Holzstar 5902030 Operation Instructions Manual Download Page 1 | Manualshive

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FKS 250-1300

Operation Instructions

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Panel saw

FKS 250-1300 - 230V

FKS 250-1300 - 400V

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Summary of Contents for 5902030

Page 1: ...FKS 250 1300 Operation Instructions FKS 250 1300 Panel saw FKS 250 1300 230V FKS 250 1300 400V ...

Page 2: ... explanation 3 2 2 Responsibility of the Operator 4 2 3 Personal requirements 5 2 4 Personal protective equipment 5 2 5 Safety markings on the panel saw 6 2 6 General safety instructions 6 2 7 Safety equipment 7 3 Intended use 7 4 Technical Data 8 4 1 Type plate 8 5 Transport Packaging Storage 9 5 1 Delivery and transport 9 5 2 Packaging 10 5 3 Storage 10 6 Description of the device 10 6 1 Machine...

Page 3: ... maschinen de We are always interested in valuable experience and knowledge gained from using the application whichthen could be shared and be valuable to develop ourproducts even further 1 3 Limitation of liablility All information and instructions has been compiled on the basis of the state of the art valid standards and guidelines as well as our many years of expertise and experience The manufa...

Page 4: ...s and regulations and if necessary ad apt them he operator must clearly regulate and define the re sponsibilities for installation operation trouble shooting maintenance and cleaning The operator must ensure that all persons handling the machine have read and understood these in structions In addition he must train the personnel at regular intervals and inform them about the dan gers The operator ...

Page 5: ...rsonnel is not au thorized to perform these works Please contact our cus tomer service for the execution of all arising work 2 4 Personal protective equipment Personal protective equipment is intended to protect the health and safety of persons at work Staff must wear the personal protective equipment indicated in individual sections of these operating instructions when carrying out the different ...

Page 6: ...ith the location of the switches before switching on the machine Memorize the position of the emergency stop button so that you can use it immediately at any time Be careful and do not touch any switches while the machine is in operation Never touch a rotating tool with your hands or other objects If you are not working on the machine switch the device off at the switch and pull the plug out of th...

Page 7: ...ssing of solid wood chipboard panels and profiles is possible In compliance with the safety instructions the conditions of use for the saw blade used must be ob served Firewood must not be processed The machine must be operated with a suitable extraction system It is suitable for private use not for industrial use The machine is designed as a circular saw It is equip ped with a single saw blade wh...

Page 8: ...dth left from the saw blade mm 845 845 Saw blade tilt 90 bis 45 90 bis 45 Max Cutting height 90 mm 80 80 Max Cutting height 45 mm NA NA Max Cutting heigt 45 mm 54 54 Diameter Main saw blade mm 254 254 Diameter Scoring saw mm NA NA Speed Main saw blade min 1 4000 4000 Speed Scoring saw NA NA Sliding table lengths mm 600 600 Sliding table width mm 460 460 Table length mm 650 650 Table width mm 350 3...

Page 9: ...pallet with the crane and place it in the place of use Step 5 Push and position the machine with the help of several to the exact place of use WARNING Risk of death If the weight of the device and the permissible lifting capacity of the lifting gear are not observed during transport or lifting the device may topple over or fall over During transport and during lifting work pay atten tion to the we...

Page 10: ...rage Thoroughly clean the panel saw in a dry clean and frost free environment Cover the machine with a protective tarpaulin Ambient temperature range 25 C to 55 C 6 Description of the device 6 1 Machine Illustrations in this manual may differ from the origi nal Fig 5 panel saw FKS 250 1300 1 Cross cut frame 2 Cross beams 3 Handwheel for setting the saw blade height 4 sliding table 5 Main table 6 E...

Page 11: ... and fix the ma chine feet with expansion screws 7 2 Setting up the panel saw Use the following steps to make the machine operatio nal Assembly of the sliding table Step 1 Place the sliding table on the saw and release the middle nut Fig 6 of the guide Fig 6 Guide carrier sliding table Step 2 Insert the sliding table into the sliding carrier at the front and rear of the saw and tighten the pre vio...

Page 12: ...saw to assemble the butt table Now mount the table to the saw and tighten the screws again Fig 10 Mount rear extension table Mount the measuring scale Step 1 Mount the measuring scale to the holes on the front of the machine using the screws Make sure the scale is up Fig 11 Mount measuring scale Mount the stop guide rail Step 1 Insert 4 M10x80 hex bolts into the main table and the extension tables...

Page 13: ...e swivel arm to the housing of the ma chine with 4 hexagon screws The swivel arm must be aligned horizontally Fig 17 Mount swivel arm Step 2 Place the sliding table support A in the swivel arm and hand tighten the nuts The carrier still needs to be set up After aligning tighten the nuts Fig 18 Mount sliding table carrier Step 3 Mount the sliding table support A on the sliding carriage Secure the s...

Page 14: ... the exhaust port at the bottom of the back of the machine with 4 M6x12 Phillips screws washers and nuts nuts on the inside Fig 22 Mount suction connection Step 2 Screw on the saw blade guard Fig 23 Mount saw blade guard Step 3 Screw the hose guide to the back of the steel ta ble with 2 M6x20 hexagon bolts spacers and nuts nuts on the inside of the table Fig 24 Mount hose guide Mount suction hoses...

