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EN1H-1374GE23 R1014  -  Translation of original

7

Honeywell GmbH

GB

3. Description

Honeywell Compact Booster Unit - single pump CBU144 as a safety device 
to separate potable water from category 5 fluids according to DIN EN 1717 
for fire extinguisher applications acc. to DIN 14462 and DIN1988-600 with 
free outlet type AB and a vertical high-pressure pump.
Fully automatic, fully wired Compact Booster Unit-single pump with modular 
design comprising a single pump system and a buffer tank for the hygienic 
separation of potable water and category 5 fluids according to DIN EN 1717, 
on a common base frame. The modular design makes it possible to discon-
nect modules for installation in buildings with limited space. The system is 
switched on and off regulated by pressure.
Separation of systems as a means to protect potable water from being 
contaminated by fluids of the category 5 according to DIN EN 1717

3.1 Intended use

The compact booster unit may only be operated in such areas as described 
in the other applicable documents. 
Non-intended operation of the compact booster unit can result in danger to 
persons, systems, the surroundings and the environment. 
• Operate the compact booster unit only if it is in perfect working condition. 
• Do not operate the compact booster unit if it is only partially assembled. 
• The compact booster unit may only be used to pump the medium as 

described in the documentation of the respective version. 

• Never operate the compact booster unit without pump medium. 
• Observe the values for minimum pumping rates (avoiding damage 

because of overheating, storage damage, ...). 

• Observe the values for maximum pumping rates (to avoid damage due to 

overheating, floating ring seal damage, cavitation damage, storage 
damage, ...). 

• Do not throttle the input of the compact booster unit (to avoid cavitation 

damage). 

• Other modes of operations, if not mentioned in the documentation, have 

to be coordinated with the manufacturer.

3.2 Non-intended use

The compact booster unit is not designed for operation outside. Tempera-
ture, light and moisture can lead to malfunctions and damaging devices. 
• Do not operate the compact booster unit outside.
• Operate the compact booster unit only as intended.
• Do not fill aggressive or flammable medium into the medium lines of the 

system.

• No mechanical stress on housings (e.g. by depositing objects or as a 

step).

• Do not perform any external modifications on the device housing. Do not 

paint housing parts and screws!

• Do not disassemble the compact booster unit more than is necessary for 

purposes of installation and maintenance.

3.3 Version

The Compact Booster Unit consists of the following modules, that can be 
disassembled (for example for transport purposes). 
• The single pump booster unit has a pump, a control unit, valves and 

connected piping. The pressure switch and temperature sensor are 
installed, wired and preset with standard default values in the factory.

• Buffer tank with inlet and flushing apparatus as well as level, overflow and 

dry running monitor. The components are assembled and preset in the 
factory. The electrical components are connected to the control unit of the 
booster station with plug connections. Thus if required an electric separa-
tion can be made.

• A common base frame for the double pump booster unit and the buffer 

tank that allows tranportation with a standard pallet hand forklift.The 
pumps and base frame are equipped with vibration dampers.

3.3.1 Structure

A single pumping system made up of:

• a normal sucking, vertical high-pressure rotary pump with all components 

in contact with the medium made of stainless steel

• Standard-motor each pump, energy efficiency class IE2
• Check valves 
• Shut-off valve on the inlet and outlet sides
• Diaphragm expansion vessel on the outlet side as vessel
• Vibration damper
• Pressure gauge display 
• Shut-off valve, lockable 
• Pump protection through temperature related minimum flow
• Piping made of chrom-nickel-steel alloy
• The system is connected to the installation pipeline with circular flanges
• Base frame made of coated steel

Electrical switching apparatus with an electro-mechanical control unit 
comprising:

• Power supply via 3/N/PE, 400V AC, 50Hz 
• Main switch that is protected against unauthorised operation 
• Control transformer 400V / 230V- 24V
• Green indicator light for standby 
• Red indicator light for water shortage
• Yellow indicator light for malfunction 
• White indicator light for operation on demand
• Manual/automatic switch
• Timer for 24 hour functional operation and weekly flushing cycle
• Remote on/off, protected against wire breakage and short circuit
• Phase monitor relays with rotation monitoring and phase failure protection 
• Smooth operated start-up
• Motor protection device, in case of failure only indicates an alarm
• Terminal strip with markings for all connections 
• Plug connectors for easy connection of electrical equipment on the buffer 

tank

Terminal strip for potential-free contact for time-delayed potable water 
separation (adjustable)

• Control voltage 230V, AC 6A

Buffer tank made of polyethylene with: 

• Non-circular, free overflow according to DIN EN 13077, Type AB
• Drainage connection DN 100 (nozzles) with integrated siphon trap
• Usable volume 540 litres
• Refilling of potable water via float valve
• Automatic flushing device via solenoid valve
• Sensors for monitoring of dry running and overflow

Pump medium

Non-potable water 
Without aggressive, abrasive and solid 
components 

Flow rate 

max. 48 m

3

/h (13,3 l/s) 

Pumping head 

up to 125 m 

Medium temperature 

up to 30 °C 

Ambient temperature

up to 40 °C

Pressure rating

PN16

Inlet pressure
up to 18 m

3

/h

up to 36 m

3

/h

up to 48 m

3

/h

min. 1,5 bar, max. 8 bar
min. 3 bar, max. 8 bar
min. 4 bar, max. 8 bar

Supply voltage

2 x 3/N/PE, AC 400 V, 50 Hz 

Summary of Contents for CBU144 Series

Page 1: ...CBU144 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32303720 001 ...

Page 2: ... separation of potable water 9 3 5 9 Mode of operation in the event of power loss 9 3 6 Options 9 4 Technical data 10 4 1 Construction dimensions 11 4 2 Noise expectancy values 11 4 3 Authorised environmental conditions 11 5 Shipping 12 5 1 Check condition upon delivery 12 5 2 Transportation 12 6 Assembly 12 6 1 General safety instructions 12 6 2 Installation according to DIN 14462 12 6 3 Installa...

Page 3: ...e observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 4 Further safety regulations...

Page 4: ...easures Environmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth syste...

Page 5: ...rotection against contact during operation of the pump Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 10 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts author...

Page 6: ...individual cases from the actual compact booster unit version 2 1 4 Symbols 1 Start of a task description 2 Next work step Result of an action List of several options Reference to other documents 2 2 Other applicable documents Product data sheet CBU144 Operating instructions of the operating company Data sheets Documentation for the switch cabinet circuit diagram Wiring scheme for the external rem...

Page 7: ... unit valves and connected piping The pressure switch and temperature sensor are installed wired and preset with standard default values in the factory Buffer tank with inlet and flushing apparatus as well as level overflow and dry running monitor The components are assembled and preset in the factory The electrical components are connected to the control unit of the booster station with plug conn...

Page 8: ... and completely wired with the Compact Booster Unit Power supply for water level measure ment and solenoid valve is made possible via a plug connection to the switch cabinet 3 4 4 1 Automation Electro mechanical control unit Timer for 24 hour functional operation and weekly flushing cycle Manual automatic switch Phase monitor relays with rotation monitoring and phase failure protection Protection ...

Page 9: ...ated in the automatic and manual modes 3 5 6 Mode of operation for refilling Refilling is done automatically via a float valve Water shortage and overflow are indicated as an error by the switch cabinet 3 5 7 Mode of operation for flushing Flushing of the potable water pipeline connected upstream can be activated by setting the digital timer in the switching cabinet via the solenoid valve The flus...

Page 10: ...8 4 5 5 10 07 CBU144 50A 074 18 74 G2 DN50 7 4 2 4 9 8 7 5 13 6 CBU144 50A 085 18 85 G2 DN50 8 5 2 7 11 2 7 5 13 6 CBU144 50A 095 18 95 G2 DN50 9 5 3 2 12 7 11 19 47 CBU144 50A 105 18 105 G2 DN50 10 5 3 6 14 1 11 19 47 CBU144 65A 128 18 125 G2 DN65 12 5 1 5 14 15 26 7 CBU144 80B 052 36 51 G2 1 2 DN80 5 1 1 6 1 11 19 47 CBU144 80B 063 36 62 G2 1 2 DN80 6 2 1 1 7 3 11 19 47 CBU144 80B 073 36 72 G2 1...

Page 11: ...G2 DN50 1372 208 1820 1965 412 CBU144 50A 105 G2 DN50 1372 208 1820 1965 413 CBU144 65A 128 G2 DN65 1372 223 1845 1990 449 CBU144 80B 052 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 063 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 073 G2 1 2 DN80 1425 257 1855 2000 399 CBU144 80B 084 G2 1 2 DN80 1425 257 1855 2000 413 CBU144 80B 094 G2 1 2 DN80 1425 257 1855 2000 416 CBU144 80B 104 G2 1 2 DN80 ...

Page 12: ...ht information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Figure 6 Transporting the entire system Figure 7 Dividing the entire system for transportation Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Op...

Page 13: ...ays install pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If kompensators are used to damper vibrations their durability has to be ascertained Compensators ha...

Page 14: ...on protection IEC 60079 DIN VDE 0165 Faulty mains connection ª Damage to the electricity network short circuit Observe the conditions for technical connections of the local power supply companies Wrongly wired connections ª Destruction of electrical electronic components Work on electrical equipment may only be performed by specia list electric technicians Improperly connected wiring and lines e g...

Page 15: ...efer to Chapter 5 If the switch on pressure is set to the wrong value it has to be changed as described in the pressure switch manual 11 Slowly close the shut off valve of the output and use the pressure guage to check if the system shuts off when the switch off pressure is reached refer to Chapter 5 If the switch off pressure is set to the wrong value it has to be changed as described in the inst...

Page 16: ...m3 h and 14 l 50 m3 h with each further second Figure 12 Determining the flushing time 8 3 1 5 Check if the water shortage dry running protection is functioning 8 4 Switching the system on 1 Secure the shut off valves of the in and output against being closed 2 Operate the main switch to supply the system with voltage The green light goes on to signal standby mode 8 5 Start up checklist Refer to t...

Page 17: ...e pump from the power supply Warning Hot surfaces of the pump housing ª Danger of burning The pump housing has to be at ambient temperature Warning Inappropriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Unqualified persons working on the compact...

Page 18: ...ogen Caution Dry running causes increased wear ª Damage to the pump unit Never operate the pump unit when it is empty Never close the shut off valve in the suction line and or supply line during operation Caution Exceeding the permissible temperature for the pumped medium ª Damage to the pumps Operation is not permitted with closed shut off valves over longer periods of time overheating of pump me...

Page 19: ... may cause Reinstall safety equipment and protective devices and activate them again immediately after work on the system has been completed Before starting up again observe the start up checklist Observe the instructions for the membrane pressure vessel Danger Filling wrong gas in expansion vessel ª Danger of poisoning Only fill the pressure pad with nitrogen Caution Precharge pressure too high ª...

Page 20: ...fective replace Instructions for the pump x Buffer tank is not full Check the water level in the buffer tank x x x x x x The system check valve is defective check and replace if necessary Instructions for the check valves x x x x x More water is removed than stated in the ordering data Consult the manufacturer x The motor protection switch is activated it is set wrong or the pump is stuck Compare ...

Page 21: ...booster unit ª Danger to life The compact booster unit has to be voltage free during disas sembly Turning off the system with the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Da...

Page 22: ... 1507B DN50 0904091 Movitec 1508B DN50 0904092 Movitec 1509B DN50 0904093 Movitec 1510B DN50 0904094 Movitec 2507 DN65 0904095 Movitec 4003 2 DN80 0904130 Movitec 4003 DN80 0904131 Movitec 4004 2 DN80 0904132 Movitec 4004 DN80 0904133 Movitec 4005 2 DN80 0904134 Movitec 4005 DN80 0904135 Movitec 4006 2 DN80 0904136 Movitec 4006 DN80 0904137 2 Pressure switch MCS 22 all 0904106 3 Solenoid valve 1 2...

Page 23: ...ls then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram...

Page 24: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 25: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Page 26: ... 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Repre sentative Honeywell GmbH EN1H 1374GE23 R1014 Subject to change without notice 2014 Honeywell GmbH ...

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