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Holiday 2002 NEPTUNE, Owner'S Manual

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Chassis Information 

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2 0 0 2   N E P T U N E

10 • 339

A

Air Conditioner - Roof . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141

Air Coupler - Universal  . . . . . . . . . . . . . . . . . . . . . . . . . .285

Chassis  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
Towing System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .283

Air Filter  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319

Changing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319

Air Filter Minder  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .319
Air Governor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
Air Supply System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .284
Air System - Charging (External) . . . . . . . . . . . . . . . . . .285
Alignment Specifications  . . . . . . . . . . . . . . . . . . . . . . . . .290
Alternator  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .226
Appliances Introduction  . . . . . . . . . . . . . . . . . . . . . . . . .117
Awnings  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .166

Awning - Patio  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
Awning Care &Maintenance  . . . . . . . . . . . . . . . . . . .169
Front Door (Optional)  . . . . . . . . . . . . . . . . . . . . . . . .166

B

Backing Up A Motorhome . . . . . . . . . . . . . . . . . . . . . . . . .43
Battery - Chassis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .223

Battery Specifications - Chassis . . . . . . . . . . . . . . . . .223

Battery - How it Works  . . . . . . . . . . . . . . . . . . . . . . . . . .238

Battery Charge Time &Consumption Rate  . . . . . . . .244
Battery Maintenance  . . . . . . . . . . . . . . . . . . . . . . . . .239
Battery Specifications - House . . . . . . . . . . . . . . . . . .246
Battery Voltage & Current  . . . . . . . . . . . . . . . . . . . . .243
Deep Cycle Battery  . . . . . . . . . . . . . . . . . . . . . . . . . .239
Reasons Why Batteries Fail . . . . . . . . . . . . . . . . . . . .242
Starting Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .238
Testing the Battery  . . . . . . . . . . . . . . . . . . . . . . . . . . .240

Battery Disconnect - Chassis . . . . . . . . . . . . . . . . . . . . . .222
Battery Disconnect - House  . . . . . . . . . . . . . . . . . . . . . . .222
Brake - Auxiliary  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .293
Brake - Parking & Emergency Systems  . . . . . . . . . . . .292
Brake Maintenance & Troubleshooting . . . . . . . . . . . . .295

Bleeding the System  . . . . . . . . . . . . . . . . . . . . . . . . .295

Brake Systems  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .292
Brakes - ABS System (Anti-lock Brakes) . . . . . . . . . . . .292
Brakes - Electric Pump & Master Cylinder  . . . . . . . . .294

Brakes - Exhaust Brake System  . . . . . . . . . . . . . . . . . . .293

Exhaust Brake Maintenance  . . . . . . . . . . . . . . . . . . .294

breaking camp  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51

C

carbon monoxide detector . . . . . . . . . . . . . . . . . . . . . . . . .78

Alarm  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Cleaning  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79
Operating Instructions  . . . . . . . . . . . . . . . . . . . . . . . . .79
Testing  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Charge Air Cooler  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .305
Chart - Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . .326
Chassis Introduction  . . . . . . . . . . . . . . . . . . . . . . . . . . . .283
checklist-  set-up  procedures  . . . . . . . . . . . . . . . . . . . . . .46
Checklist- Pre-trip  Preparations  . . . . . . . . . . . . . . . . . . .38
Cold Weather Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .197

Bay Heater Operation (Optional) . . . . . . . . . . . . . . . .198

Converter - 60 amp  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .247
Cooktop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137

Burner Grate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
Cleaning & Maintenance  . . . . . . . . . . . . . . . . . . . . . .139
Lighting Top Burners . . . . . . . . . . . . . . . . . . . . . . . . .138
Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .137
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138

Cooktop Range/Oven (Optional)  . . . . . . . . . . . . . . . . . .140

Lighting Oven Pilot  . . . . . . . . . . . . . . . . . . . . . . . . . .140

Coolant  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .306

Coolant Hoses  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .308
Coolant System - Thawing  . . . . . . . . . . . . . . . . . . . .308

Customer Relations  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

D

Dash . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

Air Conditioner & Heater Control  . . . . . . . . . . . . . . .234
Gauges  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .232
Indicator Lamps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231
Switches  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .233

Dinette Bed Conversion . . . . . . . . . . . . . . . . . . . . . . . . . .173
Distribution Panel - House 110  . . . . . . . . . . . . . . . . . . . .230

AC Panel  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .230
Circuit Breakers  . . . . . . . . . . . . . . . . . . . . . . . . . . . . .231

Summary of Contents for 2002 NEPTUNE

Page 1: ...4 000 miles of use whichever occurs first In addition the Limited Warranty provided by Warrantor covers the steel or aluminum frame structure of the sidewalls excluding slide outs roof and rear and fr...

Page 2: ...discovering the defect and 2 you deliver your Motorhome to Warrantor or Warrantor s authorized servicing dealer at your cost and expense It is reasonable to expect some service items to occur during t...

Page 3: ...heduling and or in the completion of the repairs This Limited Warranty does not cover any motorhome sold or registered outside of the United States or Canada items which are added or changed after the...

Page 4: ...AGES RESULTING FROM ANY DEFECT IN THE MOTORHOME THE EXCLUSION OF CONSEQUENTIAL AND INCI DENTAL DAMAGES SHALL BE DEEMED INDEPENDENT OF AND SHALL SURVIVE ANY FAILURE OF THE ESSENTIAL PURPOSE OF ANY LIMI...

Page 5: ...AND ARE LIMITED IN SCOPE OF COVER AGE TO THOSE PORTIONS OF THE ROADMASTER CHASSIS COV ERED BY THIS LIMITED WARRANTY There is no warranty of any nature made by Warrantor beyond that contained in this...

Page 6: ...rovided by this Limited Warranty If two or more unsuccessful repair attempts have been made to correct any covered defect that you believe substantially impairs the value use or safety of your motorho...

Page 7: ...ce See Owner s Manual damage caused by off road use collision fire theft vandalism explosions overloading and odometer tampering shall discharge Warrantor from any express or implied warranty obligati...

Page 8: ...terns some natural light and dark areas may result The beauty lies in these natural variations of color and grain that give each cabinet its own individual charm The beauty of these products is protec...

Page 9: ...AL INFORMATION DRIVING SAFETY CARE MAINTENANCE APPLIANCES EQUIPMENT WATER SYSTEMS LP GAS SYSTEMS ELECTRICAL SYSTEMS HOUSE ELECTRICAL SYSTEMS CHASSIS CHASSIS INFORMATION WIRING DIAGRAMS INDEX 1 2 3 4 5...

Page 10: ...t without notice and without incurring obligation The information contained in this document is intended to reflect standard and optional equipment included in a typically equipped model at the time o...

