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Operation of the Jig Saw

DKS 504 Vario | Version 1.03

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7.9 Setting the scale

Step 1: Turn off the power and disconnect the power 

plug from the power outlet.

Step 2: Loosen the locking screw (Fig.16) that fixes the 

scale display. Move the indicator to the 0 ° 
mark and tighten the screw.

 

Fig. 16: Setting the scale

Step 3: Lower the workpiece hold down so that it is re

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sting on the workpiece and secure it.

7.10 Electrical connection

When making electrical connections, make sure that the 
characteristics (voltage, mains frequency) comply with 
the information given on the rating plate. We strongly re

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commend that this device be connected to the mains via 
a residual current device (RCD).

Step 1: Check that the JIG SAW is off.

Step 2: Connect the machine to the mains. 

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Operation of the Jig Saw      

     

DANGER!

Remember that the scale is only a guide and is not re

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liable for accuracy. Make cuts with the piece of waste 
to make sure the angle settings are correct.

DANGER!

Danger of electrocution!

Contact with live components may cause mortal dan-
ger. Switched on electrical components can cause 
uncontrolled movements and lead to serious injuries.

DANGER!

All work on the electrical installation may only be car-
ried out by a qualified electrician.

DANGER!

Danger of electrocution!

Contact with live components may cause mortal dan-
ger. Switched on electrical components can cause 
uncontrolled movements and lead to serious injuries.

-  Disconnect the power before starting any adjust-

ments to the machine.

WARNING!

Risk of injury!

There is a risk of injury to the operator and other per-
sons if they do not adhere to the following rules.

-  The JIG SAW may only be operated by a trained 

person.

-  The operator may not work while under the influ

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ence of alcohol, drugs or medication.

-  The operator must not work when he is tired or suf

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fering from concentration-impairing illnesses.

-  The JIG SAW may only be operated by one person.

ATTENTION!

Risk of crushing!

Incorrect work on the machine can cause injury to the 
upper limbs.

DANGER!

-  Harmful emissions of wood dust when used indoors.

-  Danger due to backlash of the workpiece.

-  Danger due to ejection of branch parts and work

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piece parts

DANGER!

-  Protect the machine against moisture (danger of 

short circuit!)

-  Do not overload the machine! You work better and 

safer in the specified performance range.

-  Never use blunt or damaged saw blades. Check that 

the appropriate saw blade is used.

Summary of Contents for 5902504

Page 1: ...DKS 504 Vario Instruction Manual DKS 504 V ARIO JIG SAW DKS 504 Vario ...

Page 2: ...nical Data 7 4 1 Table 7 4 2 Type plate 8 5 Transport packaging storage 8 5 1 Transport 8 5 2 Packaging 8 5 3 Storage 8 6 Description of the machine 8 6 1 Illustration 8 6 2 Scope of supply 8 6 3 Strokes and saw blade selection 9 6 4 Optional accessories 9 7 Installation 9 7 1 Requirements for the place of installation 9 7 2 Setting up the JIG SAW 9 7 3 Selection of the correct saw blade 10 7 4 In...

Page 3: ...nces you make during application of the machine as these may be valuable for product improvements 1 3 Disclaimer All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and expe rience The manufacturer shall not be liable for damage in the following cases Failure to comply with the operation man...

Page 4: ...rovide staff with the required pro tective equipment and wearing the required protec tive equipment shall be mandatory Operators shall also be responsible for maintaining the machine in a technically perfect condition For this rea son the following shall apply Operators shall make sure that the maintenance in tervals described in these operating instructions are complied with Operators shall regul...

Page 5: ...ty labels on the Jig Saw The following safety labels and instructions are attached to the Jig Saw s Fig 1 and must be observed Fig 1 Safety labels If safety labels on the machine are damaged or missing this can cause errors personal injury and material da mage The safety symbols attached to the machine must not be removed Damaged safety symbols must be re placed immediately As soon as the signs ar...

Page 6: ...ons secure the workbench to the floor This scroll saw is intended for indoor use only Do not cut pieces of material that are too small to be held by hand Before switching on the saw empty the worktable of all objects except the workpiece tools waste rulers etc Remove all adjustment keys before turning on the power tool A wrench or key attached to a rotating part of the power tool may cause injury ...

Page 7: ... starting temperature Noise and vibration The effect of noise can cause hearing loss Minimize noise and vibration Use only flawless devices Clean and service the device regularly Adapt the method of operation to the device Do not overload the device If necessary have the device checked Turn off the power when not in use DANGER Certain types of wood and wood products produce harmful dust emissions ...

Page 8: ...ls have to be delivered to a recycling station of the re sponsible dumping company 5 3 Storage The Jig Saw must be stored thoroughly cleaned in a dry clean and frost free environment Cover the machine with a protective tarpaulin 6 Description of the machine 6 1 Illustration The illustrations in these operating instructions serve the general comprehension and may deviate from the actual type Fig 3 ...

