Honda TRX420FA1 Owner'S Manual Download Page 172 | Manualshive

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Servicing Your Honda

164

Valves

Refer to

Safety Precautions

on page 113.

Valve clearance should be:

Excessive clearance will cause noise. Insufficient clearance will cause
loss of power and possibly damage the valves.

For those who are mechanically proficient and have the proper tools,
instructions on adjusting valve clearances are given in the official
Honda Shop Manual. Otherwise, the valves should be adjusted by
your dealer.

Valve Inspection

intake:

0.15 mm (0.006 in)

exhaust:

0.23 mm (0.009 in)

14 TRX420FA1 FA2-32HR3B000.book 164 ページ２０１３年９月６日　金曜日　午後１時５７分

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Summary of Contents for TRX420FA1

Page 1: ...Honda TRX420FA1 4 4 TRX420FA2 4 4 with Power Steering OWNER S MANUAL Original instructions 14 TRX420FA1 FA2 32HR3B000 book 2...

Page 2: ...urse But it s just as important to observe the break in guidelines and perform all pre ride and other periodic checks detailed in this manual We also recommend that you read and understand this owner...

Page 3: ...ors Can use the lights Can use the clutch Can use the gearbox Can use the accelerator Can use the braking systems First manoeuvres make 2 at reduced speed among which one slalom Can use the clutch in...

Page 4: ...ing slopes Driving down a slope Crossing a slope horizontally Driving on rough terrain Skidding and wheel spin If you have any questions or if you ever need special service or repairs remember that yo...

Page 5: ...labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all hazards associated with operati...

Page 6: ...Instructions how to use this ATV correctly and safely This entire manual is filled with important safety information please read it carefully 3DANGER You WILL be KILLED or SERIOUSLY HURT if you don t...

Page 7: ...your ATV Instruments Controls 15 The location and function of indicators and controls on your ATV and operating instructions for various controls and features Before Riding 55 The importance of weari...

Page 8: ...nd adjustment items Tips 201 How to store and transport your ATV and how to be an environmentally responsible rider Taking Care of the Unexpected 211 What to do if you have a flat tyre your engine won...

Page 9: ...ation and recommendations to help you ride your ATV safely Please take a few moments to read these pages This section also includes information about the location of safety labels on your ATV Importan...

Page 10: ...ded age for this ATV model is 16 Children under age 16 should never operate this vehicle Always Wear a Helmet It s a proven fact helmets significantly reduce the number and severity of head injuries S...

Page 11: ...ake Time to Learn Practice Even if you have ridden other ATVs take time to become familiar with how this ATV works and handles Practice in a safe area until you build your skills and get accustomed to...

Page 12: ...g don t mix Even one drink can reduce your ability to respond to changing conditions and your reaction time gets worse with every additional drink So don t drink and ride and don t let your friends dr...

Page 13: ...r a replacement There is a specific symbol on each label The meanings of each symbol and label are as follows Read instructions contained in Owner s Manual carefully Read instructions contained in Sho...

Page 14: ...ling the battery has a proper understanding of the hazards and correct handling procedures involved Handle battery electrolyte with extreme care as it contains dilute sulfuric acid Exposure to eyes or...

Page 15: ...riding Never ride too fast for your skills or the conditions Always use proper riding techniques for hills slopes and rough terrain Use care when changing riding surfaces ATVs handle differently on di...

Page 16: ...TYRE OVERLOAD WARNING LABEL WARNING Improper tyre pressure or overloading can cause loss of control Loss of control can result in severe injury or death Cold tyre pressure Front Rear 30 kPa 4 4 psi 30...

Page 17: ...Manual TRAILER HITCH LABEL WARNING Towing an improperly loaded trailer can cause loss of control Read towing instructions in Owner s Manual Tow weight limit 385 kg 850 lb Tongue weight 14 kg 30 lb 4W...

Page 18: ...ATV Safety 10 Labels ED type RADIATOR CAP LABEL CE MARK TRX420FA1 TYRE OVERLOAD WARNING LABEL FRONT CARRIER LABEL TRX420FA2 PASSENGER WARNING LABEL BATTERY LABEL 14 TRX420FA1 FA2 32HR3B000 book 10...

Page 19: ...ATV Safety 11 Labels ED type AGE RECOMMENDATION WARNING LABEL GENERAL WARNING LABEL TRAILER HITCH LABEL REAR CARRIER LABEL 4WD BRAKING INFORMATION LABEL 14 TRX420FA1 FA2 32HR3B000 book 11...

Page 20: ...afety information Anyone who rides the vehicle should read and understand this information before riding The labels should be considered permanent parts of the vehicle If a label comes off or becomes...

Page 21: ...ATV Safety 13 Labels U type 14 TRX420FA1 FA2 32HR3B000 book 13...

Page 22: ...ATV Safety 14 Labels U type NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 14 TRX420FA1 FA2 32HR3B000 book 14...

Page 23: ...nstructions for other components are presented in other sections of this manual where they will be most useful Operation Component Locations 17 Indicators Displays 20 Multi function Display 26 Speed a...

Page 24: ...adlight Dimmer Switch 43 Horn Button 43 Throttle Lever 44 Drive Mode Select Switch 45 Gearshift Switch 46 Reverse Selector Knob 47 Front Brake Lever 48 Rear Brake Lever Parking Brake Lever 48 Rear Bra...

Page 25: ...brake lock lever rear brake lever parking brake lever engine stop switch start button ignition switch 2WD 4WD select lever throttle lever front brake lever headlight switch reverse selector knob gears...

Page 26: ...Instruments Controls 18 Operation Component Locations rear cargo rack front cargo rack rear brake pedal 14 TRX420FA1 FA2 32HR3B000 book 18...

Page 27: ...Instruments Controls 19 Operation Component Locations flag pole bracket trailer hitch storage compartment 14 TRX420FA1 FA2 32HR3B000 book 19...

Page 28: ...g safer and more enjoyable Refer to the indicators frequently Their functions are described on the following pages 5 PS Electric Power Steering indicator TRX420FA2 only 1 neutral indicator 2 reverse i...

Page 29: ...l lamp check TRX420FA2 only The PS Electric Power Steering indicator come back on and remains on until the engine is started after initial lamp check These indicators are identified in the table on pa...

Page 30: ...des and digital segments and initial message So you can make sure the liquid crystal display is functioning properly The displays are identified in the table on page 24 with the words Display Check If...

Page 31: ...omes on at any other time reduce speed and take your vehicle to your dealer as soon as possible Lamp Check 4 High coolant temperature indicator Lights when coolant temperature is high enough to advers...