Page 11: ...STIONS PREPARE FOR THE APOINTMENT PREPARE A LIST BE REASONABLE WITH YOUR REQUESTS NO LOOKING OVER THE TECHNICIANS SHOULDER INSPECT THE WORK PROPERLY OWNER S RECORD SERIAL NUMBERS OWNER S RECORD PERSON...

Page 12: ......

Page 13: ...mping stations Publications are available which list these dumping stations When stopped for the night the Holiday Rambler motorhome is built to be safely parked in any spot that is relatively level a...

Page 14: ...sary forms and required manuals have been placed in the motorhome at the time of shipment to the dealership The dealer must perform additional pre delivery inspections and system checks assist in the...

Page 15: ...re it makes sense to make a mid week appointment whenever possible Ask your dealer if additional time is needed for check in and completion of paperwork If you are having warranty work done be sure to...

Page 16: ...ements forbid the admission of customers into the service work area Check out the service or repair job when you pick up your motorhome and notify the service manager of any dissatisfaction If circums...

Page 17: ..._______________________________________________________ Range Model Serial Number __________________________________________________ Located under top burner plate Microwave Model Serial Number ______...

Page 18: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 19: ..._ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 20: ...attery electrical storage capacity obtained by multiplying the current in amperes by the time in hours of discharge Example A battery which delivers 5 amperes for 20 hours delivers 5 amperes times 20...

Page 21: ...equals one cycle DC Electricity Direct current also known as battery power Desiccant A granular substance that has a high affinity for water and is used to retain moisture from the air stream flowing...

Page 22: ...cuit with resistance R It can be expressed as follows E IR If any two of the three values are known the third value can be cal culated by using the above formula Pounds Per Square Inch Gauge psig Pres...

Page 23: ...up to a campground facility Stinger An arm attachment on a tow truck that is used to lift motorhome slightly so that it can be towed TS1 Terminal Strip One VIM Vehicle Interface Module Volt The unit...

Page 24: ...Rear Dana Spicer 800 666 8688 www dana com Batteries Interstate 800 272 6548 www interstatebatteries com Brakes ABS Meritor Wabco 800 535 5560 www meritorauto com Brake Hydraulic Bosch Braking System...

Page 25: ...8 www atwoodmobile com Generator Onan 800 888 6626 www onan com Inverter Optional Xantrex Technology 800 446 6180 www xantrex com Leveling Jacks Optional Leveling Jacks Hydraulic RVA 760 746 5732 LP G...

Page 26: ...961 www kwikee com Television RCA 877 266 2728 www rca com Television Antenna Winegard 319 754 0600 www winegard com Tires Goodyear Tire Rubber 800 399 2772 www goodyear com Toilet Thetford 800 521 30...

Page 27: ...eneral Information 2 0 0 2 N E P T U N E 1 27 Water Pump Shurflo 800 854 3218 www shurflo com Wheels Jae Enterprises 800 626 3367 Windshield Wipers Diesel Equipment 336 373 8331 www dieselequipment co...

Page 28: ...General Information 2 0 0 2 N E P T U N E 1 28 NOTES...

Page 29: ..._________ ________________________________________________________________ ________________________________________________________________ ____________________________________________________________...

Page 30: ...FOLD CUT ALONG DOTTED LINE FOLD Place Postage Here TECHNICAL PUBLICATIONS MONACO COACH CORPORATION 91320 COBURG INDUSTRIAL WAY COBURG OR 97408 9908...

Page 31: ...NSPECTIONS FAMILIARIZE YOURSELF SAFETY SEAT BELTS TIPS FOR DRIVING DESCENDING A GRADE FUEL ECONOMY PRE TRIP PREPERATIONS CHECKLIST HITCH USING THE REAR RECEIVER TOW PLUG CONNECTION REAR VIEW SYSTEM BA...

Page 32: ......

Page 33: ...conditions behind the motorhome The dashboard may contain more gauges and controls than are normally found in passenger automobiles Become familiar with these gauges and what they are indicating befor...

Page 34: ...of the motorhome in mind and drive with extra caution to avoid situations which might require quick momentum changes Increase your reaction time by paying attention to traffic and road conditions 12 1...

Page 35: ...Turns Negotiating a right hand turn in a motorhome can be difficult Many drivers fear they can not make the turn without entering into the other lane or jumping the curb Here are a few tips to make a...

Page 36: ...or slippery surfaces they can cause the drive wheels to skid Wipers should be in good condition and the washer reservoir should have sufficient window wash fluid that has antifreeze included within it...

Page 37: ...asy starts by gradually increasing speed rather than using excessive throttle and accelerating quickly While operating the motorhome keep the engine at a low to mid RPM range of 1100 to 1500 RPM Doing...

Page 38: ...f applicable An assortment of spare fuses One link kit for ride height control assembly air suspension only A spare alternator belt Charge air cooler T bolt clamp Interior Items Start refrigerator ope...

Page 39: ...e and listen for any unusual noises Driving Preparations Inspect fluid level if applicable in oil bath hubs Fill the water tank and make sure the waste tanks are empty Test the pump Disconnect and sto...

Page 40: ...to keep the motorhome from becoming top heavy Make sure that everything is secure and safe from quick turns bumps and sudden stops When loading the motorhome please follow these guidelines Distribute...

Page 41: ...exceed 10 of the hitch capacity It is recommended to weigh the motorhome when fully loaded to ensure proper weight distribution of the GCVW Gross Combined Vehicle Weight When weighing the motorhome ad...

Page 42: ...the motorhome The field of view is 140 in the diagonal plane 121 in the horizontal plane and 90 in the vertical plane The driver can see what is behind the motorhome with the ability to listen to a g...

Page 43: ...ght side the driver will have to use the passenger side mirror for backing up which leaves a blind spot When a potential site is spotted stop the motorhome before the site Get out and observe the area...

Page 44: ...directing travel of the rear of the motorhome If desired direction is left the co pilot points left For example The co pilot uses his her right arm and forefinger to point distinctly left with arm and...

Page 45: ...wide then turn back to the opposite direction This will set the motorhome and trailer in a position to maneuver the trailer into space When backing a trailer the driver may become disoriented with th...

Page 46: ...is limited to 15 or 20 Amps use of light duty extension cords and electrical adapters will create a voltage loss through the cord and at each electrical connec tion Line voltage loss and the resistanc...

Page 47: ...ing the fresh water tank Solar panels are a valuable addition to help charge the batteries If the motorhome is equipped with two panels the first panel will offset the parasitic loads The second panel...

Page 48: ...ound the motorhome Extinguish the flames before retiring for the evening Many camp grounds place wood or cement barriers between the site space and fire pit Illuminate all barriers or obstacles in the...

Page 49: ...possible Conserve propane cook dinner over the campfire If cooking over the campfire is not desired use the cook top or microwave If you use the inverter to operate the microwave battery power will be...

