOM block R500 Series 8 I O User s Guide 135 April 2017 Honeywell Figure 40 Calibration tab ...

Page 136: ...to IDLE 1 Select either Disabled indicates disabling Calibration Enabled indicates enabling Calibration Not Permitted indicates the Execution State of the IOM is still in the RUN state which does not allow you to select Disable or Enable Changing the Execution State of the IOM to IDLE allows you to modify the Calibration Status 2 Proceed to the following procedures to configure parameters on the r...

Page 137: ...e HART Status tab for the following modules ANALOG INPUT WITH HART ANALOG OUTPUT WITH HART Prerequisites Control Builder is running A Series 8 I O control module was created Considerations Note No user defined configuration setting on the HART Status tab and there are no configuration items in HART status tab All illustrations used in the procedure are for example purposes only The following is an...

Page 138: ...5 Series 8 I O Configuration Form Reference 5 16 Configuring HART Status tab IOM block 138 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 41 HART Status tab ...

Page 139: ...ormation pertains to the Configuration tab for Series 8 I O Analog Input or Analog Output modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of an Analog Output Channel Block Configuration form Configuration tab Note When Enable Open Wire Detectio...

Page 140: ...5 Series 8 I O Configuration Form Reference 5 17 Configuring the Configuration tab Channel block 140 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 42 Configuration tab ...

Page 141: ...n be changed from monitoring side irrespective of the channel point execution state of the IOM module state ATTENTION When HALARMENABLE is disabled all the existing HART events alarms from that channel block are disabled and further generation of the HART alarms events are terminated Note This parameter affects only the HART alarm event behavior The LED device status in the HART device status tab ...

Page 142: ...2 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 43 HART Configuration tab Table 33 HART Configuration tab parameters Plain text Parameter name User configurable General configuration Enable HART HENABLE Yes Enable HART Alarms and Events HALARMENABLE Yes Configured HART Device HCFGDEV Yes ...

Page 143: ... Parameter name User configurable Comm Error Threshold HCOMTHRS Yes Command 13 tag descriptor and date Tag HTAG No Descriptor HDESC No Day HDAY No Month HMONTH No Year HYEAR No Command 14 tag descriptor and date Engineering Units HTDEU No Upper Transducer Limit HTDURL No Lower Transducer Limit HTDLRL No Minimum Span HTDMINSPAN No Transducer Serial Number HTDSN No ...

Page 144: ...nfiguring modules Identification tab The following configuration information pertains to the Identification tab for all Series 8 I O modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of an Analog Input Channel Block Configuration form HART Device...

Page 145: ... R500 Series 8 I O User s Guide 145 April 2017 Honeywell Figure 44 HART Device Status tab Table 34 HART Device Status tab parameters Plain text Parameter name User configurable Communication Status HART Communication Status HCOMSTS No Last Communication Failure HCOMFAIL No Failed Command HCMDFAIL No ...

Page 146: ...HART Identification tab Channel block Configuring modules Identification tab The following configuration information pertains to the Identification tab for all Series 8 I O Analog Input and Analog Output modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an ...

Page 147: ...ation tab Channel block R500 Series 8 I O User s Guide 147 April 2017 Honeywell Figure 45 HART Identification tab Table 35 HART Identification tab Plain text Parameter name User configurable Configured device Manufacturer HDVMFGCD No Type HDVTYPCD No Type Name HDVTYPCDNAME No ...

Page 148: ... Revision Mismatch HREVMISM No Device ID Mismatch HDEVIDFL No Accept Device ID ACCEPTDEV No Supported HART Version HARTVERSION No Universal Command Revision HUCMREV No Software Revision HSWREV No Hardware Revision HHWREV No 5 21 Configuring HART Variables tab Channel block Configuring modules Identification tab The following configuration information pertains to the Identification tab for all Seri...

Page 149: ...rence 5 21 Configuring HART Variables tab Channel block R500 Series 8 I O User s Guide 149 April 2017 Honeywell The following is an example of an Analog Input Channel Block Configuration form HART Variables tab Figure 46 HART Variables tab ...

Page 150: ...able 36 HART Variables tab parameters Plain text Parameter name User configurable Scan HART Variables HSCANCFG Yes Dynamic variables Name HDYNNAME No Variable Code HDYNDVC No Descriptor HDYNDSC No Value HDYNVAL No Units HDYNEU No Device variables Name HSLOTNAME Yes Variable Code HSLOTDVC Yes Descriptor HSLOTDSC Yes Value HSLOTVAL Yes Units HSLOTEU Yes ...

Page 151: ...s Identification tab The following configuration information pertains to the Identification tab for all Series 8 I O Analog Input and Analog Output modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of an Analog Output Channel Block Configuration ...

Page 152: ...cies tab Channel block 152 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 47 HART Notifications tab Table 37 HART Notifications tab parameters Plain text Parameter name User configurable Command 48 Strings HCMD48STRINGS No Notification Option HCMD48NOTIFY No ...

Page 153: ...Dependencies tab The following configuration information pertains to the Identification tab for all Series 8 I O Analog Input and Analog Output modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of an Analog Output Channel block Configuration form...

Page 154: ...5 Series 8 I O Configuration Form Reference 5 23 Configuring Dependencies tab Channel block 154 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 48 Dependencies tab ...

Page 155: ...s Identification tab The following configuration information pertains to the Identification tab for all Series 8 I O Analog Input and Analog Output modules Prerequisites Control Builder is running A Series 8 I O control module was created Considerations All illustrations used in the procedure are for example purposes only The following is an example of an Analog Output Channel Block Configuration ...

Page 156: ...5 Series 8 I O Configuration Form Reference 5 24 Configuring Template Defining tab Channel block 156 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 49 Template Defining tab ...

Page 157: ...T WITH HART Analog Output HART Capable 16 channels DIGITAL INPUT 24VDC Low Voltage 24VDC Digital Input 32 channels DIGITAL INPUT SEQUENCE OF EVENTS Digital Input Sequence of Events 32 channels DIGITAL OUTPUT 24VDC Bussed Low Voltage Digital Output 32 channels DIGITAL INPUT PULSE ACCUMULATION Pulse Accumulation 32 channels Using the File menu method To add an IOM to the Project tab by the File menu...

Page 158: ... an IOM to Project 158 Series 8 I O User s Guide R500 Honeywell April 2017 Step Action 3 Type a new name in the highlighted name field 4 Click OK A new IOM instance is created in the Project tab TIP IOM names can be up to 16 characters long ...

Page 159: ...rea on the Project tab Name New Function Block s dialog box appears 2 Accept or type a new tagname in the Destination column 3 Click Finish The IOM is displayed in the Project tab TIP IOM names can be up to 16 characters long 6 2 Assigning an IOM to an IOLINK in the Project tab Using the Assignment dialog box To assign an IOM to an IOLINK function block using the Assignment dialog box perform the ...