Page 32: ...e time hours and minutes page 33 Odometer Shows accumulated mileage page 34 Tripmeter Shows mileage per trip page 34 Coolant temperature gauge Shows approximate coolant temperature page 35 Hourmeter S...

Page 33: ...display in the lower parts of multi function display page 26 This button also used to change the speed and mileage unit page 29 adjusts the clock page 33 and resets tripmeter maintenance tripmeter and...

Page 34: ...icator Coolant temperature gauge Hourmeter Speedometer Maintenance tripmeter Fuel gauge Maintenance hourmeter Digital clock 2 1 4 6 3 5 1 multi function display 2 4WD indicator 5 maintenance minder in...

Page 35: ...e as shown in the illustration Fuel gauge page 31 Digital clock page 33 Odometer page 34 Tripmeter page 34 Coolant temperature gauge page 35 When ATV is moving When ATV is not moving Hourmeter page 37...

Page 36: ...e display back to ordinary display it will automatically return to the fuel gauge If there is a coolant temperature warning with your ATV the display will automatically change to the coolant temperatu...

Page 37: ...LE or KM H and KM To change the speed and mileage unit press and hold the mode button 1 for more than 5 seconds in odometer page 34 with the ATV stopped The 4WD indicator 1 appears when the 4WD mode e...

Page 38: ...ifted into gear properly Before riding check that the gear position is properly displayed on the gear position indicator If the gear position indicator shows or blinks turn the ignition switch to the...

Page 39: ...dless of what mode the display is in when the fuel level reaches only 1st segment 3 the display will automatically switch to the fuel gauge display You should refuel as soon as possible The amount of...

Page 40: ...oon as possible The fuel mark blinks except the fuel gauge display The amount of fuel reserve approximately 4 9 1 29 US gal 1 08 lmp gal Fuel gauge failure When the fuel gauge show E F 6 will blink wh...

Page 41: ...a time press and release the mode button for 0 5 seconds Press and hold the mode button for more 0 5 seconds the display will begin advancing fast 4 Release the mode button when the display reaches th...

Page 42: ...pmeter 1 shows mileage per trip with the TRIP display 2 while the ignition is ON q since you last reset the tripmeter The tripmeter returns to 0 0 when the read out exceeds 999 9 To reset the tripmete...

Page 43: ...Lo If all sections of the coolant temperature gauge and high coolant temperature indicator are on automatically appears in the display while you are riding immediately stop the vehicle turn the engine...

Page 44: ...e failure If the coolant temperature system has an error the coolant temperature gauge 1 will flash and preferentially appear in the display and or high coolant temperature indicator 3 will turn on If...

Page 45: ...he ignition switch is ON q with the hourmeter mark 2 The hourmeter provides accurate service period information for initial and regular maintenance The hourmeter locks at 99999 9 when the read out exc...

Page 46: ...aches and passes the maintenance interval specified on the maintenance schedule page 116 The maintenance tripmeter or the maintenance hourmeter and maintenance minder indicator will blink when they re...

Page 47: ...If the maintenance is done before the setting interval be sure to reset the meters after the maintenance Initial Maintenance Appears at 150 km 100 miles or 20 operating hours whichever comes first Reg...

Page 48: ...it to the right for the ON q position The ignition switch is also used to reset the maintenance tripmeter and the maintenance hourmeter page 38 Ignition Switch Key Position Function ON q Electrical ci...

Page 49: ...ever is located on the left side of the fuel tank To select the drive mode shift the 2WD 4WD select lever to the desired position After using the 2WD 4WD select lever the mode may not mechanically eng...

Page 50: ...op switch 2 is used to stop the engine in an emergency To operate slide the switch to the OFF r position The switch must be in the RUN e position to start the engine and it should normally remain in t...

Page 51: ...tch 2 is used to change between the high and low beams of the headlight To operate turn the switch to HI u for high beam LO i for low beam Press the horn button 3 to sound the horn Headlight Switch y...

Page 52: ...the throttle lever 1 with your thumb To reduce engine rpm release pressure on the throttle lever The throttle will automatically return to the closed position engine idle when you remove your thumb T...

Page 53: ...ures The drive mode select switch 1 has two positions AUTO automatic shift mode and ESP manual shift mode See Shifting Gears page 84 Drive Mode Select Switch 1 drive mode select switch RIGHT HANDLEBAR...

Page 54: ...Reverse page 90 Manual shift ESP mode These gearshift switches are used to select the next higher or lower gear in the transmission To operate press the upshift switch 1 to engage the next higher gea...

Page 55: ...ransmission in neutral make sure the neutral indicator lights and the gear position indicator shows N push in the knob squeeze the rear brake lever parking brake lever then press the downshift switch...

Page 56: ...brake lever parking brake lever is used to slow or stop your ATV To operate pull the lever For information on braking techniques see page 92 The rear brake pedal is used to slow or stop your ATV To o...

Page 57: ...ever using your left hand and then lock it with the lock lever using your right hand See Parking page 107 The brake lights are activated by applying the parking brake When using the parking brake be s...

Page 58: ...able from your dealer To mount a pole in the bracket 1 follow the instructions that come with the flag pole kit Flag poles are required in some riding areas Check local regulations before riding Flag...

Page 59: ...tch you ll need a proper size ball 2 as specified by the trailer manufacturer To attach the ball and properly hook up a trailer follow the trailer manufacturer s instructions For load limits and opera...

Page 60: ...is located below the rear cargo rack 2 To open the compartment unhook the rubber strap 3 Be careful not to flood this area when washing your ATV Storage Compartment REAR 1 storage compartment 1 3 rub...

Page 61: ...uring this brief period After cooling down it will then return to normal PS operation The PS indicator should light when the ignition switch is turned ON q and remain on until the engine is started Th...

Page 62: ...Instruments Controls 54 14 TRX420FA1 FA2 32HR3B000 book 54...

Page 63: ...ents to make for your comfort convenience or safety This section also includes important information about loading Are You Ready to Ride 56 Protective Apparel 56 Rider Training 58 Age Recommendation 5...

Page 64: ...g You don t have any alcohol or drugs in your system For your safety we strongly recommend that you always wear an approved motorcycle helmet eye protection boots gloves trousers and a long sleeved sh...

Page 65: ...Off road motorcycle gloves to help protect your hands Riding trousers with knee and hip pads a riding jersey with padded elbows and a chest shoulder protector WARNING 3WARNING Operating this ATV with...

Page 66: ...omed to the ATV s controls and feel comfortable with its size and weight Rider Training WARNING 3WARNING Operating this ATV without proper instruction could increase your risk of an accident which cou...