Page 50: ...ft are a 1 3 Amp draw The porch light is a 2 0 Amp draw One fluorescent dual bulb light has a 2 1 Amps draw Voltage Specific Gravity State of Charge Depth of Charge 12 66 1 265 100 0 12 45 1 225 75 2...

Page 51: ...the grey tank will help flush the solids from the drain hose Disconnect the sewer hose flush hose with clean water from non potable hose store the hose Install the sewer cap Fill the fresh water tank...

Page 52: ...awers Turn off interior lights Turn off water heater water pump and furnace Walk through the interior and check for unsecured items Turn the interior lighting off Check the fuel level gauge Check all...

Page 53: ...one way road On a two way road with traffic traveling both directions the same placement would also be required at the front of the motorhome Roads with curves and hills may require the placement of t...

Page 54: ...e ignition key off press and hold the Auxiliary Start switch for 10 seconds After 10 seconds continue to hold the switch down and start the engine If the engine fails to crank or does not crank fast e...

Page 55: ...les disconnect the negative before disconnecting the positive WARNING Batteries can emit explosive gases Always ven tilate the battery compartment prior to performing work or service on the batteries...

Page 56: ...before disconnecting the positive cables to prevent arcing If the engine does not crank or cranks slowly DO NOT CONTINUE Seek professional help Extensive damage fire or injury can occur In the event...

Page 57: ...ne to go under a motorhome while it is being lift ed by towing equipment unless the disabled motorhome is ade quately supported by safety stands Do not tow the motorhome from the rear Towing from the...

Page 58: ...results in a decrease of fuel economy An over inflated tire will reduce the tire s footprint contact patch with the road thus reducing traction braking capacity and handling of the motorhome Over infl...

Page 59: ...ation concerning proper tire pressure inflation and other tire issues The GVWR Gross Vehicle Weight Rating and GAWR Gross Axle Weight Rating stickers on the motorhome normally located on the support p...

Page 60: ...me GVWR is equal to or greater than the sum of UVW plus NCC Unloaded Vehicle Weight UVW UVW means weight of this motorhome as built at factory with full fuel engine oil and coolants UVW does not inclu...

Page 61: ...oad carried by each axle Motorhome axle configuration and floor plan styles will require different weighing procedures WARNING Improperly inflated or overloaded tires can cause a blowout An overloaded...

Page 62: ...th grain elevators gravel pits recycling compa nies and large commercial truck stops If you are not aware of a nearby public scale check the local area tele phone book yellow pages under scales public...

Page 63: ...e Take the rear axle Gross Axle Weight Rating GAWR and divide it by two Record the figure next to scale B GAWR 2 Example If rear axle GAWR is 13 000 lbs GAWR 2 would be 6 500 lbs Weigh the driver s si...

Page 64: ...Total combined weights must not exceed the GVWR Using the tire chart locate the recommended air pressure for the weight carried by each tire Adjust the tire pressure accordingly Driving Safety 2 0 0 2...

Page 65: ...1 GAWR 2 TOTALS 2 GAW A1 C1 GAWR Scale C 1 GAWR 2 A2 C2 GCAW 2 GAW SUBTOTALS Scale B 1 GAWR 2 TOTALS 2 GAW B1 D1 GAWR Scale D 1 GAWR 2 B2 D2 GCAW 2 GAW FRONT REAR TIRE SIZE psi 60 65 70 75 80 85 90 9...

Page 66: ...old and have not been driven for more than one mile The rated load capacity for cold inflation pressure is based on ambient temperature If you must check the tires when they are warm or hot allow for...

Page 67: ...tire can occur A damaged sidewall can burst upon inflation causing serious damage injury or death Aged tires are also susceptible to sidewall damage For safety purposes clear the area of people and p...

Page 68: ...ess damaged areas that can mani fest later in a sudden tire failure If an unusual vibration begins or a bulge is noticed in a sidewall have the tires evaluated by a qualified professional as soon as p...

Page 69: ...u will have to store it Rubber tires age faster when not being used A cool dry sealed garage is the best bet for storage Many motorhomes are stored outside in the elements Some storage surfaces may ca...

Page 70: ...faces such as sand or snow should be avoided Finally heat absorbent surfaces such as black asphalt will cause problems Before removing the motorhome from long term storage thoroughly inspect each tir...

Page 71: ...e nuts hard to handle attracts dirt to the nuts and may cause unsightly appearance to the wheel Only used nuts need to be lubricated Since flange nuts generate higher clamping force always use grade e...

Page 72: ...e illustration The hub mount wheels use two piece flange cap nuts for both front and rear appli cations No inner cap nuts are required Torque the Nuts Properly Tighten wheel nuts to the recommended lu...

Page 73: ...Driving Safety 2 0 0 2 N E P T U N E 2 73 Rear View VIEWS Front View OM010726 OM010725...

Page 74: ...Driving Safety 2 0 0 2 N E P T U N E 2 74 Curbside View Roadside View OM010724 OM010723...

Page 75: ...care of the smoke detector could save lives When a 9 Volt DC battery is correctly connected the smoke alarm is operating The LED will flash every minute showing the battery is supplying power A load a...

Page 76: ...rs beyond the war ranty period cannot be economically repaired The LP Gas detector is provided to detect both LP Gas and methane gas Liquefied Petroleum LP Gas is heavier than air methane gas is light...

Page 77: ...red LED will flash and the alarm will sound whenever a dangerous level of propane or methane gas is detected The detector will continue to alarm until the gas clears or the TEST MUTE switch is presse...

Page 78: ...posure the symptoms may include a slight headache nausea vomiting and fatigue Symptoms for medium exposure may include a severe throbbing headache drowsiness confusion and fast heart rate Extreme expo...

Page 79: ...ce of a hazardous level of carbon monoxide The alarm horn will sound continuously until the RESET switch is reset When the alarm sounds have the detector and the motorhome checked by an authorized ser...

Page 80: ...et away Squeeze the lever to discharge the agent Sweep the spray from left to right until totally extinguished An egress window is designated for use as an exit in the case of an emergency Inside the...

Page 81: ...PECIFICATION CHARTS VINYL LEATHER FLOOR CARPET CLEANING FLOORING VINYL FLOORING SHOWER CLEANING CEILINGS WALL COVERINGS WOOD CARE COUNTERTOPS WINDOWS MOLD MILDEW MINI BLINDS DAY NIGHT SHADES STORAGE S...

Page 82: ......

Page 83: ...terior paint finish can be extended if properly cared for Periodic cleaning will help preserve the paint finish The motorhome is painted with a base coat clear coat system The clear coat is a polyuret...

Page 84: ...combinations of these products NOTE When selecting a product for use follow the product manufacturer s recommended application instructions Types of Products Glazes Glazes are generally used to fill v...

Page 85: ...ning any rubber product proper care and methods in cleaning must be used to obtain the maximum service years out of the tires Use a soft brush and a mild detergent to clean the tires If a dressing pro...

Page 86: ...ecommended for use on painted surfaces and fiberglass Observe the warning recom mendations and directions printed on the container of any agent being used The motorhome is subject to a great deal of o...

Page 87: ...ARNING Some products may contain hazardous materi als which require special handling Read labels carefully Follow all of the product manufacturer s safety require ments INSPECT All joints and seams at...

Page 88: ...cation Cut the tube at an angle with smallest usable opening Avoid a heavy bead as a little goes a long way Use finger at a 45 angle on beaded surface to smooth out product Do not moisten finger use a...

Page 89: ...Charts located on the following pages list specific fabric codes under Cleaning Code W Clean this fabric with the foam only of a water based cleaning agent to remove the overall soil Many household cl...

Page 90: ...g service is recommended for this fabric X Vacuum only a non metalic brush may be used Machine Washing for 100 Polyester Wash Cycle Use synthetic setting and high water level with mild agitation A mil...

Page 91: ...x Backing Pilot Seats Chair Living Room Lambrequin Living Room Pillow Throw Pillow Clockwork SH 66 Neutral 57 Cotton 43 Rayon S Dry Clean Bedspread Bedroom Lambrequin Living Room Pillow Sham Band Bed...

Page 92: ...i Color Cord w Tab 7 Rayon Chenille 9 Acetate 37 Rayon 47 Olefin W S Tri Colored Cord w Tab D h Vi l FABRIC CONTENT CLEANING CODE APPLICATION FOREST FLOOR Mali Cranberry 302 Latex Backing Sofa Dinette...

Page 93: ...e brush will help to loosen soil from the depressions of embossed surfaces For stubborn stains use the following commercially available mild detergents in accordance with the manufacturer s instructio...

Page 94: ...er The softened paint can be gently scraped away Rinse with soap and water NOTE Paint strippers will remove the print pattern and damage the vinyl if it comes in direct contact Latex Paint Fresh paint...

Page 95: ...f left untreated Frequency of cleaning and procedures used depend upon the amount of use and the environmental conditions in which the vinyl is subjected Tears or holes in the vinyl can be temporarily...

Page 96: ...d apply the solution prepared by step 1 do not apply too much Cover with polyethylene film to prevent the solution from drying Remove the tissues occasionally to check on the condition of the stain Wh...

Page 97: ...two cups of cold water and 1 8 teaspoon mild liquid detergent no lano lin non bleach D Warm Water Lukewarm tap water E Vinegar Solution One cup white vinegar to one cup water F Ammonia Solution One t...

Page 98: ...protection pads with felt spots on bases of heavy stationary items to help disperse the weight Felt spots are non abrasive High stiletto heels may permanently damage the flooring When moving heavy ob...

Page 99: ...ld be cleaned weekly to prevent burdensome clean up Using the same solution used to clean tile floors will be sufficient for the shower However to control mildew growth spray the shower with household...

Page 100: ...ys begin with a mild detergent or soap and warm water To remove normal dirt clean with a soft sponge Rinse and wipe dry Care for the Satinesque Wall Covering Any stain should be removed as quickly as...

Page 101: ...does not disappear rinse the soapy area thoroughly with clean water Mix a solution of 50 water and 50 house hold bleach Clean the stained area with the bleach solution Rinse with clean water Care for...

Page 102: ...r allow moisture or spills to stand always blot dry immediately Solvents alcohol nail polish and polish removers as well as harsh cleaners should not be used on finished wood surfaces Minor damage to...

Page 103: ...estored Rub the loose varnish with fine steel wool or fine synthetic steel wool until you have removed the flaking varnish and slightly roughened a small area of the finish surrounding the scratch Wit...

Page 104: ...ish can also be used After the scratch has been hidden polish or wax the entire area Deep scratches should be repaired and finished by a professionally trained indi vidual The Solid Surface was create...

Page 105: ...ven cleaners If these chemicals come in contact with the Solid Surface quickly wash with water Avoid contact with nail polish or nail polish remover If contact is made quickly wash with water NOTE Do...

Page 106: ...binet and closet doors partially open The air flow will warm and ventilate the interior of the storage compartments and the exterior wall surface reducing or eliminating condensation and preventing th...

Page 107: ...water and detergent Dry the sur face completely Reduce indoor humidity to 30 60 to decrease mold growth by vent ing bathrooms dryers and other moisture generating sources to the outside using conditio...

Page 108: ...he slide room s Do not store the motorhome with slide room s extended Shut off all appliances Close the primary LP Gas valve Remove all articles from refrigerator freezer and clean thoroughly Prop doo...

Page 109: ...tural process of moisture in the air condensing will occur with temperature changes of 30 F or more in one day Humidity readings of 60 or greater will allow the accumulated moisture to remain for exte...

Page 110: ...e allowing better ventilation under the motorhome Storage buildings with concrete floors or heated storage facilities greatly reduce the amount of moisture accumulation and protects the motorhome from...

Page 111: ...ke drums or rotors have only a light coating of dust from the brake lining friction material The brake dust is the only thing protecting the bare metal surfaces from rusting Only regular brake applica...

Page 112: ...ry door cannot be opened Air Conditioner Remove the air filters Clean or replace Roof Keep clear of snow accumulation or damage may occur Interior Exterior Storing under cover or indoors helps extend...

Page 113: ...ize and flush the fresh water system as outlined in the Water Systems Section 6 Inspect the sewer drain hose and con nections for leaks Replace if necessary Operate all faucets and fixtures in the fre...

Page 114: ...liance Observe all burner pilot flames for proper color and size Inspect and clean the interior Check the sealant around all roof and body seams and windows Reseal if necessary Lubricate all the exter...

Page 115: ...G THE WASHER DRYER WINTERIZING THE WASHER DRYER INTRODUCTION REFRIGERATOR OPERATION SPECIFICS REFRIGERATOR CONTROLS INVERTER MODE OPERATION OPTIONAL CONTROL PANEL TWO DOOR ICE MAKER OPTIONAL DOORS ALA...

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Page 117: ...n a standard household refrigerator Knowing these differences should answer questions or solve problems that may arise A standard household refrigerator uses a different type of refrigerant In a house...

Page 118: ...refrigerator if there is an ammonia smell inside or outside of the refrigerator or if a yellowish substance appears inside or at the outside access compartment This can be an indication of a refriger...

Page 119: ...tery power will be quickly consumed when using the inverter to operate the ice maker on AC electric At location hook to shore power start the generator or switch refrigerator operation to LP Gas Turn...

Page 120: ...not ignite within 30 seconds the control changes to a different energy source or the gas safety valve closes and F displays Turn the refrigerator off then back on If the gas does not ignite after sev...

Page 121: ...Do not operate the icemaker without water pressure supplied to the refrigerator This can cause damage to the ice maker assembly The refrigerator doors use a positive latch that secures the door with a...

Page 122: ...G Make sure all flames are extinguished and the LP Gas valve is off before refueling LP Gas and gasoline are highly flammable which can ignite resulting in an explosion fire or death Many states have...