Page 160: ...Select an IOM module from the Available Modules area 3 Click Assign The IOM is loaded to the Assign To area 4 Click Close to complete the assignment TIP The IOM is assigned to an IOLINK function block in the manner as CM blocks are assigned to a CEEC300 function block You can also drag and drop the IOM from the Project tab to the IOLINK function block ...

Page 161: ...en be wired to other blocks in the same manner as existing Experion function blocks Prerequisites Control Builder is running Controller was created CM was created IOM was added and assigned to an IOLINK To add an IOC to a Control Module by dragging and dropping from the Project tab perform the following steps Step Action 1 Click the plus sign to expand the IO in the Project tab You can also select...

Page 162: ...pril 2017 Step Action If the tag exists the tree expands and the specified tag name is highlighted For more information on searching the tags see Control Building User s Guide 2 Drag an IOC to into the Control Module The cursor changes to denote an IOC is captured and available for placement in to the CM control window ...

Page 163: ...uide 163 April 2017 Honeywell Step Action 3 Collect the appropriate IOC blocks Using the Library tab drag and drop You can integrate IOC blocks into control strategies without assigning them to an IOM This ability provides hardware independent control building Prerequisites Control Builder is running ...

Page 164: ...Considerations The Control Module cannot be loaded until all IOC blocks have been assigned to the IOM blocks To add an IOC to a Control Module by dragging and dropping from the Library tab perform the following steps Step Action 1 Drag a Series 8 I O channel block icon to an open area in a Control Module The cursor changes to denote an IOC is captured and available for placement in to the CM contr...

Page 165: ...dding an IOC block to a Control Module R500 Series 8 I O User s Guide 165 April 2017 Honeywell Step Action 2 The Series 8 I O IOC block parameters can then be wired to other blocks in the same manner as existing Experion function blocks ...

Page 166: ... been assigned to IOM blocks IOC blocks cannot be assigned to an available channel on an IOM block if the IOM s channel currently exists in the Monitoring tree Considerations All illustrations used in the procedure are for example purposes only To assign an IOC to an IOM using the Function Block Assignment Dialog box perform the following steps Step Action Result 1 Double click the given CM icon i...

Page 167: ...8 I O User s Guide 167 April 2017 Honeywell Step Action Result 2 Select Function Block Assign Opens Function Block Assignment Dialog box that list compatible IOCs associated with the IOM assigned to an IOLINK 3 Click the check box for desired channel in given Selects channel for ...

Page 168: ...tton to complete the assignment Confirmation dialog box appears 6 Click Yes to accept the changes Function Block Assignment Dialog box closes 6 5 Unassigning an IOC block from an IOM IOC block unassignment An IOC function block can be unassigned from an IOM Unassigned IO channels are available for reassigning only after the CM is saved Prerequisites IOC blocks cannot be unassigned if the IOC curre...

Page 169: ... box for desired channel in given IOM Clears the check mark 4 Click Assign Unassigns the selected IOC block 5 Click the dialog close button to complete the assignment Confirmation dialog box appears 6 Click Yes to accept the changes Function Block Assignment Dialog box closes 6 6 Defining Channel blocks Overview Each Series 8 I O channel IOC block represents a single I O point within an I O module...

Page 170: ...ection identifies these common features Defining Mode and Attribute settings The MODE parameter determines the operating mode for the channel block These modes apply to both Digital Output and Analog Output channel blocks Operators are only permitted to change MODE if MODEPERM is set to Permit and REDTAG is set to Off Note Mode Permissive Indicates if the operator can change the mode of a function...

Page 171: ...ODEATTR parameter Table 40 Mode Attribute parameter channel block Operating mode Description Operator Operator supplies the output value and mode for the channel operator access level Program Program supplies the output value and mode for the channel program access level Defining load attributes When defining the load attributes the channel block copies the Normal Mode parameter NMODE into the MOD...

Page 172: ...troller and the I O module is disrupted for 8 seconds the upstream control strategy is assumed to have failed The FAULTOPT parameter allows you to specify the behavior of an individual output when a fault condition exists Table 41 Channel block fault conditions and results Fault conditions exist when Result Loss of communications due to C300 failure IOLEE failure Dual IOL cable failure CEE failure...

Page 173: ...tings for MODE and MODEATTR Refer to the tables below for Analog Output and Digital Output settings Table 42 Analog Output fault handling Source Destination Mode MODEATTR FAULTSTATE transitions PID OP AO OP Cas Operator or Program 1 2 3 5 7 PIDER OP AO OP Cas Operator or Program 1 2 3 5 7 PID PL OP AO OP Cas Operator or Program 1 2 3 5 7 PIDFF OP AO OP Cas Operator or Program 1 2 3 5 7 SCM AO OP M...

Page 174: ... 1 2 3 5 7 2 PosProp LOWERTIME DO OFFPULSE Cas N A 1 2 3 5 7 2 PosProp RAISETIME DO ONPULSE Cas N A 1 2 3 5 7 2 Posprop LOWERTIME DO ONPULSE Cas N A 1 2 3 5 7 2 DevCtl PO DO OFFPULSE Cas N A 1 2 3 5 7 DevCtl PO DO ONPULSE Cas N A 1 2 3 5 7 DevCtl DO DO SO Cas N A 1 2 3 5 7 Logic DO SO Cas N A 1 2 3 5 7 SCM DO OP Man Program 1 2 3 5 7 SCM DO SO Man Program 1 2 3 5 7 User DO OP Man Operator 1 4 6 Us...

Page 175: ... channels for PWM operation Use Fault Value Output goes to the value specified by the FAULTVALUE parameter Not applicable to Digital Output channels configured for STATUS ONPULSE or OFFPULSE operation The FAULTOPT configuration also defines the state of the output in case of total IOM hard failure also This feature is mainly applicable to the Digital Output channels configured for STATUS operation...

Page 176: ... Not applicable Digital Output PWM Faulted state Drive LOW Not applicable Continues of PWM as per the last good Op value Continues of PWM as per the configured value Total IOM Failure Drive LOW Not applicable Terminates the PWM and drive LOW Terminates the PWM and drive LOW Digital Output ONPULSE OFFPULSE Faulted state Drive LOW Drive HIGH Proceeds to the normal completion of any on going pulse an...

Page 177: ...The following modes apply to the PVSRCOPT parameter Table 47 PVSRCOPT settings Operating mode Description OnlyAuto allows the PV to be set only Automatically All allows the manual setting of PV Defining the REDTAG settings The REDTAG parameter allows you to set channel as being out of service indicating that this channel or its associated control loops requires repair or is being repaired Once a c...

