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COMFORTPOINT PROGRAMMABLE LON, VAV/UNITARY CONTROLLERS

3

62-0288—03

 

Fig. 2. Damper with 90 degree CW rotation to open.

Before Mounting Actuator onto Damper Shaft 
(CP-VL0000AS, CP-VL4022AS, and CP-VL6436AS)

Tools required:

— Phillips #2 screwdriver - end-limit set screw adjustment

— 8 mm wrench - centering clamp

Before mounting the actuator onto the VAV box damper shaft, 

determine the following:

1.

Determine the damper shaft diameter. It must be 

between 3/8 in. and 1/2 in. (10 to 13 mm).

2.

Determine the length of the damper shaft. If the length 

of the VAV box damper shaft is less than 1-9/16 in. 

(40 mm), the actuator cannot be used.

3.

Determine the direction the damper shaft rotates to 

open the damper (CW or CCW) (see Fig. 3). Typically, 

there is an etched line on the end of the damper shaft 

that indicates the position of the damper. In Fig. 2, the 

indicator shows the damper open in a CW direction.

4.

Determine the damper full opening angle (45, 60, or 90 

degrees). In Fig. 2, the damper is open to its full open 

position of 90 degrees.

Fig. 3. Determining the rotation direction (CW or CCW) 

for damper opening.

Mounting Actuator onto Damper Shaft 
(CP-VL0000AS, CP-VL4022AS, and CP-VL6436AS )

The unit is shipped with the actuator set to rotate open in the 

clockwise (CW) direction to a full 95 degrees. The extra 5 

degrees ensures a full opening range for a 90 degree damper. 

The installation procedure varies depending on the damper 

opening direction and angle:

1.

If the damper rotates clockwise (CW) to open, and the 

angle of the damper open-to-closed is 90 degrees:

a. Manually open the damper fully (rotate clockwise). 

b. Using the Declutch button, rotate the universal shaft 

adapter fully clockwise. 

c. Mount the actuator to the VAV damper box and shaft. 

d. Tighten the two bolts on the centering clamp 

(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). 

When the actuator closes, the damper rotates CCW 

90 degrees to fully close. 

2.

If the damper rotates clockwise (CW) to open, and the 

angle of the damper open-to-closed is 45 or 60 degrees:

a. Manually open the damper fully (rotate clockwise).

b. The actuator is shipped with the mechanical 

end-limits set at 95 degrees. Adjust the two 

mechanical end-limit set screws to provide the 

desired amount of rotation. Adjust the two set 

screws closer together to reduce the rotation travel.

c. Tighten the two mechanical end-limit screws 

(Phillips #2 screwdriver; (26.5–31 lb-in. [3.0–3.5 

Nm] torque).

d. Using the Declutch button, rotate the universal shaft 

adapter fully clockwise. 

e. Mount the actuator to the VAV damper box and shaft. 

f. Tighten the two bolts on the centering clamp 

(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque).

g. When the actuator closes, the damper rotates CCW 

either 45 or 60 degrees to fully close.

3.

If the damper rotates counterclockwise (CCW) to open, 

and the angle of the damper open-to-closed is 90 degrees:

a. Manually open the damper fully (rotate counter-

clockwise).

b. Using the Declutch button, rotate the universal shaft 

adapter fully counterclockwise. 

c. Mount the actuator to the damper box and shaft. 

d. Tighten the two bolts on the centering clamp (8 mm 

wrench; 70.8–88.5 lb-in. [8–10 Nm] torque). When 

the actuator closes, the damper rotates CW 

90 degrees to fully close.

4.

If the damper rotates counterclockwise (CCW) to open, 

and the angle of the damper open-to-closed is 45 or 

60 degrees:

a. Manually open the damper fully (rotate counter-

clockwise).

b. The actuator is shipped with the mechanical 

end-limits set at 95 degrees. Adjust the two 

mechanical end-limit set screws to provide the 

desired amount of rotation. Adjust the two set 

screws closer together to reduce the rotation travel.

c. Tighten the two mechanical end-limit screws 

(Phillips #2 screwdriver; (26.5–31 lb-in. [3.0–3.5 

Nm] torque).

d. Using the Declutch button, rotate the universal shaft 

adapter fully counter-clockwise. 

e. Mount the actuator to the VAV damper box and shaft. 

f. Tighten the two bolts on the centering clamp 

(8 mm wrench; 70.8–88.5 lb-in. [8–10 Nm] torque).

g. When the actuator closes, the damper rotates CW 

either 45 or 60 degrees to fully close.

M23569

DAMPER SHAFT 

ROTATES 

CLOCKWISE 

TO OPEN

DAMPER

AIR 

FLOW

AIR 

FLOW

CW TO OPEN, CCW TO CLOSE

CCW TO OPEN, CW TO CLOSE

M2067B

TYPE A DAMPER

TYPE B DAMPER

Summary of Contents for CP-UL1012S

Page 1: ...mmunica tions Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs The eight models are described in Table 1 The photo to the left is the model CP VL6436AS which includes the actuator Table 1 Controller configurations a One Universal Input UI 1 is user selectable as a fast digital pulse meter Each controller communi...

Page 2: ...nd access to the Neuron Service Pin The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present See Fig 4 Fig 7 on page 4 for mounting dimensions For CP VL0000AS CP VL4022AS and CP VL6436AS models the actuator is mou...

Page 3: ...0 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 lb in 3 0 3 5 Nm torque d U...

Page 4: ...ATION PANEL MOUNTING HOLE 4X 3 16 IN 4 5 M28647 5 3 64 128 8 5 16 211 6 29 64 164 1 55 64 47 6 17 64 159 7 16 11 DEPTH IS 2 1 4 57 M28649 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION 3 16 4 5 PANEL MOUNTING HOLE 4X 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 1 1 1 1 2 2 2 2 2 3 4 5 6 7 8 9 0 1 2 3 4 1 1 1 2 3 4 5 6 7 8 9 0 1 2 1 1 1 2 3 4 5 6 7 8 9 0 1 2 DEPTH IS 2 1 4 57 4 13 16 12...

Page 5: ...CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS Air flow Pickup For CP VL0000AS CP VL4022AS CP VL4024NS CP VL6436AS and CP VL6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that conn...

Page 6: ...removing connections from the 24 Vac power 24 Vac 24 Vac COM earth ground EGND and 20 Vdc power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two w...

Page 7: ...res to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection Fig 13 Attaching two or more wires at terminal blocks Controller Replacement CP VL0000AS CP VL4022AS and CP VL6436AS For CP VL0000AS CP VL4022AS and CP VL6436AS controllers which are hard wired to an actuator perform the following actions...

Page 8: ...ler from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 5 5 Mount the new controller see Installation on page 2 6 Reconnect the two air flow pickup tubes to the pressure sensor see Piping CP VL0000AS CP VL4022AS CP VL4024NS CP ...

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