Page 123: ...tent is to solids the faster the response or the shorter the cooking time Inside the microwave is a turntable that rotates when the microwave is operating This will help heat the food evenly The turnt...

Page 124: ...tray for cleaning Wash the tray in warm sudsy water or in a dishwasher The roller guide and oven cavity floor should be cleaned regularly to avoid excessive noise Simply wipe the bottom surface of th...

Page 125: ...t way to ensure that the food is cooked The meat thermometer should be inserted into the thickest part of the meat away from bone or fat Most food should range between 160 F to 180 F Never leave the t...

Page 126: ...ity of 1 4 cubic feet There are several features and options which makes for an ease of understanding and operating WARNING If a fire flares up when using the cooktop turn off the ventilation fan The...

Page 127: ...creen The fan and hood light is still operational with the Child Lock feature on To return the oven to normal operation Press the CUSTOM HELP pad Press the STOP CLEAR pad The oven will resume normal o...

Page 128: ...nter correct time in sequence using the number pads Press the KITCHEN TIMER CLOCK pad to begin time NOTE The clock is a 12 hour clock only Press the STOP CLEAR pad to Erase if you make a mistake durin...

Page 129: ...TART TOUCH ON pad to begin cook time Turntable On Off When cooking the turntable should be left on If a dish is used that will not rotate turn the turntable OFF to prevent damage to the microwave To u...

Page 130: ...rost Press the POWER LEVEL pad Select number 3 for defrost power Enter the desired defrost time Be sure to stir or break food apart at regular intervals CompuDefrost The microwave has automated defros...

Page 131: ...food with heat like an electric oven or preheat the oven with heat and cook with microwaves Other features include the ability to cook with microwaves and convection at the same time sensor cooking an...

Page 132: ...g cooking touch the pad twice Turntable On Off Press TURNTABLE ON OFF pad to stop or start the turntable Enter the cook time desired minutes and seconds Enter power level desired Press the START TOUCH...

Page 133: ...than 100 power use the number pads to enter desired cooking time Press the POWER LEVEL pad Use the number pad to select desired power level Press the START TOUCH ON pad to begin cook time Multiple Seq...

Page 134: ...king mode press the SENSOR COOK pad Select the number or food desired from the library listed adjacent to the SENSOR COOK pad Press the START TOUCH ON pad to begin sensor cooking The interior of the m...

Page 135: ...IX or LOW MIX and use the number pads to enter cooking time Press the START TOUCH ON pad to begin the mixed cooking cycle CompuRoast or CompuBake These features can be used for food items ranging from...

Page 136: ...he test item works contact an appliance repair facility to have the microwave checked The exterior of the microwave is plastic and metal The interior is metal Do not use scouring pads harsh or abrasiv...

Page 137: ...1 The primary LP Gas valve on the LP tank is open To use the cooktop open the desired burner valve and rotate the igniter knob clockwise at the left hand side of the stove Before cooking on the range...

Page 138: ...it away Place the cooktop cover upside down onto the towel Squeeze both of the grate spring clips to remove the grate from cooktop cover WARNING If you smell gas extinguish all open flames and turn of...

Page 139: ...he cooktop when it is cool Use a dry cloth or paper towel while the surface is warm to the touch to clean splatters or spills Cleaning will be more difficult if spills bake on to the surface Glass cle...

Page 140: ...for operation The oven pilot has been factory set and requires no further adjustment To extinguish the oven pilot push in the oven control knob and rotate clockwise to OFF WARNING Extinguish all pilot...

Page 141: ...e heat is expelled into the atmosphere The vapor leaves the condenser as a high pressure liquid This liquid is forced into a metered capillary tube and then into the evaporator or low side pressure Th...

Page 142: ...he internal heat exchanger Heated air is then discharged through ducted hoses which can be run throughout the motorhome The furnace operates in the following manner The wall thermostat sends a signal...

Page 143: ...rials in the furnace area Restricted air flow may hamper furnace operation leading to failure and or fire hazard NOTE The automatic ignition circuit board will attempt to light the burner three times...

Page 144: ...20 Volt AC method is the more efficient if shore power is available The second method uses LP Gas The LP Gas incorporates the use of an Automatic Ignition circuit board operated by 12 Volt DC Two ther...

Page 145: ...xtinguish all open flames and turn off the main gas supply Liquid propane is highly volatile highly explosive and extremely dangerous Explosion fire property damage injury or death can result Propane...

Page 146: ...to the fact the motorhome utilizes a closed system A discharge is a normal occurrence and is not necessarily a faulty valve The water heater has an inter nal air pocket to reduce the possibility of dr...

Page 147: ...indicator light will glow steady when the ignition cycle has gone into lock out NOTE It is not recommended to operate the water heater on LP Gas while the motorhome is in transit WARNING IF YOU SMELL...

Page 148: ...Gas supply to the water heater 3 Open low point drains 4 Open both Hot and Cold faucets 5 Remove Drain Plug from the tank Install a drain plug if RV antifreeze will be added to the system 6 Place the...

Page 149: ...erly seal vent to sidewall Refer to the manufacturer installation instructions if a washer dryer is to be installed at a later date Further instructions are listed below which should be adhered to for...

Page 150: ...cle to rinse out the washer To Begin a Wash Load Sort and pre treat clothes Add the measured amount of detergent suggested by the package directions maximum two tablespoons Load clothes loosely into t...

Page 151: ...pull the drain screen out Clean the screen to remove any dirt and lint To replace the screen slide it back into the housing and turn it clockwise to secure Close the service door NOTE Check for water...

Page 152: ...the water remaining in the pump and drain hose to be evacuated Reinstall the drain screen 4 Wipe the inside of the washer and dryer with a clean dry cloth To place washer dryer back into service 1 Pl...

Page 153: ...T DOOR OPTIONAL AWNING PATIO AWNING CARE MAINTENANCE SLIDE OUT COVER FANS EXHAUST FAN TIPS BATHROOM FAN DOOR SLIDING SOFA BED CONVERSION SOFA BED CONVERSION MAGIC BED DINETTE BED CONVERSION STORAGE UN...

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Page 155: ...xtend and lock in the DOWN position with the under step light on The step will retract when the door is closed 4 The step is equipped with a power switch When the switch is turned off the step should...

Page 156: ...ing major damage to both the step and the motorhome Clean all mud salt and road grime from the step before lubricating Lubricate all mov ing parts bearings pivot points slides clevis pin and the drive...

Page 157: ...for the release of air The control air valve has two adjustment screws The adjustment screws regulate the air flow to either side of the air cylinder Adjusting the screws will affect the speed in whi...

Page 158: ...travel Test the operation of the dead bolt lock to ensure proper functions Silicone should be applied weekly to the entry door rubber gaskets to prevent squeaking while the motorhome is travel ing Use...