Page 178: ...ess variable interrogation cyclical access to process data parameter setting and diagnostics For more information visit www hartcomm org HART 6 0 features and capabilities HART 6 0 features and capabilities are designed to perform the following Improve support for multi variable and valve actuator type devices Enhance status and diagnostics Increase interoperability Extended commissioning troubles...

Page 179: ...ial Device Families include Temperature and PID Control Transducer Trim Commands New Common Practice commands for performing transducer trim calibration operations Sub Devices Simple mechanism using Common Practice Commands to support HART device within a HART device functionality Potential uses include flow computers and multi channel temperature devices Block Data Transfer An updated mechanism t...

Page 180: ... Input or Analog Output block and enabled when HENABLE parameter is set to TRUE This is done on the Analog Input channel block HART Configuration tab becomes an Experion tagged entity and can generate alarms based on its tagged name in Station When Analog Input and Analog Output channel blocks are enabled five additional HART tabs become exposed These tabs are used exclusively for details about th...

Page 181: ...17 Honeywell Figure 51 Series 8 I O Analog Input or Analog Output withHART tabs Analog Input and Analog Output channel blocks also have two additional tabs that appear on all tagged Experion blocks They are the Server History and Server Displays tabs These tabs also become exposed when HART is enabled ...

Page 182: ...cks Overview The Analog Input channel block represents a single analog input point on either an ANALOG INPUT WITH HART or TC RTD I O Module The type of analog input IOM required is based on the type of field sensor that is providing the input to the channel PV characterization options you select as listed in the table in Determining PV Characterization Channels contained within ANALOG INPUT and AN...

Page 183: ...Configuration 6 7 Defining Analog Input Channel Blocks R500 Series 8 I O User s Guide 183 April 2017 Honeywell PV characterization Range Checking and PV filtering PV source selection Figure 52 Analog Input conversion ...

Page 184: ...hms depending on the entry made for the SENSRTYP parameter and then converted to the engineering units The engineering unit conversions that are performed in the ANALOG INPUT ANALOG INPUT WITH HART and TC RTD points are listed in the table below Table 50 Analog Input engineering unit conversions Sensor type SENSRTYP Analog Input Module type PVCHAR Options PVRAW note 1 PVCALC note 2 Bad PV detectio...

Page 185: ...alculated based on the raw input span for 0 100 mV sensor type only and the engineering unit span The state of the input direction parameter INPTDIR is acquired into consideration during the calculation of PVCALC as follows Determining Square Root Conversion The square root calculation is applied to the PVRAW input such that 100 of span 1 0 The square rooted value is then converted to engineering ...

Page 186: ...ompensation from the measured reference junction output level This value is stored and then later converted back to microvolts with respect to 0 degrees C for each thermocouple that is to be compensated The cold junction reference compensation PVREFJN parameter is expressed in microvolts for the specified thermocouple and is added to the microvolt value for PVRAW All RTDs RTD listed in the PVCHAR ...

Page 187: ...ensate for lead wire resistance mismatch or intrinsic safety barrier resistance mismatch Both the lead resistance and the intrinsic safety barrier resistance are allowed simultaneously when connected to an RTD in a Division 1 area Checking and Filtering PV Range PV range checking ensures that the PVCALC output of PV characterization is within the limits defined by parameters PVEXEULO and PVEXEUHI ...

Page 188: ...e Analog Output channel block converts the output value OP to a 4 20 mA output signal for operating final control elements such as valves and actuators in the field The OP parameter value can be controlled from a Experion regulatory point the operator or an SCM To convert the OP value to a 4 20 mA signal the Analog Output channel performs the following Direct Reverse Output Function Nonlinear Outp...

Page 189: ...ide 189 April 2017 Honeywell Figure 53 Analog Output conversion Determining Direct Reverse Output The OPTDIR parameter allows you to specify whether the output of the data point is direct acting where 4 mA 0 and 20 mA 100 or reverse acting where 4 mA 100 and 20 mA 0 The default mode is direct acting ...

Page 190: ...put characterization allows you to specify an output transfer function using configurable X Y coordinates that provide five linear segments as illustrated below The length of each segment is variable according to the coordinates OPOUT0 5 and OPIN0 5 The end points of the curve are fixed at coordinates OPOUT0 OPIN0 at 6 9 and OPOUT5 OPIN5 at 106 9 These coordinates are fixed at these values to ensu...

Page 191: ...strategy Cascade Cas data point receives its output value from a primary data point 6 9 Defining Digital Input Channel Blocks Overview The Digital Input channel block represents a single digital input point on one of the following I O Modules DIGITAL INPUT 24VDC and DIGITAL INPUT SEQUENCE OF EVENTS This digital input channel converts a digital PVRAW signal received from the field to a PV that can ...

Page 192: ...ring Status for the DITYPE parameter Also this block can be configured for PV source selection The current PV state is available as an input to logic blocks and other Experion control functions blocks PV Source Selection The PV source parameter PVSOURCE option determines the source of the PV for a status input channel The source can be as follows the PV input from the field PVRAW the PV state ente...

Page 193: ...hen the DITYPE is set latch the EVTOPT cannot be Sequence of Events and vice versa 6 10 Defining Digital Output Channel Blocks Overview The digital output channel provides a digital output to the field based on the origin of the input and the configured parameters There are four types of digital output points status output SO the default type pulse width modulated PWM output pulse on output PULSEO...

Page 194: ...6 Series 8 I O Configuration 6 10 Defining Digital Output Channel Blocks 194 Series 8 I O User s Guide R500 Honeywell April 2017 Figure 56 Digital output conversion ...

Page 195: ...t from a Experion regulatory block through a user configured output connection The length of the pulse is derived from the OP parameter provided by the regulatory block Since the OP is in percent the percent value becomes the percent on time for the pulse with period 1 0 to 120 0 seconds is specified by the PERIOD parameter as illustrated below The output direction of the output signal can be conf...

Page 196: ...On Pulse and Off Pulse output types can be controlled from the following A device control block output A logic block output or A RegCtl block that has been configured for the PosProp algorithm as determined by the parameter connection Pulsed operation pulse on or pulse off can be obtained by linking the output connections to the ONPULSE and OFFPULSE parameters respectively Figure 58 On Pulse and O...

Page 197: ...ter Status Output SO setting If SO is set to 0 0 ONPULSE On for specified duration SO is immediately set to OFF OFFPULSE Off for specified duration SO is immediately set to ON To provide consistent and safe behavior the following occurs when setting DOTYPE to either ONPULSE or OFF PULSE Table 53 Setting DOTYPE to ONPULSE or OFFPULSE If Then MODE is MAN the ONPULSE and OFFPULSE parameters only acce...

Page 198: ...ce Control blocks and Position Proportional control algorithms are automatically forced to initialize when outputting to a Digital Output channel in which INITREQ is ON Determining Modes The MODE parameter determines the operating mode for the channel block The following operating modes are applicable to the both Digital Output and Analog Output channel blocks Manual Man provides the operator or t...

