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COMFORTPOINT PROGRAMMABLE LON, VAV/UNITARY CONTROLLERS

5

62-0288—03

Panel Mounting

The controller enclosure is constructed of a plastic base plate 

and a plastic factory-snap-on cover. 

NOTE: The controller is designed so that the cover does not 

need to be removed from the base plate for either 

mounting or wiring.

The controller mounts using four screws inserted through the 

corners of the base plate. Fasten securely with four No. 6 or 

No. 8 machine or sheet metal screws.

The controller can be mounted in any orientation. Ventilation 

openings are designed into the cover to allow proper heat 

dissipation, regardless of the mounting orientation.

DIN Rail Mounting (CP-UL1012S, CP-UL4024S, 
CP-UL6438S, CP-VL4024NS, and CP-VL6438NS)

To mount the CP-UL1012S, CP-UL4024S, CP-UL6438S, 

CP-VL4024NS, or CP-VL6438NS controller on a DIN rail 

[standard EN50022; 1-3/8 in. x 9/32 in. (7.5 mm x 35 mm)], 

refer to Fig. 8 and perform the following steps:

1.

Holding the controller with its top tilted in towards the 

DIN rail, hook the two top tabs on the back of the con-

troller onto the top of the DIN rail.

2.

Push down and in to snap the two bottom flex connec-

tors of the controller onto the DIN rail.

Fig. 8. Controller DIN rail mounting (models CP-UL1012S, 

CP-UL4024S, CP-UL6438S, CP-VL4024NS, and 

CP-VL6438NS).

IMPORTANT

To remove the controller from the DIN rail, perform the 

following:

1. Push straight up from the bottom to release the top 

tabs.

2. Rotate the top of the controller out towards you and 

pull the controller down and away from the DIN rail to 

release the bottom flex connectors.

Piping (CP-VL0000AS, CP-VL4022AS, 

CP-VL4024NS, CP-VL6436AS, and 

CP-VL6438NS)

Air flow Pickup

For CP-VL0000AS, CP-VL4022AS, CP-VL4024NS, 

CP-VL6436AS, and CP-VL6438NS, connect the air flow pickup 

to the two restrictor ports on the controller (see Fig. 9).

NOTES:

Use 1/4 inch (6 mm) outside diameter, with a 

0.040 in. (1 mm) wall thickness, plenum-rated 

1219 FR (94V-2) tubing.

Always use a fresh cut on the end of the tubing 

that connects to the air flow pickups and the 

restrictor ports on the controller.

Connect the high pressure or upstream tube to the plastic 

restrictor port labeled (

+

), and the low pressure or 

downstream tube to the restrictor port labeled (

-

). See labeling 

in Fig. 9. When twin tubing is used from the pickup, split the 

pickup tubing a short length to accommodate the connections.

NOTES:

If controllers are mounted in unusually dusty or 

dirty environments, an inline, 5-micron disposable 

air filter (use 5-micron filters compatible with 

pneumatic controls) is recommended for the high 

pressure line (marked as 

+

) connected to the air 

flow pickup.

The tubing from the air flow pickup to the control-

ler should not exceed three feet (0.914 m). Any 

length greater than this will degrade the flow 

sensing accuracy.

Use caution when removing tubing from a 

connector. Always pull straight away from the 

connector or use diagonal cutters to cut the edge 

of the tubing attached to the connector. Never 

remove by pulling at an angle.

Fig. 9. Air flow pickup connections (CP-VL0000AS, 

CP-VL4022AS, CP-VL4024NS, CP-VL6436AS, and 

CP-VL6438NS).

DIN RAIL

TOP TABS

BOTTOM FLEX

CONNECTORS

M16815

M23556A

AIR FLOW 

PICKUP 

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3 3 

3 3 

3 4 

RESTRICTOR 

PORT 

RESTRICTOR 

PORT 

CONNECTOR 

TUBING 

Summary of Contents for CP-UL1012S

Page 1: ...mmunica tions Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs The eight models are described in Table 1 The photo to the left is the model CP VL6436AS which includes the actuator Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communi...

Page 2: ...nd access to the Neuron Service Pin The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present See Fig 4 Fig 7 on page 4 for mounting dimensions For CP VL0000AS CP VL4022AS and CP VL6436AS models the actuator is mou...

Page 3: ...0 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 lb in 3 0 3 5 Nm torque d U...

Page 4: ...ATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 2 3 4 5 6 7 8 9 0 1 2 1 1 1 2 3 4 5 6 7 8 9 0 1 2 DEPTH IS 2 1 4 57 4 13 16 12...

Page 5: ...CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS Air flow Pickup For CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that conn...

Page 6: ...removing connections from the 24 Vac power 24 Vac 24 Vac COM earth ground EGND and 20 Vdc power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two w...

Page 7: ...res to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection Fig 13 Attaching two or more wires at terminal blocks Controller Replacement CP VL0000AS CP VL4022AS and CP VL6436AS For CP VL0000AS CP VL4022AS and CP VL6436AS controllers which are hard wired to an actuator perform the following actions...

Page 8: ...ler from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 5 5 Mount the new controller see Installation on page 2 6 Reconnect the two air flow pickup tubes to the pressure sensor see Piping CP VL0000AS CP VL4022AS CP VL4024NS CP ...

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