Page 67: ...the front or rear cargo racks Age Recommendation WARNING 3WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding resulting in severe injury or death...

Page 68: ...ting an ATV Consult your doctor to be sure it is safe to operate a vehicle after taking medication No Alcohol or Drugs WARNING 3WARNING Operating this ATV after consuming alcohol or drugs can seriousl...

Page 69: ...pected by your dealer There may be damage or other problems you cannot see Check the following items before you get on the ATV WARNING 3WARNING Improperly maintaining this ATV or failing to correct a...

Page 70: ...cessible nuts bolts and fasteners are tight Underbody Exhaust System Check for and remove any dirt vegetation or other debris that could be a fire hazard or interfere with the proper operation of the...

Page 71: ...e to make sure it moves smoothly without sticking and snaps shut automatically when it is released in all steering positions page 158 Brakes Squeeze the front and rear brake levers and step on the rea...

Page 72: ...before you ride Headlight and Headlight Dimmer Switch Check for proper function page 43 Engine Stop Switch Check for proper function page 42 Steering Check that the wheels turn properly as you steer t...

Page 73: ...odifications that change this ATV s design and performance can also make it unsafe Also the weight of any accessories will reduce the maximum load the ATV can carry More specific information on load l...

Page 74: ...a tongue jack or other support to keep the trailer level The weight of added accessories will reduce the maximum cargo weight you can carry Load Limits maximum weight capacity ED type 187 kg 412 lb U...

Page 75: ...t tow by tying a rope or cable to the rear rack Load cargo on the rear rack as far forward as possible Make sure cargo on the front rack does not interfere with handlebar movement Do not allow cargo t...

Page 76: ...nd always follow these guidelines Make sure the accessory does not obscure any lights reduce ground clearance limit suspension travel or steering travel or interfere with operating any controls Make s...

Page 77: ...air your ATV s handling stability and braking making it unsafe to ride Because safety vehicle movement and clearance must be taken into consideration you must consult your tyre maker or Honda dealer b...

Page 78: ...Before Riding 70 14 TRX420FA1 FA2 32HR3B000 book 70...

Page 79: ...e refer to Break in Guidelines page 246 Safe Riding Precautions 73 Off road Use Only 73 Keep Hands and Feet on Controls 74 Riding Position Safety Equipment 75 Moving the ATV without Starting the Engin...

Page 80: ...raking 92 Riding Your ATV 94 Making Turns 94 Skidding or Sliding 96 Riding Up Hills 97 Riding Down Hills 101 Crossing or Turning on Hills or Slopes 102 Riding Over Obstacles 104 Riding Through Water 1...

Page 81: ...and manufactured for off road use only not for pavement Riding on pavement can affect handling and control You should not ride your ATV on pavement When riding off road also remember to always obey l...

Page 82: ...m the handlebars or one foot from the footpegs can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV WARNING 3WARNING Operating this ATV on public str...

Page 83: ...hicle as shown below keeping your hands on the handlebars and feet on the footpegs Riding Position Safety Equipment Helmet and eye protection Off road motorcycle gloves Long sleeved apparel and trouse...

Page 84: ...After confirming that the engine is off stand beside the ATV so you can reach the rear brake lever with your left hand 2 Be sure your legs are clear of the wheels 3 Check your footing 4 Slowly and car...

Page 85: ...umps or holes in time to react Control Speed WARNING 3WARNING Operating this ATV at excessive speeds increases your chances of losing control of the ATV which can result in an accident Always go at a...

Page 86: ...ating on excessively rough slippery or loose terrain could cause loss of traction or vehicle control which could result in an accident including an overturn Do not operate on excessively rough slipper...

Page 87: ...ains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death If you turn the ignition switch to the OFF w position while in reverse the transmission will...

Page 88: ...page 49 2 Turn the ignition switch 1 to ON q Confirm the following The transmission is in neutral the neutral indicator 2 is ON and the gear position indicator shows N The engine stop switch 3 is set...

Page 89: ...e exhaust pipe and muffler discolourations If the engine fails to start after repeated attempts it may be flooded with excess fuel To clear a flooded engine 1 Leave the engine stop switch set to RUN e...

Page 90: ...erform this procedure You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start button Do not press the throttle lever while starting in gear Yo...

Page 91: ...ch to OFF w The engine stop switch should normally remain in the RUN e position even when the engine is OFF If your ATV is stopped with the engine stop switch OFF r and the ignition switch ON q the ba...

Page 92: ...mode with the drive mode select switch page 45 Automatic shift AUTO mode Use this mode for everyday riding The transmission automatically shifts to keep the engine at the best speed for riding condit...

Page 93: ...ess the upshift switch 1 once When you select automatic shift AUTO mode with the drive mode select switch the gear position indicator shows D When you select manual shift ESP mode with the drive mode...

Page 94: ...and letting it warm up follow these procedures 1 With the transmission in neutral release the parking brake but continue squeezing the rear brake lever 2 With the throttle closed select the automatic...

Page 95: ...e to shift into 1st gear 3 The gear position indicator shows 1 4 Release the rear brake lever and increase engine speed by gradually opening the throttle 5 When speed increases release the throttle an...

Page 96: ...th automatically if less than 12 km h 7 mph 4th to 3rd automatically if less than 10 km h 6 mph 3rd to 2nd automatically if less than 8 km h 5 mph 2nd to 1st automatically if less than 5 km h 3 mph If...

Page 97: ...onship between engine sound and the normal shifting points Downshift to a lower gear before you feel the engine laboring lugging at low rpm Avoid downshifting to help slow your ATV when engine rpm is...

Page 98: ...in squeeze the rear brake lever parking brake lever 2 then press the downshift switch 3 once to shift into R reverse gear WARNING 3WARNING Improperly operating in reverse could cause you to hit an ob...

Page 99: ...N neutral gear The transmission cannot be shifted from neutral back into reverse when the engine speed is above 2 300 rpm or speed of your ATV is above 3 km h 2 mph The transmission cannot be shifted...

Page 100: ...aneously Using both braking systems will stop your ATV faster with greater stability To slow or stop apply the brake lever and brake pedal smoothly while downshifting to match your speed when your ATV...

Page 101: ...g in the ESP mode with intermittent use of both brakes Continuous brake application can overheat the brakes and reduce their effectiveness Riding with your foot resting on the brake pedal or your hand...

Page 102: ...u are confident in making turns Making Turns WARNING 3WARNING Turning improperly can make the ATV go out of control causing a collision or overturn Always follow proper procedures for turning as descr...