Page 199: ...PUT PULSE ACCUMULATION Channel Blocks Overview The DIGITAL INPUT PULSE ACCUMULATION channel block represents a single digital input point or pulse accumulation point on the DIGITAL INPUT PULSE ACCUMULATION module This digital input channel converts a digital PVRAW signal received from the field to PV data that can be used by other data points in the Experion system The Digital Input Pulse Accumula...

Page 200: ...hannel the point type PNTTYPE is Digital Input For more information regarding the Digital Input channel block refer to the section Defining Digital Input Channel Blocks For the DIGITAL INPUT PULSE ACCUMULATION Channel the point type PNTTYPE is DIGITAL INPUT PULSE ACCUMULATION The AVRAW parameter represents the raw count of pulses at input screws for the DIGITAL INPUT PULSE ACCUMULATION point type ...

Page 201: ...raws more current than is permitted to activate the IOM hardware s electronic short circuit protection mechanism causing that channel to go unpowered The feature applies to these specific model numbers Digital Output IO Module IOM 32 channels at 24V 8X PDODA1 8X TDODA1 Digital Output IOTA 32 channels at 24V 8X TDODB1 Digital Output IOTA Redundant 32 channels at 24V Non redundant Configuration When...

Page 202: ...actually experiencing the over current condition If the cause for the Digital Output over current is a failure in the field then the new Primary checks the same output miscompare problem and react like a non redundant module It performs the following Detects the output miscompare generate Soft Failure 23 Failure in OP circuit field wiring detected by Analog Output Digital Output Detects the over c...

Page 203: ...s set to OFF it should be safe to perform maintenance action Once the Digital Output channel is set ON no maintenance action can occur Step Action 1 Find and clear the wiring fault This must be done prior to attempting to restore the Digital Output channel to on control Note The fault may exist at various locations including the IOM IOTA external field devices and wiring connecting these devices A...

Page 204: ......

Page 205: ...le the I O channel block icon appears in the Control Builder monitoring tree It exists under the containing Control Module and under the assigned IOM block In the case of redundancy a secondary IOM is visible in the monitoring tree TIP The icon s appearance is based on the ICONSTATE parameter Table 55 Channel block icons If icon is Then it represents COMM error or CONFIG mismatch error Primary Sta...

Page 206: ...sents both green Primary synchronized front green back yellow Primary secondary not synched front green back red Primary no secondary IDLE Primary State blue Non redundant both blue Primary synched front blue back yellow Primary secondary not synched front blue back red Primary no secondary No Database and IDLE Primary State yellow Non redundant ...

Page 207: ... based on view and current IOLINK state IOLINK blocks apply only to the primary or non redundant IOM block and do not have matching blocks for secondary IOM Table 56 IOLINK icons If Icon is Then it represents Project tab gray IOLINK associated with configured non redundant or primary IOM Monitoring tab gray arrow Control Builder Control Data Access CDA server is currently establishing communicatio...

Page 208: ...various appearances that a block icon can assume based on view and current block state The faceplate of the block varies to reflect the block type Table 57 Block icons If Icon is Then it represents Project tab gray Block added to Project Channel icons The following table summarizes the various appearances that a channel icon can assume based on view and current block state Table 58 Channel icons I...

Page 209: ... Then ICONSTAE parameter value is green Active yellow HART Database is invalid and HART is enabled red HART Error and HART is enabled blue HART Inactive and HART is enabled green HART Active and HART is enabled 7 3 Series 8 I O LED Descriptions The following figure and table identify and describe the LED indicators on the IOM ...

Page 210: ...7 Series 8 I O Operations 7 3 Series 8 I O LED Descriptions 210 Series 8 I O User s Guide R500 Honeywell April 2017 Power LED Status LED Figure 60 Series 8 I O LED indicators ...

Page 211: ...e module to correct the failure Green IOM operation is Okay Primary Run Idle The module is operating 100 correctly and the module if commanded either gathers inputs from the attached field devices or sends outputs to the attached field devices Note When used in a redundant I O system a module with a green LED is often referred to as the primary I O module Green flashing toggle once per second Prim...

Page 212: ...e per second The device is in a non standard transient state and not controlling any part of your plant or process Alive Ready for Firmware Upgrade The module is ready to receive an update to its internal programming instructions Red fast flashing toggle one quarter 1 4 second The device is in a non standard transient state and not controlling any part of your plant or process Alive Firmware Upgra...

Page 213: ...s all of the IOM s configuration information If the IOM was never previously loaded the IOM remains IDLE with an invalid database previously was loaded then the C300 reloads the IOM and restores it to the last state before power down occurred Therefore upon powering up the IOM any previously loaded channel blocks are reloaded and the IOM and channel blocks are set to idle or run as they were previ...

Page 214: ... components Monitoring tab Order Component Typical loaded icon in Monitoring tab 1 CEEC300 CEEC300_1 2 IOM Analog Input with HART 3a IOC CM1 AICHANNEL_1 3b HART Enabled IOC HAI_DEVICE_2 4 CM or SCM pidloop Starting an IOM Database security is provided to prevent you from starting an IOM that has an invalid database As part of the IOM load the IOM database is made valid A checkpoint restore also ma...

Page 215: ...annel blocks The IOM icon in the Monitor tab becomes RED The detail display shows Alive state 7 6 Activating HART The Series 8 I O s fundamental Analog Input and Analog Output channel blocks support HART communications protocol To enable HART you must assign the channel to a HART IOM and set HENABLE to TRUE Refer to Enabling HART to review Series 8 configuration form tabs and parameter availabilit...

Page 216: ...ck to a specific device select a device from the drop down list 5 Click OK to accept changes and close the configuration form Enabling HART Alarm and Events Series 8 A new selection is added to HART Configuration tab in the channel block Enable HART Alarm and Events HALARMENABLE parameter Refer to HART Alarms Events to review the alarms that are available to be displayed on the HART Configuration ...

Page 217: ...nd the LED update of the device status in the HART device status tab occurs as usual regardless of the state of HALARMENABLE To disable HART Alarm and Events perform the following steps Step Action 1 Double click the Analog Input or Analog Output channel block The channel block configuration form appears 2 Select the HART Configuration tab from the configuration form 3 Deselect the Enable HART Ala...

Page 218: ... DEBOUNCE parameter specifies the minimum time input remaining at a new state thus creating a PV change This timer prevents the nuisance PV change events by not creating the events until the input settle This parameter may be set from 1msec intervals up to 50 msec with zero msec indicating no debounce all transitions logged Note Inputs are sampled every msec In the figure below points A B C D E an...