Page 15: ...l connections make sure that the characteristics voltage mains frequency protection match those on the rating plate and for the motor Requirements for the power grid Overvoltage protection and undervoltage protection Voltage deviation from the nominal value 0 9 1 1 Frequency deviation from the nominal value 0 99 1 01 Hedging 16 A Step 1 Check that the panel saw is switched off Step 2 Connect the m...

Page 16: ...to cut smaller workpieces The saw blade rotates on a spindle and breaks through the wood making a conti nuous impact Sawing Step 1 Slowly guide the workpiece towards the saw blade and allow the saw blade to cut It is not necessary to force the material Step 2 Hold the workpiece firmly when feeding it to the saw blade and use the table for support Always use a push stick and keep your hand away fro...

Page 17: ...hout impact during the sawing process In order to improve the quality of the saw and to avoid having to recut the piece you must install the saw blade in such a way that several teeth at least 2 are always engaged at the same time If this is not possible you must use a saw blade with finer teeth Selection of the saw blade Blade type Application 24 teeth Chopping with alterna ting slope and positiv...

Page 18: ...er insert a saw blade with a mounting diameter larger than the axis diameter of the machine mount 8 3 Basic applications of the sliding table saw If the wood is cut with the grain use the rip fence for this application Fig 28 Slitting the workpiece Cutting across the grain If the wood is cut across the grain use either a miter fence or a sliding carriage for this application Fig 29 Cross cutting t...

Page 19: ...g the saw blade guard The blade guard should be adjusted to be as close to the workpiece as possible Fig 33 Blade guard Height adjustment of the saw blade The lifting and lowering must be adjusted so that the blade guard is as close as possible to the workpiece Ho wever the teeth should always protrude above the top of the workpiece The lifting and lowering takes place via the large handwheel on t...

Page 20: ...nd Repair Maintenance and repair must be performed by a qualified person Do not perform any maintenance work before you have thoroughly familiarized yourself with the maintenance instructions Before you start servicing always turn off the switch and unplug it from the wall outlet A possibi lity of accidentally turning on the machine by ano ther person is thus avoided Even if the machine is stopped...

Page 21: ...rk Step 1 Disconnect the power plug from the socket Step 2 Empty and clean the suction device Step 3 Vacuum the machine off sawdust and sawdust and clean with a dry cloth and or compressed air wear protective goggles In particular the guide rails must be kept clean Step 4 Alle unlac kierten Metalloberflächen mit etwas Antirost spray einsprühen Step 5 Check the machine for damage to the safety de v...

Page 22: ...d have rotated with the saw blade and pressed firmly against the spindle housing to form an anchorage to rotate it Step 9 Remove the nut washer and bush from the saw blade spindle Step 10 Now remove the saw blade from the spindle Step 11 Place the new saw blade on the spindle and make sure it is firmly seated on the hub Step 12 Replace the bushing washer and nut and turn the nut counterclockwise w...

Page 23: ...ompany can be used for the treatment 10 3 Disposal of lubricants The disposal instructions for the lubricants used are pro vided by the lubricant manufacturer If necessary ask for the product specific data sheets 11 Troubleshooting There will be no errors if the machine is used properly and properly maintained If the suction hose is blocked with chips the machine should be switched off before hand...

Page 24: ...rive belt for the Panel saw FKS 250 1300 must be ordered The drive belt has the number 165 in the spare parts drawing 2 By ordering spare parts send a copy of the spare parts drawing 2 with the marked part drive belt and marked positon number 165 to the dealer or spare parts depart ment and provide the following information Type of device panel saw FKS 250 1300 Item number 5902030 Spare parts draw...

Page 25: ...wings FKS 250 1300 The following drawings should help in case of service to identify necessary spare parts To order send a copy of the parts drawing with the parts marked to your authorized dealer Fig 40 Spare parts drawing 1 panel saw FKS 250 1300 230 V and 400V ...

Page 26: ...26 FKS 250 1300 Version 1 04 Spare parts Fig 41 Spare parts drawing 2 panel saw FKS 250 1300 230 V and 400V ...

Page 27: ...Spare parts FKS 250 1300 Version 1 04 27 Fig 42 Spare parts drawing 3 panel saw FKS 250 1300 230 V and 400V ...

Page 28: ...28 FKS 250 1300 Version 1 04 Spare parts Fig 43 Spare parts drawing 4 panel saw FKS 250 1300 230 V and 400V ...

Page 29: ...Electric circuit diagram FKS 250 1300 Version 1 04 29 13 Electric circuit diagram Fig 44 Electric circuit diagram FKS 250 1300 230 V above and 400V below ...

Page 30: ...er applicable directives subse quently added including the changes applicable at the time the declaration was made Relevant EU directives 2014 30 EU EMC Directives The following harmonized standards have been applied DIN EN ISO 12100 2010 Safety of machinery General principles for design Risk assessment and risk reduction ISO 12100 2010 DIN EN 60204 1 2007 06 Safety of machinery Electrical equipme...

Page 31: ...Notes FKS 250 1300 Version 1 04 31 15 Notes ...

Page 32: ...www holzstar de ...

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