background image

COMFORTPOINT PROGRAMMABLE LON, VAV/UNITARY CONTROLLERS

7

62-0288—03

NOTE: Controller configurations are not necessarily limited 

to three devices, but the total power draw, including 

accessories, cannot exceed 100 VA when powered 

by the same transformer (U.S. only). For power 

wiring recommendations, see “Wiring” on page 6.

Fig. 12. Power wiring details for two or more controllers per transformer. 

Wiring Method

WARNING

Electrical Shock Hazard.

Can cause severe injury, death or property 

damage.

Disconnect power supply before beginning wiring, or 

making wiring connections, to prevent electrical shock 

or equipment damage.

NOTE: When attaching two or more wires to the same termi-

nal, other than 14 AWG (2.0 sq mm), be sure to twist 

them together. Deviation from this rule can result in 

improper electrical contact (see Fig. 13).

Each terminal can accommodate the following gauges of wire:

— Single wire: from 22 AWG to 14 AWG solid or stranded

— Multiple wires: up to two 18 AWG stranded, with 1/4 watt 

wire-wound resistor

Prepare wiring for the terminal blocks, as follows:

1.

Strip 1/2 in. (13 mm) insulation from the conductor.

2.

Cut a single wire to 3/16 in. (5 mm). Insert the wire in 

the required terminal location and tighten the screw.

3.

If two or more wires are being inserted into one terminal 

location, twist the wires together a minimum of three 

turns before inserting them (see Fig. 13).

4.

Cut the twisted end of the wires to 3/16 in. (5 mm) 

before inserting them into the terminal and tightening 

the screw.

5.

Pull on each wire in all terminals to check for good 

mechanical connection.

Fig. 13. Attaching two or more wires at terminal blocks.

Controller Replacement (CP-VL0000AS, 

CP-VL4022AS, and CP-VL6436AS)

For CP-VL0000AS, CP-VL4022AS, and CP-VL6436AS 

controllers, which are hard-wired to an actuator, perform the 

following actions to replace the complete assembly (controller 

and actuator):

1.

Remove all power from the controller.

2.

Remove the two air flow pickup connections from the 

pressure sensor.

3.

Remove the terminal blocks.

4.

Remove the old controller and actuator assembly from 

its mounting.

M23559A

120/240 

VAC 

TRANSFORMER 

OUTPUT 

DEVICE 

POWER 

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3 3 

3 3 

3 4 

COM 

24 VAC 

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3 3 

3 3 

3 4 

EARTH 

GROUND (TERMINAL 3) 

Δ

1 2 3 4 5 6 7 8 

2 3 4 5 6 7 8  0 

1  1 1 1 1 1 1 1  2 

1 2 3 4 5 6 7 8  0 

2 2 

2 2 2 2 2 2  3 

1 2 3 4 5 6 7 8  0 

3 3 

3 3 

3 4 

EARTH 

GROUND (TERMINAL 3) 

EARTH 

GROUND (TERMINAL 3) 

CONNECT POWER TO  

TERMINALS 1 AND 2 

1/2

(13)

STRIP 1/2 IN. (13 MM) 

FROM WIRES TO 

BE ATTACHED AT 

ONE TERMINAL.

1.

2.

TWIST WIRES 

TOGETHER WITH 

PLIERS (A MINIMUM 

OF THREE TURNS).

3.

CUT TWISTED END OF WIRES TO 3/16 IN. (5 MM) 

BEFORE INSERTING INTO TERMINAL AND 

TIGHTENING SCREW. THEN PULL ON EACH 

WIRE IN ALL TERMINALS TO CHECK FOR 

GOOD MECHANICAL CONNECTION.

M17207

Summary of Contents for CP-UL1012S

Page 1: ...mmunica tions Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs The eight models are described in Table 1 The photo to the left is the model CP VL6436AS which includes the actuator Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communi...

Page 2: ...nd access to the Neuron Service Pin The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present See Fig 4 Fig 7 on page 4 for mounting dimensions For CP VL0000AS CP VL4022AS and CP VL6436AS models the actuator is mou...

Page 3: ...0 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 lb in 3 0 3 5 Nm torque d U...

Page 4: ...ATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 2 3 4 5 6 7 8 9 0 1 2 1 1 1 2 3 4 5 6 7 8 9 0 1 2 DEPTH IS 2 1 4 57 4 13 16 12...

Page 5: ...CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS Air flow Pickup For CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that conn...

Page 6: ...removing connections from the 24 Vac power 24 Vac 24 Vac COM earth ground EGND and 20 Vdc power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two w...

Page 7: ...res to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection Fig 13 Attaching two or more wires at terminal blocks Controller Replacement CP VL0000AS CP VL4022AS and CP VL6436AS For CP VL0000AS CP VL4022AS and CP VL6436AS controllers which are hard wired to an actuator perform the following actions...

Page 8: ...ler from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 5 5 Mount the new controller see Installation on page 2 6 Reconnect the two air flow pickup tubes to the pressure sensor see Piping CP VL0000AS CP VL4022AS CP VL4024NS CP ...

Reviews: