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Honeywell GmbH

14

Translation of original  -  EN1H-1374GE23 R1014

GB

7.10 Electrical connection
7.10.1 Safety instructions

7.10.2 Connection specifications

The diameter of the electrical supply line has to be determined according
to the total connection value. 

The customer required protection measures for the electrical connection
of the system is defined in DIN 14462. 

7.10.3 Connecting electrical accessories 

The switch cabinet is equipped with the following clamps for connecting 
electrical accessories: 
• Remote on/off for connecting limit switches 
The clamps are labelled in the diagram and in the cabinet. 

7.10.4 Connecting the limit switch

Connect the limit switch to the remote on/off connecting clamps as follows:

Figure 8:

Setting without limit switch 

Figure 9:

Setting with limit switch 

Figure 10:

Setting for two limit switches

Figure 11:

Setting for more than 2 limit switches

7.10.5 Potential-free contacts

Potential-free contacts are available for the following messages:
• Motor protection warning 
• Collective error message for pump requirements, pump overheating, 

control voltage missing , mains power failure and short circuit/wire brea-
kage 

• Buffer tank overflow
• Water shortage 
• Switch to position manual/automatic 
• Separation of potable water 
• Failure of power supply from backup battery 
The clamps are labelled in the diagram and in the cabinet. 

Danger

†

Danger of injury from electric voltage.

ª

High shock currents and burns from direct and indirect contact with 
live parts.



Turn off the power supply before assembling the compact 
booster unit and secure it from being turned on.

†

Non- or erroneously-connected cables 

ª

Malfunctions, which endanger the safety of operating personnel.



Work on electrical equipment may only be performed by specia-
list electric technicians.



Observe regulation IEC 30364 (DIN VDE 0100) and for explo-
sion protection IEC 60079 (DIN VDE 0165). 

†

Faulty mains connection

ª

Damage to the electricity network, short circuit!



Observe the conditions for technical connections of the local 
power supply companies. 

†

Wrongly wired connections

ª

 Destruction of electrical / electronic components.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Improperly connected wiring and lines (e.g. too small bend radius) 

ª

Smouldering and fires from cables.



Work on electrical equipment may only be performed by specia-
list electric technicians.

†

Live cable ends and components



Make sure the protective earth system is connected throughout.

Always observe DIN 14462 for electrical connections. 

Power supply connection

3/N/PE, AC 400V, 50Hz

Control transformer

400V / 230V- 24V

The circuit diagrams of the respective systems are kept in the switching 
device and should always remain there. The documentation included 
with the switch cabinet contains a list of electronic parts. Please always 
specify the circuit diagram number when ordering spare electronic 
parts. 

Caution

†

Terminal resistor for the connection of the remote on/off is missing or 
not connected properly 

ª

Danger of system malfunction! 



There is a 10kOhm terminal resistor connected to the connector 
clamps for remote on/off (limit switch). If multiple messaging 
lines have been connected, it has to be positioned behind the 
last limit switch. 



The relay for monitoring wire breakage and short circuit 
evaluates the following resistances:  >10.3kOhm: Wire brea-
kage  10kOhm: Fully operational  1kOhm: Pump start through 
use of a limit switch  <300Ohm: Short circuit  A wiring scheme 
for the external remote on/off switch is included with the system. 
The external messaging line has to be wired according to the 
values specified above.

a)

First limit switch

b)

Last limit switch

a)

First limit switch

b)

Second limit switch

c)

Last limit switch

Forward alert messages to the control unit. 
Potential-free collective error message can be created by looping throu-
gh of potential-free single messages.

Summary of Contents for CBU144 Series

Page 1: ...CBU144 Compact Booster Unit single pump To ensure the quality of potable water according to EN1717 Instructions 32303720 001 ...

Page 2: ... separation of potable water 9 3 5 9 Mode of operation in the event of power loss 9 3 6 Options 9 4 Technical data 10 4 1 Construction dimensions 11 4 2 Noise expectancy values 11 4 3 Authorised environmental conditions 11 5 Shipping 12 5 1 Check condition upon delivery 12 5 2 Transportation 12 6 Assembly 12 6 1 General safety instructions 12 6 2 Installation according to DIN 14462 12 6 3 Installa...

Page 3: ...e observed when planning the usage and operating the device Modification of the compact booster unit is not permitted and leads to the loss of warranty After an interruption of the electrical or fluid supply a defined or controlled re run of the process must be ensured The operator is responsible for complying with local regulations that are not covered by the manual 1 4 Further safety regulations...

Page 4: ...easures Environmental hazard caused by leakage of hazardous substances Danger area Type of hazard Reduction of hazard Pipelines Injury through high pressure Clear pipelines of pressure and medium prior to assem bly maintenance shut down Danger area Type of hazard Reduction of hazard Injury from cables Danger to life Electric shock of 230 400V from electric voltage Connect up protective earth syste...

Page 5: ...rotection against contact during operation of the pump Eliminate hazards caused by electrical energy for details refer to the country specific regulations and or local power supply companies 1 10 Safety instructions for maintenance inspections and assembly work Alterations or modifications of the system are only permitted with the consent of the manufacturer Use only original parts or parts author...

Page 6: ...individual cases from the actual compact booster unit version 2 1 4 Symbols 1 Start of a task description 2 Next work step Result of an action List of several options Reference to other documents 2 2 Other applicable documents Product data sheet CBU144 Operating instructions of the operating company Data sheets Documentation for the switch cabinet circuit diagram Wiring scheme for the external rem...

Page 7: ... unit valves and connected piping The pressure switch and temperature sensor are installed wired and preset with standard default values in the factory Buffer tank with inlet and flushing apparatus as well as level overflow and dry running monitor The components are assembled and preset in the factory The electrical components are connected to the control unit of the booster station with plug conn...

Page 8: ... and completely wired with the Compact Booster Unit Power supply for water level measure ment and solenoid valve is made possible via a plug connection to the switch cabinet 3 4 4 1 Automation Electro mechanical control unit Timer for 24 hour functional operation and weekly flushing cycle Manual automatic switch Phase monitor relays with rotation monitoring and phase failure protection Protection ...

Page 9: ...ated in the automatic and manual modes 3 5 6 Mode of operation for refilling Refilling is done automatically via a float valve Water shortage and overflow are indicated as an error by the switch cabinet 3 5 7 Mode of operation for flushing Flushing of the potable water pipeline connected upstream can be activated by setting the digital timer in the switching cabinet via the solenoid valve The flus...

Page 10: ...8 4 5 5 10 07 CBU144 50A 074 18 74 G2 DN50 7 4 2 4 9 8 7 5 13 6 CBU144 50A 085 18 85 G2 DN50 8 5 2 7 11 2 7 5 13 6 CBU144 50A 095 18 95 G2 DN50 9 5 3 2 12 7 11 19 47 CBU144 50A 105 18 105 G2 DN50 10 5 3 6 14 1 11 19 47 CBU144 65A 128 18 125 G2 DN65 12 5 1 5 14 15 26 7 CBU144 80B 052 36 51 G2 1 2 DN80 5 1 1 6 1 11 19 47 CBU144 80B 063 36 62 G2 1 2 DN80 6 2 1 1 7 3 11 19 47 CBU144 80B 073 36 72 G2 1...

Page 11: ...G2 DN50 1372 208 1820 1965 412 CBU144 50A 105 G2 DN50 1372 208 1820 1965 413 CBU144 65A 128 G2 DN65 1372 223 1845 1990 449 CBU144 80B 052 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 063 G2 1 2 DN80 1425 257 1855 2000 395 CBU144 80B 073 G2 1 2 DN80 1425 257 1855 2000 399 CBU144 80B 084 G2 1 2 DN80 1425 257 1855 2000 413 CBU144 80B 094 G2 1 2 DN80 1425 257 1855 2000 416 CBU144 80B 104 G2 1 2 DN80 ...

Page 12: ...ht information The compact booster unit is attached to wooden rails and wrapped in foil for transport and temporary storage All connection interfaces have protective lids Figure 6 Transporting the entire system Figure 7 Dividing the entire system for transportation Danger Danger for persons near by systems and the the environment that arises from the non intented use of the compact booster unit Op...

Page 13: ...ays install pipelines so that they are free of tension The use of compensators with tie bars refer to the accessories section is recommended Caution Overflow not connected ª Danger of flooding the installation room Lead the overflow line to a drain with adequate dewatering capacity connection DN150 If kompensators are used to damper vibrations their durability has to be ascertained Compensators ha...

