Honda EB4000 Owner'S Manual Download Page 96

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00X31-Z23-8

100

31Z238

AHM.35.201

PRINTED IN U.S.A.

Printed on

Recycled Paper

Owner’s Manual

GENERATOR

EB4000X • EB5000X • EB6500X

See page 80 for

Initial Use Instructions

CMY

EB4000-6500X Cover.ai 2/8/2011 11:10:02 AM

Summary of Contents for EB4000

Page 1: ...ycled Paper 2015 Honda Motor Co Ltd All Rights Reserved Owner s Manual GENERATOR EB4000X EB5000X EB6500X See page 84 for Initial Use Instructions C M Y CM MY CY CMY K EB4000 6500X Cover ai 2 8 2011 11...

Page 2: ...e and without incurring any obligation whatsoever The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Cali...

Page 3: ...to your generator other property or the environment We suggest you read the Distributor s Limited Warranty to fully understand its coverage and your responsibilities of ownership The Distributor s Lim...

Page 4: ...your own good judgment You will find important safety information in a variety of forms including Safety Labels on the generator Safety Messages preceded by a safety alert symbol and one of three sig...

Page 5: ...Throttle System 14 AC Circuit Protectors 15 AC Circuit Breaker 16 Ground Fault Circuit Interrupter GFCI 17 Folding Handle 19 FEATURES 20 Oil Alert System 20 Automatic Engine Stop Function 20 Oil Alert...

Page 6: ...to a Building s Electrical System 42 System Ground 42 Special Requirements 43 SERVICING YOUR GENERATOR 44 THE IMPORTANCE OF MAINTENANCE 44 MAINTENANCE SAFETY 45 Safety Precautions 45 MAINTENANCE SCHE...

Page 7: ...3 Wiring Diagram 74 CONSUMER INFORMATION 76 Dealer Locator Information 76 Honda Publications 76 Customer Service Information 77 ASSEMBLY 78 SAFETY 78 The Importance of Proper Assembly 78 Important Saf...

Page 8: ...see or smell Breathing carbon monoxide can KILL YOU IN MINUTES To avoid carbon monoxide poisoning follow these instructions when operating a generator Only run a generator OUTSIDE far away from windo...

Page 9: ...ture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution Do not connect to a building s electrical system unless an isolation switch has been in...

Page 10: ...ne to cool if it has been in operation Refuel only outdoors in a well ventilated area and on a level surface Never smoke near gasoline and keep other flames and sparks away Do not overfill the fuel ta...

Page 11: ...LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda generator dealer for a rep...

Page 12: ...ges to locate and identify the most frequently used controls AC CIRCUIT PROTECTORS RECEPTACLES ENGINE SWITCH GFCI RESET BUTTON GFCI TEST BUTTON VOLTAGE SELECTOR SWITCH EB4000X GROUND TERMINAL AUTO THR...

Page 13: ...UEL TANK CAP CONTROL PANEL OIL FILLER CAP DIPSTICK OIL DRAIN PLUG STARTER GRIP SEDIMENT CUP FUEL VALVE LEVER AIR CLEANER LIFTING HANGER FUEL GAUGE HANDLE SPARK PLUG MANUAL CHOKE LEVER STAND MUFFLER WH...

Page 14: ...recoil starter to crank the engine Do not allow the starter grip to snap back against the generator Return it gently to prevent damage to the starter Do not let the starter rope rub against the gener...

Page 15: ...connected to the 4 prong receptacle the switch must be in the 120V 240V position If only a 120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position Select...

Page 16: ...engine returns to the rated speed Switch Position ON Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator OFF The Auto Throttle system does...

Page 17: ...working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON 120 240 V 20 A OFF ON AC CIRCUIT PROTECTOR for Receptacle AC CIRCUIT PROTECTOR...

Page 18: ...ficant overload at the receptacles If there is a ground fault current from either receptacles A or B The AC circuit breaker may be used to switch the generator power ON or OFF RECEPTACLE A 120 V 30 A...

Page 19: ...r will be switched to OFF position and it will shut off power to all receptacles including GFCI system 120 V 20 A DUPLEX RECEPTACLES GFCI System 120V 20A DUPLEX RECEPTACLE If there is a ground fault c...

Page 20: ...wet floor or earth The GFCI will protect against current flowing through that person The GFCI will not protect against short circuits or overloads GFCIs can be expected to interrupt power supply if t...

Page 21: ...rator is stationary Do not rest objects on the extended handle To Extend The Handle Lift handle upward Lock lever will lock and secure the handle into place To Fold The Handle 1 Press handle lock leve...