Page 103: ...helps to shift your body slightly forward on the seat and lean inside as you steer the handlebar Shifting weight forward allows the rear wheels to turn easier and it also improves front wheel steering...

Page 104: ...your speed low and ride with caution If your ATV skids sideways during a turn steer in the direction of the skid Avoid hard braking or accelerating until you have regained directional control Skiddin...

Page 105: ...t toward the front wheels to help keep them on the ground To do this shift your body slightly forward on the seat and lean forward For greater weight shift move your body farther forward and lean forw...

Page 106: ...an appropriate gear and speed for the conditions Maintain a steady speed as you ascend the hill Never open the throttle suddenly or make sudden gear changes The ATV could flip over backward Never go...

Page 107: ...ing brake and turn the engine off 4 Then assess the situation If the ATV starts rolling backwards before you begin braking 1 Keep your weight uphill 2 Carefully apply the front brakes first then caref...

Page 108: ...u may be able to walk the ATV back down the hill Make sure your intended path is clear in case you lose control of the ATV 1 Stand with your body facing downhill beside the vehicle so you can reach th...

Page 109: ...a downhill stop and survey the terrain below Never ride past the limit of your visibility Never go down a hill at high speed Riding Down Hills WARNING 3WARNING Going down a hill improperly could caus...

Page 110: ...both the front and rear wheels Remember braking effectiveness is reduced on any hill with a loose surface Riding on hills or slopes is different from riding on level terrain Be careful when riding on...

Page 111: ...loose surface you may also need to steer slightly uphill to maintain a straight course across the slope Avoid crossing hills that are excessively steep slippery or rough Making Turns on Slopes Compar...

Page 112: ...educe your speed and be prepared to stop Never try to ride over large obstacles such as large rocks or fallen logs Riding Over Obstacles WARNING 3WARNING Improperly operating over obstacles could caus...

Page 113: ...nks have gradual slopes 2 Proceed through the water at a slow steady speed 3 Watch out for submerged obstacles and slippery rocks 4 Avoid getting the spark plug or air cleaner wet as this would cause...

Page 114: ...brakes less effective than normal and may reduce stopping ability If necessary apply the brakes repeatedly until they dry out and operate normally If the brakes don t regain effectiveness stop your A...

Page 115: ...into neutral 3 Set the parking brake 4 Turn the ignition switch to OFF w If it is necessary to start the engine when your ATV in gear and is stopped on a grade rock the vehicle back and forth to allo...

Page 116: ...e following procedure 1 While holding the brakes set the parking brake 2 Turn the ignition switch to OFF w and release the brakes 3 If the ATV begins to move either while sitting on it or after you di...

Page 117: ...and oils and tips for keeping your Honda looking good For information about replacing fuses see page 227 Before You Service Your Honda The Importance of Maintenance 111 Maintenance Safety 112 Importa...

Page 118: ...al Gear Oil 140 Front Final Gear Oil 143 Coolant 145 Air Cleaner 152 Engine Throttle 158 Reverse Lock System 160 Spark Plug 161 Valves 164 Spark Arrester 165 Chassis Suspension 166 Brakes 169 Wheels T...

Page 119: ...ance Schedule The service intervals in this schedule are based on average riding conditions Frequent servicing of the air cleaner is especially important to help you avoid a possible costly engine rep...

Page 120: ...d only by a Honda technician or other qualified mechanic Instructions are included in this manual only to assist in emergency service Some of the most important safety precautions follow However we ca...

Page 121: ...s Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of a fire or explosion be caref...

Page 122: ...items are provided in this manual Other items involve more extensive procedures and may require special training tools and equipment We recommend that you have your dealer perform these tasks unless y...

Page 123: ...ur dealer Summary of Maintenance Schedule Notes Procedures NOTES 1 Service more frequently when riding in dusty areas sand or snow 2 Service more frequently after riding in very wet or muddy condition...

Page 124: ...INITIAL REGULAR Refer to page MAINT MAINT INTERVAL km 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 FUEL LINE I THROTTLE OPERATION I 158 AIR CLEANER NOTE 1 C C 152 AIR CLEANE...

Page 125: ...m 150 1000 2000 mi 100 600 1200 MONTH 1 6 12 ITEMS NOTE HOURS 20 100 200 DRIVETRAIN BOOTS I I 189 FRONT REAR FINAL GEAR OIL R EVERY 2 YEARS I 140 143 2WD 4WD SELECT SYSTEM I BRAKE FLUID NOTE 3 I I 170...

Page 126: ...including the 150 km 100 mile or 1 month or 20 hours initial maintenance is considered a normal owner operating cost and will be charged for by your dealer Use the space under Notes to record anythin...

Page 127: ...parations Maintenance Component Locations front brake fluid reservoir front brake lever parking brake lock lever fuel fill cap throttle lever rear brake lever parking brake lever reverse assist lever...

Page 128: ...sion spring pre load adjuster front brake caliper air cleaner housing drain tube rear brake light switch rear brake pedal engine oil filter front final gear oil drain bolt air cleaner front final gear...

Page 129: ...uspension spring pre load adjuster spark plug engine oil dipstick engine oil drain bolt rear final gear oil drain bolt rear final gear oil fill cap rear brake panel fuse box main fuse 1 air pressure g...

Page 130: ...in the kit are sufficient to perform routine maintenance and simple repairs Any extensive work requiring additional tools should be performed by your dealer The tool kit includes the following items...

Page 131: ...the rear fender cover 2 The owner s manual and air pressure gauge 3 should be stored in the plastic bag 4 and fastened with the rubber band 5 To remove the rear fender cover see page 127 Be careful no...

Page 132: ...r assembly to access the owner s manual air pressure gauge gear change tool and tool kit Removal 1 Pull the seat latch 1 at the rear of the seat 2 Slide the seat 2 back and lift it Installation 1 Inse...

Page 133: ...r the engine oil engine oil filter and spark plug maintenance Removal 1 Remove the seat page 124 2 Remove the prongs 1 from the grommets 2 3 Remove the tank cover assembly 3 by releasing the tabs A 4...

Page 134: ...nstallation Install the parts in the reverse order of removal Make sure that all prongs and tabs are installed securely in position 1 prongs 2 grommets 3 tank cover assembly 4 tabs A 5 tabs B 1 2 4 1...

Page 135: ...tool kit Removal 1 Remove the seat page 124 2 Unhook the rubber strap 1 with opening the storage compartment page 52 3 Firmly pull the prongs 2 from their grommets 3 4 Slide the rear fender cover 4 fo...