Page 219: ...e state is the same as it was at 4msec back Result DEBOUNCE counter is incremented and it is now 4 The DEBOUNCE counter is equal to the target value 4msec and the state is same as that when the time stamp was stored an Event with time stamp stored at A will be posted Sequence of Events input chatter scenario Note In the above scenario if the DEBOUNCE is set 0 SoeEvt event is reported at every stat...

Page 220: ...ate Change event Regeneration Regeneration is initiated when the module goes off the link and comes back again redundant modules are switched over redundant controllers are swapped alarm reporting is enabled from disabled state in Station When the regeneration is requested the IOM regenerates events that are reported in the last 20 seconds from the time of the ReGen request ...

Page 221: ...T Parameter changes The following table displays the EVTOPT and DIMODE dependencies DIMODE Configurable value of EVTOPT parameter Sequence of Events None Sequence of Events Normal None Low Latency None EVTOPT and DIMODE dependency The following occurs to the EVPTOPT with regards to the DISOE If Then EVTOPT None Default Value The DIGITAL INPUT SEQUENCE OF EVENTS IOM is Normal DIGITAL INPUT 24VDCV m...

Page 222: ...isplays time in 0 1msec resolution SoeLost When there is a burst of state change events it can cause the module Sequence of Events event buffer to overflow Under the following circumstances IOM posts a SoeLost event in the PVCL You see a SoeLost reported against the module in the Sequence of Events Event Summary page The event informs you that there are some events lost during this time SoeEvtNotC...

Page 223: ...ccess level DI24V Monitoring Old value Normal New value LowLatency Throws an error Invalid access level DISOE Monitoring Old value LowLatency Normal Sequence of Events New value LowLatency Normal Sequence of Events Throws an error Invalid access level DISOE Project Old value Sequence of Events some channels have EVTOPT Sequence of Events New value LowLatency Throws an error DIMODE incompatible wit...

Page 224: ...7 11 Enabling point type selection in Digital Input Pulse Accumulation channel The point types are enabled on the Digital Input Pulse Accumulation channel block so that Digital Input or Digital Input Pulse Accumulation point types for each channel can be selected However point type selection is possible only for channels 1 to 16 By default for channels 17 32 the point type is Digital Input The Dig...

Page 225: ...e following configuration information pertains to Digital Input Pulse Accumulation channel in which Digital Input is selected as the point type Prerequisites Control Builder is running Point type is selected as Digital Input Considerations All illustrations used in the procedure are for example purposes only The following is an example of Digital Input Pulse Accumulation channel in which the Digit...

Page 226: ...configuration in Digital Input Pulse Accumulation channel 226 Series 8 I O User s Guide R500 Honeywell April 2017 Note For the Digital Input Pulse Accumulation point type only parameters PV Source Option PVSOURCE and PVSource PVSRCOPT are enabled ...

Page 227: ...ry Database ERDB to the assigned controller component in the system architecture assures that the planned system matches the actual one confirms that the communication addresses and physical location assignments specified for components through Control Builder configuration match the actual addresses and locations of components in the system Load order guidelines Load control strategy components f...

Page 228: ...enting proper IOLINK loading are found in the Troubleshooting and Maintenance section for IOLINK loss of communications IOLINK re establishing communications 8 3 Loading the IOM block the first time Loading the IOM block present on the IOLINK To load the IOM blocks properly ensure the following The IOM blocks must be loaded prior to loading any Control Modules that contain associated channel block...

Page 229: ...ing IOM Use the following general procedure to load an Input Output Module IOM The load procedure is similar for all I O signal handling components Prerequisites Control Builder is running This procedure assumes that I O Modules are installed and capable of communicating with the server Considerations All illustrations used in the procedure are for example purposes only ...

Page 230: ...OM block the first time 230 Series 8 I O User s Guide R500 Honeywell April 2017 Step Action Result 1 Click desired CEE block icon in Project tab Selects and highlights the component 2 Click Tools Load with Contents The Load Dialog box appears ...

Page 231: ...essage includes an error code in parentheses Note the last number in the string In some cases more information about the code number may be included in the Control Builder Error Codes Reference Guide 4 Once the load completes and the dialog box closes click the Monitoring tab IOM icon now appears in Monitoring tab The default state for a loaded IOM is inactive or color code blue 5 Refer the Starti...

Page 232: ...the Monitoring tab must be performed in the following sequence 1 Load the IOM block 2 followed by all channel blocks that have previously been loaded 3 all previously loaded channel blocks appear in the Monitoring tab of Control Builder 4 Channel blocks that are assigned but have not been previously loaded are not loaded The figure below illustrates a simplified graphical representation of the occ...

Page 233: ... are able to perform items 1 through 6 If the IOM is NOT in the RUN state you 1 Can delete the IOM from the Monitoring tab but only if all CMs containing channels of this IOM have been deleted from the Monitoring tab 2 Can reconfigure non redundant IOM to redundant IOM pair 3 Can reconfigure redundant pair as non redundant 4 Can reconfigure the primary IOM to a different location 5 Can reconfigure...

Page 234: ...which includes the validation of both origin parameters and projected connections Read only connections are not updated to project directly Only projected connections are updated In addition the Update operation fails for any reason the projected parameter remains but the origins of the projected parameter is emptied Using IOM Checkpoint Checkpoint of Series 8 I O blocks does not differ from check...

Page 235: ...ously loaded Figure 64 Loading the CM Reloading the CM from Project or Monitoring Reloading a CM from the Monitoring tab or the Project tab reloads IOC blocks to their associated IOM devices and reloads the standard Experion blocks within the CM to the assigned CEE Upload error conditions The following conditions return reload operation errors The C300 is not present The IOM is not present The CM ...

Page 236: ...ontroller and IO Link interface except for the TC RTD A Priority IOM is designated or configured through the IOM Function Block Form using the modules I O Link Scan Rate selection This option applies to all the channels of the IOM The IOM is added to a list of modules which appear on the associated IOLINK configuration form A parameter NUMPRIORITYIOM Priority IOMs on the IOLINK Function Block form...

Page 237: ... bandwidth than other IOMs is given preference within the controller Input Process Data from these IOMs is fetched so that it is coordinated with control execution and is triggered at a point that minimizes the latency between data fetch and its use in control algorithms Data scanned from an output to a channel on an IOM with the Priority IOM on is expedited in its passage through the I O Link int...

Page 238: ... 250 4 7 Digital Input Modules 500 2 5 Digital Input Modules 1000 1 4 Digital Input Modules 2000 0 5 4 Pulse Accumulation Priority 40 277 Pulse Accumulation 200 5 37 Pulse Accumulation 250 4 30 Pulse Accumulation 500 2 17 Pulse Accumulation 1000 1 10 Pulse Accumulation 2000 0 5 6 Digital Output Modules Priority 1 4 Digital Output Modules All 1 4 ANALOG INPUT WITH HART Priority 20 123 ANALOG INPUT ...