Page 22: ...n During operation the engine will automatically stop if there is not enough oil in the tank Moreover if the generator is on a slope the oil alert function may operate and stop the engine Overspeed De...

Page 23: ...ntelligent Auto Voltage Regulator This generator is equipped with an intelligent automatic voltage regulator The iAVR provides power in excess of the maximum rating for up to ten seconds to start appl...

Page 24: ...r on a level surface Always refuel with the engine OFF and cool Ground Terminal The generator ground terminal is connected to the frame of the generator the metal non current carrying parts of the gen...

Page 25: ...generator s load rating see page 37 IS YOUR GENERATOR READY TO GO For your safety to ensure compliance with environmental regulations and to maximize the service life of your equipment it is very imp...

Page 26: ...around and underneath the engine for signs of oil or gasoline leaks Check the oil level see page 49 A low oil level will cause the Oil Alert system to shut down the engine or prevent it from starting...

Page 27: ...s and appliances with built in noise filters Such use may activate the GFCI and trip the circuit breaker Make sure that the appliance is in good working order Faulty appliances or power cords can crea...

Page 28: ...the generator For proper cooling allow at least 3 feet 1 meter of empty space above and around the generator Refer to SAFE OPERATING PRECAUTIONS on page 25 and perform the IS YOUR GENERATOR READY TO G...

Page 29: ...briskly in the direction of the arrow as shown Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Do not let the starter rope rub against t...

Page 30: ...28 OPERATION 7 If you wish to use the Auto Throttle system turn the Auto Throttle switch to the ON position after the engine has warmed up for 2 or 3 minutes ON AUTO THROTTLE SWITCH 31Z238100 book 28...

Page 31: ...ditions use the following procedure 1 Turn off or disconnect all appliances that are connected to the generator 2 Move the AC circuit breaker to the OFF position 3 Turn the engine switch to the OFF po...

Page 32: ...designed An electric shock can result in serious injury or death Always perform the GFCI system inspection before using the generator If the GFCI system fails the test the generator must be repaired...

Page 33: ...end and the AC circuit breaker should switch to the OFF position If the GFCI and AC circuit breaker do not function as described take the generator to an authorized Honda generator dealer for repair G...

Page 34: ...take the generator to an authorized Honda generator dealer for repair During generator use if the GFCI RESET button extends and the AC circuit breaker trips this usually indicates a faulty power tool...

Page 35: ...t breaker to the ON position 4 Turn OFF the auto throttle switch see page 27 5 Press the TEST button The RESET button should extend If the GFCI does not function as described contact an authorized Hon...

Page 36: ...tends or the GFCI LED is not lit during operation Unplug all appliances from the GFCI protected receptacle Press the RESET button If the GFCI cannot be reset the GFCI is faulty Contact an authorized H...

Page 37: ...he generator 1 Turn the voltage selector switch to either position With the voltage selector switch in the 120V 240V position you can use the 120V and 120V 240V receptacles simultaneously If you are N...

Page 38: ...OFF reduce the electrical load on the circuit wait a few minutes and then reset the AC circuit breaker or AC circuit protector If the generator is overloaded and the internal circuit is overheated cu...

Page 39: ...for startup Make sure the electrical rating of the tool or appliance does not exceed the maximum power rating of the generator Maximum power is EB4000X 4 0 kVA EB5000X 5 0 kVA EB6500X 6 5 kVA For con...

Page 40: ...g circuits supplies power to specific receptacles When the voltage selector switch is in the 120V ONLY position the power producing circuits operate in parallel sharing the total load connected to ter...

Page 41: ...eptacles You must however make sure the load on any receptacle does not exceed its available power shown in the table above and the total load does not exceed the total current available Total Current...

Page 42: ...of receptacles shown below Balancing is necessary because each set of receptacles is powered by only one power producing circuit that can produce a maximum of amps 15 0 A EB4000X 18 8 A EB5000X 22 9 A...

Page 43: ...arge start up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator Push the Auto Throttle switch to the OFF position and connect the appliance...

Page 44: ...on and use procedures System Ground This generator has a system ground that connects generator frame components to ground terminals in the AC output receptacles The system ground is connected to the A...

Page 45: ...hat apply to the intended use of the generator Please consult a qualified electrician electrical inspector or the local agency having jurisdiction In some areas generators are required to be registere...

Page 46: ...gh temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use Remember that an authorized Honda servicing dealer...

Page 47: ...from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you...