Page 136: ...oval Removal 1 Pull up the centre pin to release the lock 2 Pull out the clip of the hole Installation 1 Insert the clip into the hole 2 Press down the centre pin securely to lock the clip 1 2 1 2 14...

Page 137: ...nformation on the use of Petrol Containing Alcohol see page 247 Use of lower octane petrol can cause persistent pinging or spark knock a loud rapping noise which if severe can lead to engine damage Li...

Page 138: ...capacity 4 9 1 29 US gal 1 08 Imp gal When there is only one segment left in the fuel gauge page 31 fuel will be low and you should refuel as soon as possible Refer to Safety Precautions on page 113...

Page 139: ...the filler neck 3 After refueling turn the fuel fill cap clockwise securely If you replace the fuel fill cap use only a Honda Genuine replacement part WARNING 3WARNING Petrol is highly flammable and e...

Page 140: ...est oil wears out Changing oil helps get rid of dirt and deposits in the engine Operating the engine with old or dirty oil can damage your engine Running the engine with insufficient oil can cause ser...

Page 141: ...y affect clutch operation Do not use API SH or higher oils displaying a circular API energy conserving or resource conserving service label on the container They may affect lubrication and clutch perf...

Page 142: ...thin the indicated range JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4 stroke motorcycle engines There are two classes MA and MB Oil conforming to the standard is label...

Page 143: ...10 C 50 F let the engine idle for an additional 5 minutes a total of 10 minutes 3 Stop the engine and wait 2 3 minutes 4 Remove the oil check lid 1 5 Remove the dipstick 2 from the front left crankca...

Page 144: ...ight crankcase cover and add the specified oil into the fill cap hole up to the upper level mark on the dipstick Do not over fill 8 Reinstall the oil fill cap and dipstick 9 Install the tank cover ass...

Page 145: ...well as a means for disposing of the drained fluid page 210 If you do not have the skills or the tools see your dealer Change the oil with the engine warm to assure complete and rapid draining Drain t...

Page 146: ...only the Honda Genuine oil filter or a filter of equivalent quality specified for your model Using the wrong Honda filter or a non Honda filter which is not of equivalent quality may cause engine dam...

Page 147: ...rque 25 N m 2 5 kgf m 18 lbf ft 2 Fill the crankcase with the recommended grade oil approximately 3 6 3 8 US qt 3 2 lmp qt 3 Reinstall the oil fill cap and dipstick 4 Start the engine and let it idle...

Page 148: ...Safety Precautions on page 113 Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight SA...

Page 149: ...e the oil fill cap 2 O ring drain bolt and sealing washer 4 After the oil has completely drained reinstall the drain bolt with a new sealing washer and tighten it to the specified torque 12 N m 1 2 kg...

Page 150: ...grease and install it into the fill cap groove and tighten it to the specified torque 12 N m 1 2 kgf m 9 lbf ft 8 Install the oil level check bolt with a new sealing washer and tighten it to the spec...

Page 151: ...Safety Precautions on page 113 Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining Oil Recommendation type hypoid gear oil viscosity weight S...

Page 152: ...e drained oil into a suitable container and dispose of it in an approved manner page 210 NOTICE Improper disposal of drained fluids is harmful to the environment 6 Fill the front final gear with the r...

Page 153: ...abel Use only distilled water as a part of the coolant solution Water that is high in mineral content or salt may be harmful to the aluminum engine NOTICE Using coolant with silicate inhibitors may ca...

Page 154: ...autions on page 113 Check the engine coolant level each day before operating your ATV and add if needed 1 Make sure the vehicle is on level ground 2 With the engine at normal operating temperature che...

Page 155: ...e tank Do not attempt to add coolant by removing the radiator cap 4 Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark 5 After adding coolant install the pa...

Page 156: ...a Shop Manual To properly dispose of drained coolant refer to You the Environment page 210 NOTICE Improper disposal of drained fluids is harmful to the environment Coolant Replacement WARNING 3WARNING...

Page 157: ...adiator core and radiator grill cover 1 Unhook the reserve tank tube 1 2 Remove the reserve tank 2 from the left radiator grill cover 3 by removing the bolt 4 and clip 5 3 Remove the clips 6 4 Unhook...

Page 158: ...da 150 Coolant 6 8 1 1 reserve tank tube 2 reserve tank 4 bolt 5 clip 6 clips LEFT FRONT 7 tab A 8 tab B 9 centre radiator grill cover hook 9 2 3 left radiator grill cover 3 6 5 4 7 14 TRX420FA1 FA2 3...

Page 159: ...radiator grill cover hook 11 8 Wash the radiator core 12 and centre radiator grill cover 9 Install the removed parts in reverse order of removal 7 7 tab A 8 tab B RIGHT FRONT 8 11 10 centre radiator...

Page 160: ...ne the correct service interval for your riding conditions Your ATV s air cleaner has very specific performance requirements Use a new Honda Genuine air cleaner specified for your model or an air clea...

Page 161: ...153 Air Cleaner 1 Remove the seat page 124 2 Unlatch the retainer clips 1 3 Remove the air cleaner housing cover 2 Cleaning UNDER SEAT 1 2 1 retainer clips 2 air cleaner housing cover 14 TRX420FA1 FA...

Page 162: ...Inspect for tears or cracks in the foam or seams of the air cleaner Replace the air cleaner if it is damaged 9 Allow the air cleaner to dry thoroughly before applying oil A wet air cleaner will not f...

Page 163: ...of the air cleaner assembly 13 Install the clamp 14 Insert the air cleaner assembly into the air cleaner housing 15 Fasten the screw 16 Reassemble by reversing the disassembly sequence Install the air...

Page 164: ...Honda 156 Air Cleaner Do not push the dust cover 1 too far into the breather joint 2 If the dust cover is dirty clean it Dust Cover UNDER SEAT 1 2 1 dust cover 2 breather joint 14 TRX420FA1 FA2 32HR3...

Page 165: ...inspection If deposits can be seen in the drain tube the tube must be cleaned before starting the vehicle 1 Remove the drain tube 1 by removing the clip 2 under the air cleaner housing 3 2 Drain the...

Page 166: ...the lock nut 4 3 Turn the adjuster to obtain the correct freeplay 4 Tighten the lock nut and reinstall the sleeve 5 After adjustment check for smooth operation of the throttle lever from fully closed...

Page 167: ...l steering positions If there is a problem see your dealer 3 Inspect the condition of the throttle cables from the throttle lever down to the throttle body If the cable is kinked or chafed have it rep...