Page 239: ... 6 Any Secondary IOM All 1 3 SCM Reads per second N A N A 0 7 SCM Writes per second N A N A 2 Channel connections CM Exec Rate mS Cycles Link Units per Module Analog Output Connections Output writes 50 20 28 Analog Output Connections Output writes 100 10 14 Analog Output Connections Output writes 200 5 7 Analog Output Connections Output writes 500 2 3 Analog Output Connections Output writes 1000 1...

Page 240: ... 0 Digital Output SO Connections 50 20 18 Digital Output SO Connections 100 10 9 Digital Output SO Connections 200 5 5 Digital Output SO Connections 500 2 2 Digital Output SO Connections 1000 1 1 Digital Output SO Connections 2000 0 5 0 Digital Output PWM Connections 50 20 46 Digital Output PWM Connections 100 10 23 Digital Output PWM Connections 200 5 12 Digital Output PWM Connections 500 2 5 Dig...

Page 241: ...t Two fiber optic ports sets FO1 and FO2 are available Each set contains both a receive Rx and transmit Tx connector An IOLINK connector for connecting to the copper IOL The following FOE connections are achievable Fiber optic port connections Series 8 FOE modules to FOE modules IOLINK copper connections Series 8 FOE modules to copper IOLINK Fiber Optic Extender assembly The FOE assembly consists ...

Page 242: ...odule and back panel summary Item Description Back Panel 6 inch FOE Module IOLINK connector IOLINK connector Power Connector Power Connector Fiber optic ports 2 sets FO1 Rx receive and Tx transmit connectors FO2 Rx receive and Tx transmit connectors Either set can be used interchangeably LED indicators Power and communication indicators for the module ...

Page 243: ... fiber distances Star Sometimes compared to a chicken foot The electrical ports of two FOE modules are connected to create a 1 in 3 out network configuration Optical budget 8db min15db typical Distance Between FOEs with standard cables 1 5 Km with premium cable 2 0 Km Daisy chain max 4 Km Series 8 Module mounting options IOTA DIN rail with user supplied power Fiber Optic ports 2 Power options Seri...

Page 244: ...pendent fiber cables one for Link A and one for Link B are required between each local and remote connection 9 2 FOE Installation The procedures in this guide assume that you have completed all pertinent planning activities as outlined in the Control Hardware Planning Guide Handling components ESD Electrostatic discharge can damage integrated circuits or semiconductors if you touch the connector p...

Page 245: ...ance must be carried out in accordance with all appropriate international national and local standard codes of practice and site regulations in accordance with the instructions contained in this guide Installation The FOE product has no exposed parts of the apparatus that produce excessive surface temperature infrared electromagnetic ionizing radiation or non electrical dangers must not be subject...

Page 246: ...requisite Before installing the FOE module back panel assembly in the cabinet ensure that all wiring and pre fabricated cables are available ATTENTION Prior to installing or servicing the FOE assembly FOE module on the back panel to the carrier the power connector needs to be removed After mounting the FOE assembly to the carrier and installing IOlink connector power connector can be re installed ...

Page 247: ...cable connector and power connector to the FOE module Connecting the fiber optic cables to the FOE module ATTENTION Unused optical ports should always have protective covers on them to prevent dust and other contaminants from accumulating on the glass fiber optic interfaces Prerequisite Before connecting the FOE module s power cable to the module refer the FOE connection rules To connect the FOE c...

Page 248: ...attaches to Rx on one module and to the Tx on the other module Note The FO1 and FO2 cable connections to the modules are performed in the following manner ATTENTION Do not connect FO1 to FO1 and FO2 to FO2 between two modules FOE connection rules ATTENTION Prior to installing or servicing the FOE assembly FOE module on the back panel he power connector needs to be removed After mounting the FOE as...

Page 249: ...ptions Indicator Color LED off LED on Green Power fail Power OK Yellow Communication signal not present Communication signal present on Rx channel Yellow Communication signal not present Communication signal present on Rx channel Yellow Communication signal not present Communication signal present on RS485 port 9 4 Defining the Fiber Optic topology There are three different FOE topologies supporte...

Page 250: ...n be used as a general guideline of supported environments and FOE capacities FOE capacity The FOE can be deployed and combined in a variety of topologies The following list can be used as a general guideline of supported environments and FOE capacities Environment Hardware Capacity Series 8 I O Cable length 4 Km max each FOE counts as 0 25 Km Required hardware Depending on your topology the follo...

Page 251: ...let Yellow green Fiber optic cable length factors The maximum run of the fiber optic cables is limited by the optical power budget of 8db Standard cables support 1 5 Km while premium cable supports 2 Km runs FOE topologies Daisy chain topology A daisy chain topology allows the remote I O connection to be extended and can be utilized several times if maximum flight delay times of data passing betwe...

Page 252: ...ing terminations to fiber optic cable requires special equipment and techniques In order to obtain the best results a trained person should perform this operation in accordance with the manufacturer s instructions For these reasons the following installation instructions do not include detailed procedures for this process Testing of the quality loss of the terminations should be carried out at eac...

Page 253: ...r and receiver are included in the above power declaration Losses in splices The table below is used for the following Losses in Splices calculation Losses in Splices Number of Splices x Maximum Loss per Splice Standard Extender I O cable type Average Loss per type dB Maximum loss per type dB Fusion 0 2 0 3 Mechanical 0 3 0 5 ST connector 0 5 0 9 Examples Max span calculation for cables with fusio...

Page 254: ...nk B must be less than 500 meters 1640 feet to limit the communication delay difference between Link A and Link B Allowable standard I O Link extender cable signal loss The Standard I O Link Extender cable Must have a total signal loss equal to or less than 5 5 dB at a wavelength of 850 nanometers Fiber loss is measured at 22degrees C 3 degrees and is usually stated as a mean value Individual fibe...

Page 255: ...n Control Builder The syntax for a typical Control Builder error message is as follows Connection to device is not open EPKS_E_CL_NOCONN 6L 101 3326 In this syntax the error code is the last four digits in the message or 3326 Refer to the Control Builder Error Codes Reference Guide for applicable error code information Checking front panel display and LEDs Check the Series 8 module character displ...

Page 256: ...is re initialized for application operation and module ID set by the address jumpers is checked Modules then execute a series of self diagnostics as listed below any failure detected results in hard fail of the IOM CPU Checks the CPU registers by writing and reading back specific patterns and execution of a set of logical operations RAM contents Test patterns are written and read back to all RAM l...

Page 257: ... a fault in the IOLINK cable Whenever an IOM can no longer communicate with a C300 the channels contained within the IOM use the following FAULT parameters FAULTOPT and FAULTVALUE and a separate IOM internal fail safe timeout to ensure that the channel is in the appropriate fail safe setting IOLINK re establishing communications Once communication between a C300 and an IOM is re established the C3...