Page 48: ...lures Each use First month or 20 Hrs Every 3 months or 50 Hrs Every 6 months or 100 Hrs Every year or 300 Hrs Page Engine oil Check level o 49 Change o o 50 Air cleaner Check o 52 Clean o 1 54 GFCI op...

Page 49: ...k see page 48 or fuel may flow into the charcoal canister causing fuel spillage This overflow may also prevent the fuel tank from venting properly Never refuel the engine inside a building where gasol...

Page 50: ...sion inhibitors Use of fuels with content of ethanol or methanol greater than shown above may cause starting and or performance problems It may also damage metal rubber and plastic parts of the fuel s...

Page 51: ...heck the oil level shown on the dipstick 3 If the oil level is low fill to the upper limit mark on the dipstick with the recommended oil see page 51 4 Reinstall the oil filler cap dipstick securely Th...

Page 52: ...nerator in a level position fill to the upper limit mark on the dipstick with the recommended oil see page 51 Maximum oil capacity 1 2 US qt 1 1 L 4 Reinstall the oil filler cap dipstick securely Wash...

Page 53: ...30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range The SAE oil viscosity and service category...

Page 54: ...e of the frame pipe taking care not to damage the air cleaner cover 3 Remove the air cleaner element from the air cleaner case 4 Check the air cleaner element to be sure it is clean and in good condit...

Page 55: ...at the cover is set securely There must be no clearance between the air cleaner cover and air cleaner case Operating the engine without an air filter or with a damaged air filter will allow dirt to en...

Page 56: ...air filter in warm soapy water rinse and allow to dry thoroughly or clean in non flammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil and then squeeze out all excess oil T...

Page 57: ...ensure proper engine operation the spark plug must be properly gapped and free of deposits An incorrect spark plug can cause engine damage If the engine is hot allow it to cool before servicing the sp...

Page 58: ...and thread the spark plug in by hand to prevent cross threading 6 After the spark plug is seated tighten with a spark plug wrench to compress the washer If installing a new spark plug tighten 1 2 turn...

Page 59: ...spark arrester Clean the spark arrester as follows 1 Remove the two 5 mm screws and remove the spark arrester 2 Use a brush to remove carbon deposits from the spark arrester screen Be careful to avoid...

Page 60: ...cup and the O ring Discard the O ring 3 Clean the sediment cup in nonflammable solvent and dry it thoroughly 4 Install the sediment cup and a new O ring and tighten the sediment cup securely 5 Turn t...

Page 61: ...g and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or re...

Page 62: ...asoline stabilizer Drain the carburetor float bowl see page 61 Drain the fuel sediment cup see page 58 Remove the spark plug Put a teaspoon of engine oil into the cylinder Turn the engine slowly with...

Page 63: ...nnel to avoid spilling fuel 3 Loosen the carburetor drain screw and drain the gasoline from the carburetor Gasoline is highly flammable and explosive You can be burned or seriously injured when handli...

Page 64: ...the sediment cup and a new O ring 8 Turn the fuel valve lever to the OFF position Engine Oil Change the engine oil see page 50 Engine Cylinder 1 Remove the spark plug and pour a teaspoon 5 cc of clean...

Page 65: ...the generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust sy...

Page 66: ...Keep the generator level when transporting to reduce the possibility of fuel leakage Move the fuel valve lever to the OFF position Do not use the generator while it is being transported When using rop...

Page 67: ...and carburetor see page 61 Refuel with fresh gasoline see page 47 Low oil level caused Oil Alert to stop engine Add oil see page 49 Turn engine switch to OFF and then restart the engine Spark plug fa...

Page 68: ...el generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor see page 61 Refuel with fresh gasoline see page 47 Fuel filter restricted carbure...

Page 69: ...s the RESET button see pages 33 34 Replace or repair power tool or appliance AC circuit protector tripped Check AC load and reset circuit protector see page15 Faulty power tool or appliance Replace or...

Page 70: ...erial number and date purchased in the spaces below You will need this information when ordering parts and when making technical or warranty inquiries Engine serial number Frame serial number Date pur...

Page 71: ...ler perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life...

Page 72: ...hnologies to reduce evaporative emissions The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and ma...

Page 73: ...are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the ef...

Page 74: ...ion The durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s em...

Page 75: ...m 23 7 cu in 389 cm3 3 46 2 52 in 88 0 64 0 mm Compression ratio 8 5 1 8 2 1 Engine speed 3 600 rpm Cooling system Forced air Ignition system CDI magneto Oil capacity 1 2 US qt 1 1 L Fuel tank capacit...