Page 168: ...t 5 and turn the adjusting nut 6 After adjustment tighten the lock nut securely 4 Return the dust cover and rubber sleeve Other Checks Check the reverse assist lever and cable for loose connections or...

Page 169: ...spect the electrodes and centre porcelain for deposits corrosion or carbon fouling If the corrosion or deposits are heavy replace the plug Clean a carbon or wet fouled plug with a plug cleaner if avai...

Page 170: ...prevent cross threading 9 Tighten the spark plug If the old plug is good 1 8 turn after it seats If installing a new plug tighten it twice to prevent loosening a First tighten the plug b Then loosen t...

Page 171: ...e the engine If a plug is too loose a piston may be damaged If a plug is too tight the threads may be damaged 10 Connect the spark plug cap Take care to avoid pinching any cables or wires 11 Install t...

Page 172: ...cause loss of power and possibly damage the valves For those who are mechanically proficient and have the proper tools instructions on adjusting valve clearances are given in the official Honda Shop M...

Page 173: ...area free of combustible materials and make sure the exhaust pipe is cool 2 Remove the bolt 1 3 Start the engine and rev it up approximately twenty times while momentarily creating exhaust system back...

Page 174: ...d by adding or subtracting cargo accessories or when riding conditions change The way you ride your ATV and the type of ride you want to experience can also influence your suspension needs Lower sprin...

Page 175: ...ring pre load adjuster 1 has 5 positions for different load or riding conditions Use the pin spanner 2 to adjust the shock spring pre load Suspension Spring Pre Load 1 FRONT REAR 2 1 2 1 2 3 4 5 1 2 3...

Page 176: ...is more heavily loaded Also increase spring pre load for stiffer suspension Make sure that both front shock absorbers are adjusted to the same position Always adjust the shock absorber position in seq...

Page 177: ...the normal range while riding check the brake pads for wear page 172 Worn pads should be replaced If the pads are not worn beyond the recommended limit there is probably air in the brake system See y...

Page 178: ...he system as soon as possible NOTICE Brake fluid can damage plastic and painted surfaces Handle with care Wipe up spills immediately Avoid brake fluid contact with skin or eyes If it comes in contact...

Page 179: ...evel mark check the brake pads for wear page 172 Worn brake pads should be replaced If the pads are not worn have your brake system inspected for leaks Make sure there are no fluid leaks Check for det...

Page 180: ...ly during all regular service intervals to determine the pad wear Check the wear indicator 1 If the wear indicator aligns with the edge of the reference mark 2 both pads must be replaced see your deal...

Page 181: ...moves before the brake starts to take hold Freeplay measurement at the tip of the end of the pedal should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Pedal Freeplay 1...

Page 182: ...frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake pedal Push the brake arm 4 then check the clearance between the brake...

Page 183: ...s before the brake starts to take hold Freeplay measurement at the tip of the end of the brake lever should be 15 20 mm 0 6 0 8 in If necessary adjust to the specified range Rear Brake Lever Freeplay...

Page 184: ...n the brake operating rod at the rear of the frame Make sure the cutout on the adjusting nut is properly seated on the brake arm pin 3 2 Adjust the freeplay of the rear brake lever parking brake lever...

Page 185: ...icator that lets you check brake wear without disassembly Application of the brake control causes the arrow on the brake arm to move toward a reference mark on the brake panel 1 Apply the brake contro...

Page 186: ...at the right side behind the engine from time to time Adjustment is done by turning the adjusting nut 2 Turn the nut in direction A if the switch operates too late and in direction B if the switch ope...

Page 187: ...sealing washer from the bottom of the rear brake cover If any water drains the brake seals must be replaced by your dealer as soon as possible 3 Install the rear brake drain bolt with a new sealing w...

Page 188: ...mend that you leave this work to the experts with the proper equipment and experience Wheels that are deformed or damaged must be replaced Please consult your dealer for replacement Tyres age even if...

Page 189: ...recommendations for tyre repair and replacement Refer to Safety Precautions on page 113 Properly inflated tyres are most important for safety and will provide the best combination of handling tread li...

Page 190: ...ew miles the readings will be higher If you let air out of warm tyres to match the recommended cold tyre pressures the tyres will be underinflated Be sure to check tyre pressure at the riding site sin...

Page 191: ...sures you should also look for Bumps or bulges in the side of the tyre or the tread Replace any tyre that has a bump or bulge Cuts slits or cracks in the tyres Replace the tyre if you can see fabric o...

Page 192: ...check the condition of a tyre tread measure the groove depth 1 in the centre of the tyre or check the wear indicator 2 For best performance you should replace a tyre before the tread depth at the cen...

Page 193: ...e the tyre replaced or permanently repaired as soon as possible For more information on temporary repairs see If You Have a Flat Tyre page 222 A permanent repair such as an internal plug patch can be...

Page 194: ...uld not be installed if the previous usage record is unknown The recommended tyres for your ATV are When you replace a tyre remember Have the tyre replaced by your dealer if possible If you have a tyr...

Page 195: ...e rear final gear case Check the guard and plate for cracks damage or looseness at intervals shown in the Maintenance Schedule Have the engine guard and skid plates replaced if they are cracked or dam...

Page 196: ...ds 1 and front driveshaft guards 2 for cracks damage or looseness Tighten any loose fasteners Replace the front boot guards and front driveshaft guards as required Front Boot Guards Front Driveshaft G...

Page 197: ...ions on page 113 Check the propeller shaft boots 1 and yoke joint boot 2 for damage or leaking grease If necessary have your dealer replace them Propeller Shaft Boots Yoke Joint Boot 1 propeller shaft...

Page 198: ...oots Refer to Safety Precautions on page 113 Check the driveshaft boots 1 for cuts damage or leaking grease If necessary have your dealer replace them Front Driveshaft Boots FRONT 1 1 driveshaft boots...

Page 199: ...ride frequently we recommend that you charge the battery frequently see Battery Charging page 195 If you do not expect to ride your ATV for at least two weeks we recommend you remove the battery or at...

Page 200: ...results from removing the battery and slow charging it every 30 days see Battery Charging page 195 Before you remove the battery be sure to read all the information that follows as well as the informa...

Page 201: ...ve the seat page 124 3 Remove the rear fender cover page 127 4 Release the rings and remove the rubber band 1 5 Disconnect the negative terminal lead 2 from the battery 3 first then disconnect the pos...

Page 202: ...storage Dry the compartment 10 Slow charge the battery see following section once every 30 days Installation 1 Check that the battery rubber 5 for damage If necessary replace the battery rubber 2 Make...

Page 203: ...ifically for your Honda which can be purchased from your dealer These units can be left connected for long periods without risking damage to the battery However do not intentionally leave the charger...

