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COMFORTPOINT PROGRAMMABLE LON, VAV/UNITARY CONTROLLERS

62-0288—03

6

Wiring

All wiring must comply with applicable electrical codes and 

ordinances, or as specified on installation wiring diagrams. 

Controller wiring is terminated to the screw terminal blocks 

located on the top and the bottom of the device.

WARNING

Electrical Shock Hazard.

Can cause severe injury, death or property 

damage.

Disconnect power supply before beginning wiring or 

making wiring connections, to prevent electrical shock 

or equipment damage.

NOTES:

For multiple controllers operating from a single 

transformer, the same side of the transformer 

secondary must be connected to the same power 

input terminal in each controller. Controller 

configurations will not necessarily be limited to 

three devices, but the total power draw, including 

accessories, cannot exceed 100 VA when 

powered by the same transformer (U.S. only). For 

power and wiring recommendations, see “Wiring”. 

The earth ground terminal (terminal 3) must be 

connected to a verified earth ground for each 

controller in the group (see Fig. 12 on page 7).

All loads on the controller must be powered by the 

same transformer that powers the controller itself. 

A controller can use separate transformers for 

controller power and output power.

Keep the earth ground connection (terminal 3) 

wire run as short as possible.

Do not connect the universal input COM termi-

nals, analog output COM terminals or the digital 

input/output COM terminals to earth ground. 

Refer to Fig. 10–Fig. 12 for wiring examples.

The 24 Vac power from an energy limited Class II power 

source must be provided to the controller. To conform to Class 

II restrictions (U.S. only), the transformer must not be larger 

than 100 VA. 

Fig. 10 depicts a single controller using one transformer.

IMPORTANT

Power must be off prior to connecting to or removing 

connections from the 24 Vac power (24 Vac/24 Vac 

COM), earth ground (EGND), and 20 Vdc power (20 

Vdc) terminals..

IMPORTANT

Use the heaviest gauge wire available, up to 

14 AWG (2.0 sq mm), with a minimum of 18 AWG 

(1.0 sq mm), for all power and earth ground wiring.

Screw-type terminal blocks are designed to accept 

up to one 14 AWG (2.0 sq mm) conductor or up to 

two 18 AWG (1.0 sq mm) conductors. More than two 

wires that are 18 AWG (2.0 sq mm) can be con-

nected with a wire nut. Include a pigtail with this wire 

group and attach the pigtail to the terminal block.

IMPORTANT

If the controller is used on 

Heating and Cooling 

Equipment (UL 1995, U.S. only) 

and the 

transformer primary power is more than 150 volts, 

connect terminal 2, (the 24 Vac common [24 VAC 

COM] terminal) to earth ground (see Fig. 11). For 

these applications, 

only one

 controller can be 

powered by each transformer.

NOTES:

Unswitched 24 Vac power wiring can be run in the 

same conduit as the L

ON

W

ORKS

® cable.

Maintain at least a 3 in. (7.6 cm) separation 

between Triac outputs and L

ON

W

ORKS

® wiring 

throughout the installation.

Fig. 10. Power wiring details for one controller 

per transformer.

Fig. 11. Transformer power wiring details for one 

controller used in UL 1995 equipment (U.S. only).

More than one controller can be powered by a single 

transformer. Fig. 12 shows power wiring details for multiple 

controllers.

CONNECT POWER TO  

TERMINALS 1 AND 2 

EARTH 

GROUND 

(TERMINAL 3) 

TRANSFORMER 

OUTPUT 

DEVICE 

POWER 

M23557A

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3 3 

3 3 

3 4 

 

COM 

24 VAC 

M23558A

EARTH 

GROUND 

(TERMINAL 3) 

TRANSFORMER 

OUTPUT 

DEVICE 

POWER 

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3  3 

3 3 

3 3 

3 4 

 

EARTH 

GROUND 

LINE VOLTAGE 

GREATER 

THAN 150 VAC 

IF THE CONTROLLER IS USED IN UL 1995 EQUIPMENT AND THE  

PRIMARY POWER IS MORE THAN 150 VOLTS, GROUND 24 VAC COM  

SIDE OF TRANSFORMER SECONDARY. 

COM 

24 VAC 

CONNECT POWER TO  

TERMINALS 1 AND 2 

Summary of Contents for CP-UL1012S

Page 1: ...mmunica tions Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs The eight models are described in Table 1 The photo to the left is the model CP VL6436AS which includes the actuator Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communi...

Page 2: ...nd access to the Neuron Service Pin The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present See Fig 4 Fig 7 on page 4 for mounting dimensions For CP VL0000AS CP VL4022AS and CP VL6436AS models the actuator is mou...

Page 3: ...0 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 lb in 3 0 3 5 Nm torque d U...

Page 4: ...ATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 2 3 4 5 6 7 8 9 0 1 2 1 1 1 2 3 4 5 6 7 8 9 0 1 2 DEPTH IS 2 1 4 57 4 13 16 12...

Page 5: ...CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS Air flow Pickup For CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that conn...

Page 6: ...removing connections from the 24 Vac power 24 Vac 24 Vac COM earth ground EGND and 20 Vdc power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two w...

Page 7: ...res to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection Fig 13 Attaching two or more wires at terminal blocks Controller Replacement CP VL0000AS CP VL4022AS and CP VL6436AS For CP VL0000AS CP VL4022AS and CP VL6436AS controllers which are hard wired to an actuator perform the following actions...

Page 8: ...ler from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 5 5 Mount the new controller see Installation on page 2 6 Reconnect the two air flow pickup tubes to the pressure sensor see Piping CP VL0000AS CP VL4022AS CP VL4024NS CP ...

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