Page 159: ...er foreign material Inspect the seal for tears In the event the slide out room leaks fully retract it If necessary tape the exterior opening closed with duct tape until repairs to the motorhome can be...

Page 160: ...will not stop automatically the switch must be released If equipped extend additional slide out rooms Level the motorhome with the leveling system NOTE Perform the slide out room operation with the a...

Page 161: ...witch in Release the switch Rain water can pool on the slide out awning Added weight will cause the awning to sag Upon retracting the room the material can catch between the top of the slide room and...

Page 162: ...rvice NOTE The slide out room is heavy and may require sever al persons to push it into the retracted position Once the slide out room is in the fully retracted position return the brake level to the...

Page 163: ...out in the extended position during severe weather Conditions such as high winds or heavy rain may cause damage NOTE Perform the slide out room operation with the air sus pension system full Extensive...

Page 164: ...lease the switch To continue the room movement push and hold the switch in The motor will automatically stop when the slide out room is fully retracted Release the switch Rain water can pool on the sl...

Page 165: ...s a shaft with two bolts Use an appropriate wrench a 7 16 wrench ratchet or an adjustable wrench to remove the bolts Bolts will need to be stored in a safe place to be installed after repairs have bee...

Page 166: ...s Lower arms to stop bolts Tighten knobs Untie the pull strap and slide strap to center of awning roll tube Pull down on pull strap with a firm grip until tension is off the inner arms Fold inner arms...

Page 167: ...lide the awning upward Lower the lock handles and move the awning arm upward or downward to lock the detent into the hole First raise the lock handles on the main side Next raise the lock handles to t...

Page 168: ...way up to the unlocked position Extend the arm to position the awning at the desired height and lower the lock handle to lock the arms in place 5 Drive the stakes through the bottom holes in the arm 6...

Page 169: ...ve dust from the awning with a dry medium bristle brush Thoroughly rinse both the top and bottom with a hose This process can be made easier with awning maintenance products Saturate the fabric with t...

Page 170: ...the needless strain The slide out cover is automatic When the slide out moves in or out the cover reacts to the slide out direction A fixed edge of the slide out cover is installed into an awning rai...

Page 171: ...perates only as a vent To keep condensation from accumulating open the vent fan lids slightly to help the air circulate Condensation occurs naturally from fluctuations in interior and exterior tempera...

Page 172: ...r needs to be removed locate the portion that is secured to the top of the pocket door and rotate the small lever outward to release the latches The pocket door rollers should be lubed with just a sma...

Page 173: ...ly converts into a bed Lift or remove the seat cushions to permit the table to swing down into position With a firm grip lift front edge of the table approximately six inches and push table leg lock t...

Page 174: ...Box section to use these components The videocassette recorder allows recording and playing back programs on standard VHS tapes The Audio Video Input Jacks in the front allow for quick easy connectio...

Page 175: ...ed by no amplification or even lowering the antenna NOTE Do not move the motorhome with antenna in the raised position it can be damaged by tree limbs or wires WARNING Before raising antenna make an o...

Page 176: ...aluminum The die electric insulating material separates the two conductors The ground and center conductors are to remain electrically separate from one another When installing a metal end onto a coa...

Page 177: ...or the roof mounted antenna ANT to the VCR The selector box switches are divided into three groups TV1 front TV TV2 rear TV and the VCR Both the TV1 and TV2 button groups perform the same functions Fo...

Page 178: ...make sure the TV is tuned to channel 3 Using the VCR With the antenna press the ANT button in the VCR group With the shore cable press the AUX button in the VCR group The dash radio is a tuner and a...

Page 179: ...sired minutes Pressing the CLK button again start the clock Tips 1 If the radio does not function check either of the radio power switches at the dash panel or the switch in the bedroom 2 The LCD disp...

Page 180: ...eater if preferring to operate the Water Heater with LP Gas If the Water Heater fails to ignite the DSI FAULT lamp will illuminate 6 Water Heater switch Applies 120 Volt AC power to the Water Heater i...

Page 181: ...OSAL WHAT NOT TO PUT IN WASTE HOLDING TANKS WASTE DRAIN SEWAGE TANKS WASTE DRAIN HOSE WHAT TO PUT INTO THE HOLDING TANKS BLACK WHAT TO PUT INTO THE HOLDING TANKS GREY BLACK TANK FLUSH TOILET OPERATING...

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Page 183: ...ter lines throughout the motorhome Use the water hose that is marked for potable water use only Care of the hose is a must After each use drain the water hose and coil the hose neat ly Attach the ends...

Page 184: ...l the provided pressure regulator on the fill valve Arrow on regulator must be pointed toward valve On a hot day the hose may expand and burst from water pressure within the water hose 3 Remove white...

Page 185: ...me to fresh water use a hose manufactured and labeled for potable water to ensure that the hose will not flavor the water 1 Install the provided pressure regulator on the fill valve Arrow on regulator...

Page 186: ...this location The monitor panel The outside water control compartment To turn the water pump ON or OFF momentarily press the water pump switch The indicator lamp will illuminate when the water pump is...

Page 187: ...in the tank or has air collected in the hot water heater Is the inlet tubing plumbing sucking in air at plumbing connections vacuum leak Check for proper voltage with the pump operating Look for debri...

Page 188: ...the hot water appears not to be heating to factory set temperature check the faucet sprayer knobs located at the service center Both faucets must be in the OFF position when not in use In addition ope...

Page 189: ...and slime forming organisms Concentrations higher than 50 ppm may damage the water lines and or tanks Drain the fresh water tank Two methods may be used to introduce the solution into the water syste...

Page 190: ...All other infor mation contained throughout the manual will still apply Most State Parks have strict regulations about discharging wastes except into authorized disposal systems Dumping raw sewage fr...

Page 191: ...n the holding tank system The waste drain system provides adequate and safe storage and or discharge of waste materials The drain system uses ABS plastic piping and fittings con nected to sinks shower...

Page 192: ...ermina tion outlet and the shore fitting Restrain the hose to prevent movement during use Wear protective and or disposable gloves when handling the sewer hose To Attach the Hose 1 Remove termination...

Page 193: ...e s or ammonia will damage the ABS plastic holding tanks and seals The grey water waste tank stores sink shower and clothes washer drain water No chemical is required in this holding tank however a wa...

Page 194: ...ids from the hose With the grey water valve open run two gallons of water down any drain to flush the grey tank The grey valve remains open until the next drain cycle or departure WARNING Never operat...

Page 195: ...iciency Clean the toilet bowl with a mild bathroom cleaner Do not use chlorine or caustic chemicals such as drain opening types as they will damage the seals Clean out the system by flushing several g...

Page 196: ...er and clothes washer drains incorporate a water trap or P trap and auto vents to prevent waste water hold ing tank odor from entering the motorhome These P traps are usually within 54 of a vent tee T...