Page 204: ...from recent operation give the engine and exhaust system time to cool off Park in a shady area Washing your ATV in bright sunlight may cause the finish to fade because water droplets intensify the sun...

Page 205: ...remove the grime 5 After washing rinse your ATV thoroughly with plenty of clean water to remove any residue Detergent residue can corrode alloy parts 6 Dry your ATV with a chamois or a soft towel Leav...

Page 206: ...t chrome glass and clear plastic Light road grimes Spray any difficult to reach or very dirty areas with a spray cleaner degreaser Rinse and dry Apply a spray cleaner polish and wipe with a non abrasi...

Page 207: ...or dust To remove mud or dust use a wet sponge and a liquid kitchen abrasive then rinse well with clean water Dry with chamois or a soft towel If necessary remove heat stains by using a commercially...

Page 208: ...using a commercially available spray cleaner polish or quality liquid or paste wax to finish the job Use only a non abrasive polish or wax made specifically for motorcycles or automobiles Apply the po...

Page 209: ...Honda and how to be an environmentally responsible ATV owner Preparing for a Ride 202 What to Take to the Riding Area 202 What to Take on the Trail 203 Transporting Your Honda 204 Storing Your Honda...

Page 210: ...ld take along some tools and supplies in case you have a problem For some of the difficulties you might encounter see Taking Care of the Unexpected which begins on page 211 We recommend that you alway...

Page 211: ...ur base camp or help and how experienced you or your companions are in making repairs If you decide to take some tools spare parts or other supplies on the trail be sure you can carry them safely and...

Page 212: ...your ATV we recommend that you carry the vehicle in its normal operating position on all four wheels Do not incline the vehicle upright on its rear end This can damage the vehicle and leaking petrol...

Page 213: ...your dealer Ordinary rope is not recommended because it can stretch under load Using tie down straps in any other areas can damage your ATV 3 Rock the vehicle back and forth to make sure the tie down...

Page 214: ...rrect any problem before storing it That way needed repairs won t be forgotten and it will be easier to get your ATV running again We suggest you perform the following procedures to keep your ATV in t...

Page 215: ...page 113 1 Change the engine oil and filter page 137 2 Make sure the cooling system is filled with a 50 50 antifreeze solution page 145 3 Fill the fuel tank Make sure the fuel fill cap is properly ins...

Page 216: ...ght Slow charge the battery page 195 once a month 6 Wash and dry your ATV Wax all painted surfaces 7 Inflate the tyres to their recommended pressures page 181 8 Store your ATV in an unheated area free...

Page 217: ...four months change the engine oil page 137 3 If your ATV has been stored for more than two months ask your dealer to drain and replace the fuel 4 Charge the battery page 195 as required Install the ba...

Page 218: ...may be illegal Choose Sensible Cleaners Use a biodegradable detergent when you wash your ATV Avoid aerosol spray cleaners that contain chlorofluorocarbons CFCs which damage the atmosphere s protective...

Page 219: ...time to read this section before you ride Also review the tips in Preparing for a Ride page 202 General Guidelines 212 If Your Engine Quits or Won t Start 214 If the Transmission Is Not Functioning Pr...

Page 220: ...iding you could cause more damage and endanger your own safety After stopping take time to assess the situation Carefully inspect your ATV to identify the problem then consider your options before you...

Page 221: ...e situation and your options before deciding what to do If the problem is relatively minor and you have the tools supplies and skills to make a temporary repair be sure to have permanent repairs made...

Page 222: ...tarting the engine or experience poor engine performance the following information may help you If you can t correct the problem see your dealer If your ATV won t start listen as you press the start b...

Page 223: ...dead battery Charge the battery page 195 If charging doesn t help see your dealer faulty starter motor If all possible causes are negative the starter motor may be faulty See your dealer SYMPTOM Start...

Page 224: ...fuel mixture See your dealer sooty exhaust rich fuel mixture See your dealer detonates or pings under load If applicable switch to the recommended octane petrol page 129 or change your brand of petrol...

Page 225: ...check that they are functioning 5 If both switches are functioning shift into neutral and restart the engine If one or both switches are not functioning see Emergency Gear Selection Operation page 22...

Page 226: ...ch to the OFF w position 3 After the engine stops turn the ignition switch to the ON q position 4 Check the gear position indicator If these efforts do not restore proper operation have your ATV inspe...

Page 227: ...ply the parking brake 3 Turn the ignition switch to the OFF w position 4 Loosen the screw 1 and release the lock plate 2 5 Turn the emergency valve 3 by the screwdriver using the inside of the front f...

Page 228: ...2 4 Check the neutral indicator If the transmission is in neutral go to step 5 If the transmission is not in neutral use the gear change tool to shift to neutral so you will be able to start the engin...

Page 229: ...ion does not shift rock the vehicle back and forth and try again Return the gear change tool to the storage location Do not attempt to shift gears manually using the gear change tool while riding If t...

Page 230: ...pair As soon as possible have the tyre permanently repaired by your dealer Any tyre that cannot be repaired should be replaced Whenever the ATV is to be operated far from service facilities or availab...

Page 231: ...r wheels off the ground and place a support block under the vehicle 4 Remove the wheel nuts 5 Remove the wheel Avoid getting grease oil or dirt on the front brake disc or pad surfaces when removing an...

Page 232: ...wheel nuts on the wheel then lower the ATV to the ground before tightening the nuts in a crisscross rather than circular pattern to the specified torque 64 N m 6 5 kgf m 47 lbf ft If a torque wrench w...

Page 233: ...t leak Shut the engine off and wait until the steaming stops Look for a leak but don t touch the engine or radiator system Let everything cool off first Check for any restriction of air flow to the ra...

Page 234: ...the recommended oil page 135 to the upper level mark If you must leave your ATV to get oil secure it as much as possible Start the engine and check that the coolant temperature gauge and high coolant...

Page 235: ...all the fuses before looking elsewhere for another possible cause of the problem Replace any blown fuses and check component operation The main fuse and the circuit fuses are located under the rear f...

Page 236: ...cing the fuses 2 Remove the seat page 124 3 Remove the rear fender cover page 127 4 To access the main fuses 2 3 and shift motor fuse 4 remove the fuse box cover 5 5 Pull the main fuse out If it is bl...

Page 237: ...e 8 of the same rating If you do not have a replacement fuse with the proper rating for the circuit install one with a lower rating NOTICE Replacing a fuse with one that has a higher rating greatly in...