Page 76: ...B MW OLSw PoC SP VSSw AC Outlet AC Circuit Breaker AC Circuit Protector Auto Throttle Switch Control Box Block Current Transformer Digital Automatic Voltage Regulator Digital CDI Engine Control Unit...

Page 77: ...8 49 39 38 40 46 47 41 42 45 48 43 44 21 22 23 24 35 50 51 55 53 65 66 67 68 69 70 71 72 73 9 7 3 1 6 4 12 10 8 2 5 11 36 25 26 27 28 29 30 31 32 33 34 3 4 J B Lg G G R W W R Br R O R W R W Y O Y R B...

Page 78: ...chnician Available through your Honda dealer or visit http powerequipment honda com support shop manuals Parts Catalog This manual provides complete illustrated parts lists Available through your Hond...

Page 79: ...ied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relati...

Page 80: ...njury to the operator Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decid...

Page 81: ...eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Operate outside away from open windows or doors Burns from hot parts Let the engine and exhaust system cool before tou...

Page 82: ...t the following list Contact your dealer if any of the loose parts shown below are not included with your generator Ref No Description Qty 1 Wheel 2 2 Axle Shaft 1 3 Handle Assembly 1 4 Handle Lower B...

Page 83: ...generator using four 8 16 mm flange bolts and 8 mm flange nuts 3 Install the two stands on the under frame using four 8 16 mm flange bolts TORQUE 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m 8 16 mm FLANGE B...

Page 84: ...2 lbf ft 24 29 N m 2 4 3 0 kgf m Operation must be checked after attaching the handle Check that the handle can be folded smoothly Check that the handle does not hang down by its own weight To extend...

Page 85: ...ce point as shown below 2 Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely TORQUE 17 22 lbf ft 24 29 N m 2 4 3 0 kgf m 8 16 mm FLANGE B...

Page 86: ...on the oil dipstick SAE 10W 30 API service category SJ or later or equivalent is recommended for general use for additional recommendations see page 51 Maximum oil capacity 1 2 US qt 1 1 L Do not over...

Page 87: ...d gasoline with a pump octane rating of 86 or higher Refer to page 47 for additional fuel recommendations 1 Remove the fuel tank cap 2 Fuel carefully to avoid spilling fuel Do not fill the fuel tank a...

Page 88: ...RATION see page 25 STARTING THE ENGINE see pages 26 28 STOPPING THE ENGINE see page 29 MAINTENANCE SCHEDULE see page 46 REGISTRATION Please Register Your Generator If your dealer did not collect regis...

Page 89: ...ke and Throttle Control System 21 AUTO THROTTLE SYSTEM 14 41 Automatic Engine Stop Function 20 B BEFORE OPERATION 23 86 C Carbon Monoxide Hazards 6 Carburetor Modification for High Altitude Operation...

Page 90: ...and Burn Hazards 7 Folding Handle 19 Fuel 59 85 Fuel Gauge 22 FUEL RECOMMENDATIONS 48 Fuel Valve Lever 13 G GENERATOR SAFETY 6 GFCI OPERATION CHECK 30 Ground Fault Circuit Interrupter GFCI 17 Ground T...

Page 91: ...E AC RECEPTACLES 67 O Oil Alert Function 20 Oil Alert System 20 OPERATION 25 Operator Responsibility 6 Overspeed Detection Function 20 P Power Producing Circuits 38 Q QUICK REFERENCE INFORMATION Insid...

Page 92: ...ents 43 Specifications 73 STANDBY POWER 42 Starter Grip 12 STARTING THE ENGINE 26 STOPPING THE ENGINE 29 STORAGE 59 STORAGE PRECAUTIONS 63 STORAGE PREPARATION 59 System Ground 42 T TAKING CARE OF UNEX...

Page 93: ...91 MEMO 31Z238100 book 91...

Page 94: ...92 MEMO 31Z238100 book 92...

Page 95: ...Oil Type SAE 10W 30 API SJ or later or equivalent for general use see page 47 Spark Plug Type BPR5ES NGK W16EPR U DENSO Electrode Gap 0 028 0 031 in 0 7 0 8 mm Maintenance Before each use Check engine...

Page 96: ...ed on Recycled Paper 2011 Honda Motor Co Ltd All Rights Reserved Owner s Manual GENERATOR EB4000X EB5000X EB6500X See page 80 for Initial Use Instructions C M Y CM MY CY CMY K EB4000 6500X Cover ai 2...

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