Page 197: ...e motorhome using the indicator lamp When temperatures lower to the operating range of the snap disc and the snap disc closes the active lamp will illuminate WARNING The main battery disconnect switch...

Page 198: ...nergize the fresh water heat ing pad and the bay heater 1 Heater Function Select Switch Left Position Fan only ON Middle Position Heater OFF Right Position Both fan and heater ON 2 Heater Thermostat R...

Page 199: ...eplace the water heater drain plug and close the pressure release valve Open all faucets including the outside spigot one at a time to clear water from the faucet supply lines Do not forget to drain y...

Page 200: ...Replace the water heater drain plug and close the pressure release valve 6 Close the fresh water tank drain valve and the low point drain valves 7 Close the winterization connection valve 8 Install a...

Page 201: ...is present If applicable cycle icemaker several times until fresh water is present and reconnect valve outlet line Install new water filter and fill water heater with water WARNING You should use onl...

Page 202: ...Water Systems 2 0 0 2 N E P T U N E 6 202 NOTES...

Page 203: ...NT LP GAS EMERGENCY PROCEDURE CHECKLIST LP GAS TANK CAPACITY LP GAS TANK OPERATION LP GAS TANK FILLING LP GAS FUNDEMENTALS LP GAS REGULATOR LP GAS CONSUMPTION LP GAS DISTRIBUTION LINES LP SUPPLY HOSE...

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Page 205: ...me cold weather 10 F 21 C or lower a shortage of LP Gas may be experienced Usage can be modified by running only one component at a time For example turn off the furnace while using the range If LP Ga...

Page 206: ...t of aerosol cans Most are lighter than air in their vapor state and will only be detected when the motorhome is closed up Upon first application of power the LED will flash yellow for three minutes w...

Page 207: ...lified service technician to find and repair the leak Do not re enter the motorhome until the problem is corrected Alarm Mute Press the TEST MUTE button when the detector is in alarm 1 The red LED wil...

Page 208: ...d ignite the gas Open windows and doors Evacuate the motorhome Stay clear of the surrounding area Keep open flames spark producing devices and smoking material out of the area Contact a qualified serv...

Page 209: ...pen flame and spark producing mate rials away from the LP Gas area Shut off all appliances and LP Gas tank valve located on side of LP Gas tank under neath the motorhome when the motorhome is in stora...

Page 210: ...ith a pressure relief device The purpose of the relief valve is to release gas or liquid caused by over pressurization The gauge at the tank when full will only read 3 4 The monitor panel is adjusted...

Page 211: ...pressure is 11 of Water Column or approximately 6 ounces per square inch An inch of Water Column is a measurement of applied pressure to one side of a U tube filled with water at sea level The amount...

Page 212: ...t becomes clogged clean it with a tooth brush Under normal atmospheric conditions an LP regulator will not freeze nor will the LP Gas The gas passing through the regulator will expand and cool cre ati...

Page 213: ...ank of LP Gas will last Generally LP Gas appliances do not operate continuously An example would be the typical cycling of the furnace or water heater Determining how long a tank of LP Gas will last C...

Page 214: ...ormed by an authorized dealer or an authorized service techni cian When removing or servicing any gas appliance manually close the pri mary shut off valve located on the side of the LP Gas tank This w...

Page 215: ...satisfactory hose performance consequently the uniformly pricked cover should not be viewed with alarm 2 Damage to the textile reinforcement or wire braid is cause for hose replacement Wire braid rei...

Page 216: ...Gas Check program call 630 515 0600 or visit www npga org LP Gas Tanks and Cylinders Tanks are built to American Society of Mechanical Engineers AMSE Code The cylinders are built to DOT Department of...

Page 217: ...ombustion yellow flame instead of a blue flame or soot is present contact a service technician immediately Improper combustion can cause carbon monoxide buildup which is potentially fatal Maintenance...

Page 218: ...LP Gas System 2 0 0 2 N E P T U N E 7 218 NOTES...

Page 219: ...URE SENSITIVE CHARGING PROGRAMMING THE INVERTER EQUILIZE CHARGE INTRODUCTION AC SYSTEM 120 240 VOLT SHORE POWER GENERATOR INVERTER OPTIONAL BATTERY DISCONNECT HOUSE SHORE POWER HOOK UP TRANSFER SWITCH...

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Page 221: ...kers and fuses protect the electrical circuits from overloading If you plan modifica tions or additions to the electrical system we strongly rec ommend consulting your dealer for assistance to ensure...

Page 222: ...ert to 120 Volts AC The second function of the inverter charger is to use 120 Volts AC power supplied from either shore power or the generator and convert it to 12 Volts DC power to recharge the batte...

Page 223: ...ock and personal injury can occur To avoid the risk of an electrical shock turn the circuit breaker off for the power supply outlet before making the shore power connection Plugging in the Shore Cord...

Page 224: ...ound The 50 Amp breaker simultaneously limits each power supply conductor to no more than a short term maximum of 50 Amps for each conductor The 50 Amp 220 Volt service actually provides 80 continuous...

Page 225: ...te a voltage loss through the cord and at each electrical connection Line voltage loss and the resist ance at each electrical connection can be a hazardous com bination Damage to sensitive electronic...

Page 226: ...fer switch contacts do not have appliances on or AC loads plugged into outlets when hooking up to shore power or starting the generator The transfer switch will begin to disengage at approximately 90...

Page 227: ...vels Keep a maintenance log on number of hours in operation since the last service Perform any service or maintenance that may be due NOTE Make sure the LP Gas liquid primary shut off valve is on for...

Page 228: ...nloaded for at least one minute before shutdown This will allow the engine to cool Push and hold the control switch in the STOP position until the generator stops Release the switch The AC output of t...

Page 229: ...it breaker trips in the main AC breaker panel or on the generator control panel there may be a short circuit or too many loads NOTE The generator will continue to run after a circuit breaker trips If...

Page 230: ...panel 120 Volt circuit breakers receive power from the transfer switch which is pow ered by either shore power or the on board generator Power is introduced into the panel to the 50 Amp MAIN breaker...

Page 231: ...a small amount of working capacity within the breaker When an inductive load is applied such as when an electric motor turns on the motor starts to spin and current consumption may momentarily exceed...

Page 232: ...the load eg a light bulb or appliance and coming back on the neutral or white wire If just a small amount of the current comes back on the safety ground wire the electronics will trip the breaker or...

Page 233: ...lines supplying the remainder of the branch breakers up to 12 Energy Management The 50 Amp Smart EMS automatically senses the available power to the motorhome It determines whether it is connected to...

Page 234: ...turns the loads off it calculates the amount of current that was removed which is the value for that load This value is placed in memory If the current remains above the service limit the system will...

Page 235: ...to 16 Amps Because the EMS calculates a running three hour average if the average load current drops below the limit the system will restore power to loads based on their impact on the limit If the sy...