Page 258: ...without damaging the module or interrupting IOTA communications Notice should be taken on how this may impact the active process CAUTION We recommend that you proceed with extreme caution whenever replacing any component in a control system Ensure the system is offline or in a safe operating mode Component replacements may also require corresponding changes in the control strategy configuration th...

Page 259: ... 4 terminal block plug in assembly 51506269 204 1 per IOTA Fuses Description Part number Quantity Reference designator Function Fuse 750 mA 5x20 fast acting 51190582 175 1 per non red IOTA F1 The fuse covers the IOM and the power feeds to the field wiring A blown fuse interrupts power to these 2 per red IOTA F1 F2 F1 covers upper IOM F2 covers lower IOM If one fuse is blown power is interrupted to...

Page 260: ...ity Reference designator Function Fuse 1A Fast acting 5x20mm 51190582 210 1 per non red IOTA F2 Standby Manual connector fuse 1 per red IOTA F3 Fuse 2A Fast acting 5x20mm 51190582 220 1 per non red IOTA F1 Module fuse 2 per red IOTA F1 F2 TC RTD TC RTD IOM 8C PAIMA1 TC RTD Module IOTA TC RTD IOTA 8C TAIMA1 51306999 175 TC RTD IOTA non redundant coated Connector block assembly Connector Block Assem...

Page 261: ...ital Input redundant coated Terminal plug in assembly 16 terminal plug in assembly 51506273 216 2 per non redundant IOTA 2 per redundant IOTA 4 terminal plug in assembly 51506269 204 1 per non redundant IOTA 1 per redundant IOTA Fuses Description Part number Quantity Reference designator Function Fuse 0 5A Fast acting 5x20mm 51190582 150 3 per non red IOTA F1 Fuse for field power if system power i...

Page 262: ...Digital Output bussed non redundant 24V Digital Output Redundant IOTA 8C TDODB1 51306973 175 24V Digital Output bussed redundant coated Terminal plug in assemblies 16 terminal plug in assembly 51506273 216 2 per non redundant IOTA 2 per redundant IOTA 4 terminal plug in assembly 51506269 204 1 per non redundant IOTA 1 per redundant IOTA Fuses Description Part number Quantity Reference designator F...

Page 263: ...ce 11 1 Series 8 recommended spares R500 Series 8 I O User s Guide 263 April 2017 Honeywell Part name Part number Description acting 5x20mm 2 per red IOTA F2 F3 Top IOM kernel Bottom IOM kernel GENERAL Fuse holder 51506443 100 ...

Page 264: ...he panel by loosening the IOTA s mounting screws only half way one by one 2 Completely remove the IOTA s mounting screws 3 Place screws washers and spacers in a secure place for potential reuse 4 Mount the new I O IOTA board on the carrier and refer to the following procedure Mounting the IOTA 5 Insert the I O module onto IOTA board making sure that the I O circuit board mates properly with the IO...

Page 265: ...e you take ESD hazard precautions when handling the module and IOTA To replace an I O module perform the following steps Step Action 1 Remove the I O module from the IOTA board and connector 2 Insert the new I O module onto IOTA board making sure that the I O circuit board mates properly with the IOTA board connector 3 Secure the module to the IOTA board using the two metal screws at the plastic c...

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Page 267: ...the typical DC power made in Series 8 cabinets with RAM Charger Assembly 51454475 100 as well as the associated LED indicators Refer the below section for more information about the alarm connections for 24Vdc Digital Inputs Figure 68 Typical dc power and power control module connections in Series 8 cabinet with RAM Charger 51454475 100 IOL1A IOL1B IOL2A IOL2B Power Supply Power Supply 24V Power I...

Page 268: ...arm Contacts and LED Activation Levels The following table provides a functional description of the activation levels for a given LED indicator and various Series 8 power sub system components Ram Battery Backup Charger Monitor Indicator 51454475 100 Only Status Green Battery output is capable of supplying the specified output voltage and current for the specified time Main battery is missing or B...

Page 269: ...itchover HART alarms events The following are added to Series 8 HART IOMs Field device status notifications Field device status notifications has one more extra byte called extended device status notifications This byte is supported only by HART 6 0 devices Currently only the following two bits of this byte are defined Extended device condition bit Type Definition Maintenance required Bit 0 Alarm ...

Page 270: ...he IOM reports device soft failures to Engineering station and also located on the Control Builder configuration forms under the Soft Failures tab The table below lists all IOM soft failures and identifies those that appear within Experion The SOFTFAIL1A SOFTFAIL1B SOFTFAIL2A and SOFTFAIL2B parameters are used to view an IOM s soft failures For a list of channels in failure use the CHNLWFAILA and ...

Page 271: ...bly not calibrated Cause EEPROM used to hold calibration information in Analog Input and Analog Output IOPs checksum failure It usually means an Analog Output IOM is not calibrated properly Solution Calibrate the Analog Input or Analog Output IOM refer to the IOM Calibration Procedures section for the procedure If the error persists replace the IOM 08 EECNTERR EEPROM counter error too many writes ...

Page 272: ...ic Solution 23 OUTPUTFL Failure in output circuit field wiring detected by Analog Output or Digital Output Diagnostic check Check field wiring and the fuses on the IOTA Cause Failure in output circuit field wiring detected by Analog Output or Digital Output Solution Check field wiring and the fuses on the IOTA If it is good try replacing the IOTA and or the appropriate IOM card 24 STCKLIM IOM firm...

Page 273: ...r noise on the input 31 FTAMSMCH TC RTD FTA type mismatch with channel configuration Diagnostic check Check channel block configuration Cause TC RTD FTA type mismatch with channel configuration Solution Reconfigure the channel block or replace the FTA 32 VZERO FL Zero reference voltage out of range in Analog Input and Analog Output IOMs Diagnostic check Zero reference failure Cause Zero reference ...

Page 274: ...a soft failure Diagnostic check Check TC RTD FTA 2 Cause TC RTD FTA 2 has a soft failure Solution Check TC RTD FTA 2 38 CALBABRT Calibration of a module has aborted due to a failure Diagnostic check Cause Calibration of a module has aborted due to a failure Solution 39 BADCALRF Internal calibration test voltages out of range Diagnostic check None Internal calibration test voltages out of range Cau...

Page 275: ...nnel is out of range Diagnostic check Check input wiring Cause Analog to digital conversion on this Analog Input channel is out of range Solution Check the input wiring at the IOTA possible open contact Otherwise replace the IOM 43 ADOUTCAL Analog Input or Analog Output IOM is out of calibration Diagnostic check Check Analog Input or Analog Output IOM calibration Cause Analog Input or Analog Outpu...