Page 238: ...use 2 Remove the seat page 124 3 Remove the rear fender cover page 127 4 To access the PS fuse 1 remove the PS fuse box cover 2 If the PS fuse is blown see your dealer for this service 5 Install the P...

Page 239: ...mporarily If you replace a blown fuse with a spare fuse that has a lower rating replace the fuse with the correct rating as soon as you can Also remember to replace any spare fuses that were installed...

Page 240: ...ect your ATV for damage and determine if it is safe to ride Check the tightness of critical nuts and bolts securing such parts as the handlebar control levers brakes and wheels If there is minor damag...

Page 241: ...e or have one made If you don t know your key number call the dealer where you purchased your Honda ATV They may have it listed in their records If they don t transport your ATV to them or the nearest...

Page 242: ...you use an automobile battery The greater amperage of an automobile battery when the car engine is running can damage your ATV s electrical system Bump starting is also not recommended If you can t ch...

Page 243: ...hat tools and supplies you have with you If any component of the brake system is damaged you may be able to ride carefully back to your base using the other brake components for slowing or stopping If...

Page 244: ...Taking Care of the Unexpected 236 14 TRX420FA1 FA2 32HR3B000 book 236...

Page 245: ...section contains dimensions capacities and other technical data plus information on government requirements and how to break in your ATV Vehicle Identification 238 Specifications 240 Break in Guideli...

Page 246: ...ers here for your reference The VIN 1 is stamped on the front of the frame VIN ______________________________________________________ The engine number 2 is stamped on the upper side of the rear crank...

Page 247: ...e The colour code is helpful when ordering replacement parts Record the colour and code here for your reference COLOUR__________________________________________________ CODE __________________________...

Page 248: ...3 88 US gal 3 23 Imp gal including reserve fuel tank reserve 4 9 1 29 US gal 1 08 Imp gal engine oil capacity after disassembly 4 0 4 2 US qt 3 5 Imp qt after draining 3 4 3 6 US qt 3 0 Imp qt after d...

Page 249: ...es passenger capacity operator only maximum weight capacity ED type 187 kg 412 lb U type 220 kg 485 lb rider all cargo and accessories Engine Specifications displacement 420 cm3 25 6 cu in bore stroke...

Page 250: ...r 3 154 transmission ratio 1st 3 058 2nd 2 157 3rd 1 541 4th 1 178 5th 0 848 reverse 3 996 final drive shaft Chassis Suspension caster 2 trail 5 mm 0 2 in tyre size front AT24 8 1211 MAXXIS M977 tyre...

Page 251: ...ts headlight Low High 12 V 35 35 W 2 brake tail light LED neutral indicator LED reverse indicator LED high coolant temperature indicator LED PGM FI indicator LED PS Electric Power Steering indicator T...

Page 252: ...ain bolt 12 N m 1 2 kgf m 9 lbf ft rear final gear oil fill cap 12 N m 1 2 kgf m 9 lbf ft rear final gear oil level check bolt 12 N m 1 2 kgf m 9 lbf ft front final gear oil drain bolt 12 N m 1 2 kgf...

Page 253: ...l EN 15997 Annex H Uncertainty of measurement 77 dB A 3 dB A Vibration on seat EN 15997 Annex I Uncertainty of measurement Not exceed 0 5 m s2 N A Vibration on handlegrip EN 15997 Annex I Uncertainty...

Page 254: ...r ATV s future reliability and performance by paying extra attention to how you ride during the first operating day or 25 km 15 miles During this period avoid full throttle starts rapid acceleration a...

Page 255: ...ing more than 5 methanol even if it has cosolvents and corrosion inhibitors Engine performance problems resulting from the use of fuels that contain alcohol are not covered under the warranty Honda ca...

Page 256: ...nk angle sensor ignition cut off system 82 battery 191 brake light switch adjustment 178 brakes cables 177 draining water from 179 fluid 169 front brake lever 48 front brake pad wear 172 parking 49 re...

Page 257: ...g hills 97 clip 128 colour label 239 compartment owner s manual 123 storage 52 tool kit 122 component fails 235 controls features 40 crash if you 232 crossing or turning on hills or slopes 102 D digit...

Page 258: ...210 exhaust system cleaning 62 purging 165 F final gear front 143 rear 140 flag pole bracket 50 flat tyre 222 flooded engine 81 front boot guards 188 front driveshaft boots 190 front driveshaft guard...

Page 259: ...es 102 riding down hills 101 riding up hills 97 stopping on hills 99 horn button 43 hourmeter 24 37 I identification vehicle 238 ignition switch 40 indicators 4WD indicator 24 26 29 41 gear position i...

Page 260: ...mit weight 66 load limits 66 loading guidelines 67 lubrication engine oil 132 front final gear oil 143 rear final gear oil 140 M maintenance component locations 119 hourmeter 38 importance 111 minder...

Page 261: ...rear final gear 140 operation component locations 17 owner s manual storage 123 P parking 107 passenger no carrying 59 pavement no riding on 73 petrol 129 petrol containing alcohol 247 pinging engine...

Page 262: ...ator 20 23 riding in 90 selector knob 47 rider training 58 riding basic operations 71 clothing 56 over obstacles 104 precautions 73 preparing for 202 safety 2 safety precautions 73 through water 105 S...

Page 263: ...24 26 stalled engine 82 stalling on a hill 99 start button 42 starting engine 79 troubleshooting 214 stop switch engine 42 stopping engine 83 storage ATV 206 compartment 52 owner s manual 123 suspens...

Page 264: ...58 transporting your ATV 204 tripmeter 34 trouble unexpected 211 troubleshooting starting 214 turning on hills or slopes 102 on level ground 94 tyres air pressure 181 flat 222 repairing 185 replacing...

Page 265: ...Index 257 Index water draining from brakes 179 riding through 105 weight limit 66 wheel removal 223 14 TRX420FA1 FA2 32HR3B000 book 257...

Page 266: ...thorised Representative for EU Market Manufacturer Authorised Representative for EU Market Honda of South Carolina Mfg Inc 1111 Honda way Timmonsville South Carolina 29161 U S A Honda Motor Europe Ltd...

Page 267: ...14 TRX420FA1 FA2 32HR3B000 book 259...

Page 268: ...14 TRX420FA1 FA2 32HR3B000 book 260...

Page 269: ...14 TRX420FA1 FA2 32HR3B000 book 261...

Page 270: ...14 TRX420FA1 FA2 32HR3B000 book 262...

Page 271: ...14 TRX420FA1 FA2 32HR3B000 book 263...

Page 272: ...14 TRX420FA1 FA2 32HR3B000 book 264...

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