Page 9: ...w blades 135 x 6 0 x 0 4mm Item number 5911661 Tool set 103 part in wooden case Item number 5912504 7 Installation 7 1 Requirements for the place of installation Remove the jig saw from its packaging and remove any protective film Do not set up or operate the machine in a damp or wet environment The humidity should not ex ceed 60 and the measured room temperature should be between 0 C and 40 C The...

Page 10: ...th pieces that are less than 25 mm thick If you are cutting workpieces that are thicker than 25 mm you must insert the blade into the workpiece very slowly Be especially careful not to bend or twist the blade when cutting 7 4 Inserting Pinless Blades The adapter allows you to use saw blades with no loca ting pins at both ends Step 1 Switch off the machine and disconnect the power plug from the soc...

Page 11: ...ith the clamping screw 11 Step 2 Slide the saw blade guard 10 onto the work piece hold down 9 Step 3 Guide the screw through the hole of the work piece holder 9 and the saw blade guard 10 and screw tight Step 4 With the clamping screw 11 the saw blade gu ard can be fixed together with the workpiece hol der at different heights Install the saw blade Step 1 Turn off the power and disconnect the powe...

Page 12: ... holderfar away and upwards 7 8 Align saw blade and saw table Step 1 Turn off the power and disconnect the power plug from the power outlet Step 2 Loosen the clamping screw of the workpiece holder and push the workpiece holder upwards Then tigh ten the clamping screw Fig 14 Position workpiece hold down Step 3 Release the table lock knob Fig 15 and tilt the table until it is approximately at right ...

Page 13: ...ents and lead to serious injuries DANGER All work on the electrical installation may only be car ried out by a qualified electrician DANGER Danger of electrocution Contact with live components may cause mortal dan ger Switched on electrical components can cause uncontrolled movements and lead to serious injuries Disconnect the power before starting any adjust ments to the machine WARNING Risk of i...

Page 14: ...ep 6 Adjust the position of the workpiece hold down blower and lighting The blower is preset to direct the air to the most effective point on the cut line Make sure the pressure plate is set to secure the workpiece and direct air onto the cutting surface Fig 17 Adjust the sawdust blower Step 7 Connect exhaust eg vacuum cleaner to exhaust and switch on Step 8 Switch on the saw by pressing the green...

Page 15: ...e from the table 8 3 Cutting serveral workpieces The scroll saw can be used to cut several identical sha pes Several workpieces can be stacked on top of each other and must be secured together prior to cutting The stacked parts must be attached to each other so that they can be handled as a single workpiece on the table 8 4 Connecting a separate tool Step 1 Turn off the power and disconnect the po...

Page 16: ...rking on fragile model parts A high speed is suitable for operation on hardwo ods metals and glass eg As carving milling mol ding cutting and drilling Only put the hand tool out of hand as soon as the tool stops turning Disconnect the separate tool immediately after use from the scroll saw otherwise injury to the opera tor 9 Care maintenance and overhaul re pair NOTE First insert the shaft of the ...

Page 17: ...e bearings with oil after 10 hours of opera tion After every 50 hours of operation or squeaking from the bearings oil as follows Step 1 Turn off the unit and disconnect it from the power supply Step 2 Turn the saw on its side Step 3 Pry off the rubber caps that cover the pivot axes Step 4 Spray a small amount of SAE 20 oil around the shaft end and bearing Step 5 Let the oil soak in this condition ...

Page 18: ...s and components Step 3 Guide the machine components and operating materials to the appropriate disposal routes 11 2 Disposal of electrical devices Electrical devices include numerous recyclable materials as well as environmentally hazardous components These components must be disposed of separately and professionally In case of doubt please contact your mu nicipal waste management company For the...

Page 19: ...stomer service Indicate the following basic information for spare part or ders Type of device Serial number Position number Quantity Year of manufacture Required mode of dispatch mail freight sea air express Address of dispatch Spare part orders which do not include the above indi cations may not be taken into consideration If the indica tions regarding the mode of dispatch are missing the product...

Page 20: ... parts drawing DKS 504 Vario The following drawing are intended to help in case of service to identify necessary spare parts To order send a copy of the parts drawing with marked components to your dealer Fig 26 Spare parts drawing JIG SAW DKS 504 Vario ...

Page 21: ...Electrical Wiring Diagram DKS 504 Vario Version 1 03 21 13 Electrical Wiring Diagram Fig 27 Electrical Wiring Diagram DKS 504 Vario ...

Page 22: ...61029 1 2000 A11 A12 Safety of transportable motor operated electric tools Part 1 General requirements EN 55014 1 2017 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 1 Emission EN 55014 2 2015 Electromagnetic compatibility Requirements for household appliances electric tools and similar apparatus Part 2 Immunity Product family standard...

Page 23: ...Notes DKS 504 Vario Version 1 03 23 15 Notes ...

Page 24: ...www holzstar de ...

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