Page 276: ...Secondary latch failure Solution 46 BDOUTBFR Output disable buffer failure Diagnostic check Cause Output disable buffer failure Solution 47 VCALFAIL Calibration reference voltage out of range Diagnostic check Cause Calibration reference voltage out of range Solution 48 F1NOTCAL FTA1 not calibrated Diagnostic check Cause FTA1 not calibrated Solution ...

Page 277: ...ter to FTA 1 If the FTA is missing install the FTA If the FTA is present replace the FTA 51 F2COM_FL TC RTD FTA 2 communication failure Diagnostic check TC RTD FTA 2 communication failure 2 Cause TC RTD FTA 2 communication failure Solution Check the connection from the Power Adapter to FTA 2 If the FTA is missing install the FTA If the FTA is present replace the FTA 52 F1_IDERR TC RTD FTA 1 identi...

Page 278: ...nce voltage failure Diagnostic check TC RTD FTA 1 reference voltage failure Cause TC RTD FTA 1 reference voltage failure Solution Replace the FTA 55 F2VREFFL TC RTD FTA 2 reference voltage failure Diagnostic check TC RTD FTA 2 reference voltage failure Cause TC RTD FTA 2 reference voltage failure Solution Replace the FTA 56 F1CAL_FL TC RTD FTA 1 calibration failure Diagnostic check TC RTD FTA 1 ca...

Page 279: ...ITENBL Analog Output Digital Output write enable protection failure Diagnostic check Cause Analog Output Digital Output write enable protection failure Solution 60 MLTINPFL Multiple input failure detected Diagnostic check Cause Multiple input failure detected Solution 61 REDNDIAG Redundancy hardware diagnostic failure Diagnostic check Redundancy hardware diagnostic failure Cause Redundancy hardwar...

Page 280: ... non supportive hardware rev Diagnostic check Cause IO redundancy configured on non supportive hardware rev Solution 69 DTPATHFL Data path failure Diagnostic check Cause Data path failure Solution 70 DTPATHTO Data path time out Diagnostic check Cause Data path time out Solution 72 PIFAULTY Bad personality image Diagnostic check Cause Bad personality image Solution ...

Page 281: ...nnel 2 or modem 2 Diagnostic check None HART hardware error detected Cause HART hardware error detected against DUART channel 2 or modem 2 Solution Replace the IOM 163 HMODEM3 HART hardware error detected against DUART channel 3 or modem 3 Diagnostic check None HART hardware error detected Cause HART hardware error detected against DUART channel 3 or modem 3 Solution Replace the IOM 164 HMODEM4 HA...

Page 282: ...ssor program stack above 90 usage level Diagnostic check Cause HART processor program stack above 90 usage level Solution 167 FTA3FAIL TC RTD FTA 3 has a Soft failure Diagnostic check Check FTA 3 Cause TC RTD FTA 3 has a Soft failure Solution Check FTA 3 This soft failure is introduced in Series 8 168 FTA4FAIL TC RTD FTA 4 has a Soft failure Diagnostic check Check FTA 4 Cause TC RTD FTA 4 has a So...

Page 283: ...e Cause TC RTD FTA 3 communication failure Solution Check the connection from the Power Adapter to FTA 1 If the FTA is missing install the FTA If the FTA is present replace the FTA This soft failure is introduced in Series 8 172 F4COMFL TC RTD FTA 4 communication failure Diagnostic check TC RTD FTA 4 communication failure Cause TC RTD FTA 4 communication failure Solution Check the connection from ...

Page 284: ...Diagnostic check Verify correct the FTA pinning Cause TC RTD FTA 4 identification failure Solution Verify correct the FTA pinning This soft failure is introduced in Series 8 175 F3VREFFL TC RTD FTA 3 reference voltage failure Diagnostic check None Cause TC RTD FTA 3 reference voltage failure Solution Replace the FTA This soft failure is introduced in Series 8 176 F4VREFFL TC RTD FTA 4 reference vo...

Page 285: ...TA calibration Cause TC RTD FTA 4 calibration failure Solution Recalibrate the FTA This soft failure is introduced in Series 8 179 OPENWIRE Open wire sensor detected Diagnostic check Check the field wiring and IOTA connections Cause Open wire sensor detected Solution Check the field wiring and IOTA connections 180 DOVRCRNT Digital Output channel detected a short circuit or over current situation D...

Page 286: ...Diagnostic check IOL address diagnostic failure Cause IOL address diagnostic failure Solution Check IOM number at device index switch Ensure correct assignment If not correct reset to correct device index number Reset IOM 183 RDBKRGDIAGFL Readback Register Diagnostic Failure Diagnostic check Readback register diagnostic failure Cause Readback register diagnostic failure Solution Internal hardware ...

Page 287: ...oard Missing Diagnostic check Relay Extension Board missing Cause Relay Extension Board missing Solution Ensure Relay Board is properly installed 186 REDHWFAIL Redundancy hardware failure Diagnostic check Cause Redundancy Hardware Failure Solution 187 HARTCHANFAIL IOM or IOTA HART channel failure Diagnostic check Cause IOM or IOTA HART Channel Failure Solution ...

Page 288: ...ration Form s Maintenance tab for the IOMLHFSTA IOMLHFSTB parameters Figure 69 Location of hard failure message To review the FAULTED state of Analog Output and Digital Output failures see FAULTED state and IOM hard failure To recover from an IO module hard failure perform the following steps Step Action 1 Reset the IO module using the User Reset Contacts located on the IOTA Note The Digital Outpu...

Page 289: ...ogs using the CTool Application 5 Extract the IOM internal logs trace and crash logs using the CTool Application 6 Report the problem to Honeywell TAC and provide all data captured in steps 2 5 IOM Behavior during Hard Failures When the IOM hard fails and switch over to the secondary does not take place For a Digital Output module all field output terminals for channels with DOTYPE STATUS go to th...

Page 290: ...gram execution X X X X X 04 RAMCNTERR RAM contents diagnostics failed X X X X X 05 RAMADRERR RAM address diagnostics failed X X X X X 06 DPAERROR IOM was changed while the IOM is powered X X X X X 09 IOLJABBER IOL jabber circuit fired X X X X X 11 BADPGJMP Illegal value case control in the IOM firmware X X X X X 17 DMT_TMOUT Dead man cell timer expired IOM firmware task scheduling corrupted X X X ...

Page 291: ...for other Experion subsystems Document Section Comments Control Builder Error Codes Reference Describes error codes generated from within Control Builder Server Scripting Reference Server scripting error messages Describes the meaning of error messages in the server log specific to server scripting Guidelines for requesting support If you cannot resolve a problem by using this guide you can reques...

Page 292: ...13 Series 8 I O Alarms and Failures 13 4 Getting further assistance 292 Series 8 I O User s Guide R500 Honeywell April 2017 ...

Page 293: ...Honeywell Process Solutions 1860 W Rose Garden Lane Phoenix AZ 85027 USA ...

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