Page 14: ...on protection IEC 60079 DIN VDE 0165 Faulty mains connection ª Damage to the electricity network short circuit Observe the conditions for technical connections of the local power supply companies Wrongly wired connections ª Destruction of electrical electronic components Work on electrical equipment may only be performed by specia list electric technicians Improperly connected wiring and lines e g...

Page 15: ...efer to Chapter 5 If the switch on pressure is set to the wrong value it has to be changed as described in the pressure switch manual 11 Slowly close the shut off valve of the output and use the pressure guage to check if the system shuts off when the switch off pressure is reached refer to Chapter 5 If the switch off pressure is set to the wrong value it has to be changed as described in the inst...

Page 16: ...m3 h and 14 l 50 m3 h with each further second Figure 12 Determining the flushing time 8 3 1 5 Check if the water shortage dry running protection is functioning 8 4 Switching the system on 1 Secure the shut off valves of the in and output against being closed 2 Operate the main switch to supply the system with voltage The green light goes on to signal standby mode 8 5 Start up checklist Refer to t...

Page 17: ...e pump from the power supply Warning Hot surfaces of the pump housing ª Danger of burning The pump housing has to be at ambient temperature Warning Inappropriate lifting moving of heavy modules or components ª Personal and property damage When moving heavy modules or components use suitable transport devices lifting devices and lifting accessories Warning Unqualified persons working on the compact...

Page 18: ...ogen Caution Dry running causes increased wear ª Damage to the pump unit Never operate the pump unit when it is empty Never close the shut off valve in the suction line and or supply line during operation Caution Exceeding the permissible temperature for the pumped medium ª Damage to the pumps Operation is not permitted with closed shut off valves over longer periods of time overheating of pump me...

Page 19: ... may cause Reinstall safety equipment and protective devices and activate them again immediately after work on the system has been completed Before starting up again observe the start up checklist Observe the instructions for the membrane pressure vessel Danger Filling wrong gas in expansion vessel ª Danger of poisoning Only fill the pressure pad with nitrogen Caution Precharge pressure too high ª...

Page 20: ...fective replace Instructions for the pump x Buffer tank is not full Check the water level in the buffer tank x x x x x x The system check valve is defective check and replace if necessary Instructions for the check valves x x x x x More water is removed than stated in the ordering data Consult the manufacturer x The motor protection switch is activated it is set wrong or the pump is stuck Compare ...

Page 21: ...booster unit ª Danger to life The compact booster unit has to be voltage free during disas sembly Turning off the system with the motor protection switch does not securely shut off the motor inlet lines Only perform maintenance work on the compact booster unit if you are sure that the compact booster unit is free of power Secure the compact booster unit against being switched on unintentionally Da...

Page 22: ... 1507B DN50 0904091 Movitec 1508B DN50 0904092 Movitec 1509B DN50 0904093 Movitec 1510B DN50 0904094 Movitec 2507 DN65 0904095 Movitec 4003 2 DN80 0904130 Movitec 4003 DN80 0904131 Movitec 4004 2 DN80 0904132 Movitec 4004 DN80 0904133 Movitec 4005 2 DN80 0904134 Movitec 4005 DN80 0904135 Movitec 4006 2 DN80 0904136 Movitec 4006 DN80 0904137 2 Pressure switch MCS 22 all 0904106 3 Solenoid valve 1 2...

Page 23: ...ls then the TÜV has to be informed also The operating company or their customer herewith certifies to be fully trained in operation and maintenance of the compact booster unit The circuit diagrams and instructions were also delivered 1 Compact booster unit Series Size Serial number Order number 2 Customer Operating site Customer Operating site Name Address 3 operating data refer to circuit diagram...

Page 24: ... handling The following safety precautions regarding rinsing medium residual fluids and their disposal are required We ensure that the above information is correct and complete and delivery will be made according to statutory requirements Type Order number Order item number3 Delivery date Range of application Pumped medium3 radioactive explosive corrosive poisonous hazardous to health biohazard fl...

Page 25: ...ble water this central booster unit requires frequent maintenace contucted by enabled personal which needs to be documented after compleshion This compact booster unit is subject to the standards for potable water and guidelines for maintenance therein and have to be maintained regularly by qualified personnel and the results have to be documented Date Operating company Name Signature ...

Page 26: ... 81309 http ecc emea honeywell com Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl Z A La Pièce 16 1180 Rolle Switzerland by its Authorised Repre sentative Honeywell GmbH EN1H 1374GE23 R1014 Subject to change without notice 2014 Honeywell GmbH ...

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