Page 236: ...variety of applications this voltage can be used in makes it a diet staple for most of the recreational vehicle and automotive industries The dan ger from shocks with this voltage is minimized but ca...

Page 237: ...is beyond your skill level Nothing will create more problems than being armed with tools and going in an unknown direction Good intentions can lead to major problems The second item to consider is if...

Page 238: ...owing while the battery is in the at rest position Charging the battery moves the sulfuric acid back into solution with the distilled water A battery left in a low or discharged state will cause the a...

Page 239: ...ull Most batteries have a plastic cup or well The electrolyte level should be approximately 3 8 below the well to allow room for expansion while the battery is being charged Over filling the battery w...

Page 240: ...y to test a battery s electrolyte solution is with a hydrometer Many styles are available from types with cylinder graduation shown here to types with floating balls Hydrometers can be purchased from...

Page 241: ...performed is to place a specific load on the bat tery for a predetermined length of time equal to that particular battery s rat ing This machine is usually an adjustable carbon pile that can vary the...

Page 242: ...la For Failure the battery has a higher internal resistance when low on water therefore high resistance more heat shorter battery life 3 Sulfation When a battery remains discharged for too long the ac...

Page 243: ...on into electrical energy As this reaction slows down the battery voltage will drop In a lead acid battery the electrolyte conductivity how well electrical current can flow through it changes The same...

Page 244: ...electrolyte is spent so maintaining voltage becomes possible With no loads the discharged electrolyte will be capable of producing close to the rated voltage but only after a period of time has elaps...

Page 245: ...ng For example When using the inverter to operate an AC electrical item which has a current draw rating of 2 Amps the inverter will use over 20 Amps DC power from the batteries Determining Current Con...

Page 246: ...ade in a Series Parallel connection CCA Ratings are at 0 F Therse are the minimum requirments ISB 1110 CCA 12 VOLTS CCA Ratings are at 0 F These are the minimum requirements CUMMINS ENGINE COLD CRANKI...

Page 247: ...he fuses to ensure they are not blown The power requirement for the converter is 120 Volts AC Good air flow required Do not store anything on converter If the converter output is correct but the batte...

Page 248: ...attery power Turn off the inverter when not in use to conserve house battery power The remote control is used to change the variable settings To turn Inverter On Press the switch marked INVERT on the...

Page 249: ...the inverter status and is used to change variable settings The panel uses LED lights to monitor values when hooked to shore power inverting or in the set up mode LED indications when hooked to Shore...

Page 250: ...AC power to the microwave The inverter may be placed in STAND BY when hooked to shore power or operating from the generator If AC power discontinues the inverter acti vates automatically When AC powe...

Page 251: ...harge cycle of the batteries typically takes the most amount of time The charging cycle is initiated each time the inverter is disconnected or reconnected to AC power Repeated charging cycles in succe...

Page 252: ...battery charging A battery with a low concen tration of acid in the electrolyte will effect the battery s performance Sulfation can occur when a battery is stored in a discharged condition or when a b...

Page 253: ...ll the cells Overfilled battery cells will spatter excess electrolyte Protect all painted surfaces from any electrolyte solution that may spatter during equalize charging If the electrolyte solution s...

Page 254: ...stall battery caps Use large quantities of water to rinse the entire battery compartment and surrounding area Observing polarity hook the 12 Volt DC supply leads to the back of the refrigerator Do not...

Page 255: ...BATTERY CHASSIS BATTERY SPECIFICATIONS CHASSIS FUSES CIRCUITS CHASSIS DISTRIBUTION PANEL FRONT ALTERNATOR STEERING COLUMN TILT TELESCOPE SIDE CONSOLE DASH INDICATOR LAMPS GAUGES SWITCHES AIR CONDITION...

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Page 257: ...as the engine system does not operate house functions However within the two systems there are some inner connections For example While the motorhome is driven the alternator on the engine will charg...

Page 258: ...the motorhome is stored longer than 48 hours it is recommended to turn the battery disconnect switch off NOTE The solar panels will charge the batteries with the disconnect switch off WARNING When the...

Page 259: ...erform a charging system and current draw check if the battery is exhibiting abnormal hydrometer readings NOTE Replacement batteries should have the same cold cranking amp CCA rating BATTERY CHASSIS V...

Page 260: ...ment door Electrical Systems Chassis 2 0 0 2 N E P T U N E 9 260 FUSES CIRCUITS CHASSIS Distribution Panel Front 1 Slide out 15 amp Circuit Breaker 20 Rear Vision 5 amp Fuse 2 LP CO Detector 3 amp Fus...

Page 261: ...Electrical Systems Chassis 2 0 0 2 N E P T U N E 9 261 Located in the fuse bay below driver window Located in rear compartment curbside OM080388 OM080387...

Page 262: ...nator range is 13 5 to 14 2 Volt DC Connect a voltmeter to the B terminal of the alternator and chassis ground Idle the engine up to 1200 rpm Check all wiring for burnt or loose connections Repair as...

Page 263: ...lease the lever and the steering wheel will lock in the new position Turn Indicator and Headlight High Low Dimmer Control Lever Located on the Steering Column Pushing the lever forward will activate t...

Page 264: ...ht spots First range provides the maximum driving torque and braking effect 2 Blank Reserved for future use 3 Mirror Control This switch adjusts the bottom mirror of the rear view mirror The small sel...

Page 265: ...engine starting procedures should not be held for more than 30 seconds This time period is long enough to prevent the boost solenoid from overheating 8 Econ Mode Used in conjunction with Allison Trans...

Page 266: ...ches The center position is neutral or OFF The up position is used for the extend functions The down position is for the retract functions Switch 1 2 3 control movement of the leveling jacks Switch 4...

Page 267: ...alternator charging system 7 Ant Up TV antenna is not resting flat in the storage cradle 8 Left Turn Indicator Left turn indicator circuits active 9 High Beam High beams when illuminated 10 Right Turn...

Page 268: ...f the tachometer quits have the alternator checked immediately 2 Speedometer Indicates the speed MPH and is located on right side of the instrument cluster The Odometer Trip Meter is built in to the m...

Page 269: ...m Normal ranges are between 15 psi and 60 psi 8 Headlight Switch Pull one click to operate the parking lights Pull two clicks to operate the headlights Rotating the headlight switch clockwise will dim...

Page 270: ...er that is extended and retracted by use of a dual action air cylinder The air cylinder is controlled by an electrically operated air valve The air solenoid known as a MAC valve receives air pressure...

Page 271: ...his position should be selected Use this position when you do not wish to introduce outside air into the coach Air Distribution Switch Mode Control Used to direct air where it is needed to maximize th...

Page 272: ...he A C system operates to dehumidify the discharged air DEFROST Fresh air is drawn in and discharged through the defrost louvers The A C system operates to dehumidify the discharged air Winter Use De...

Page 273: ...shooting common operational problems which may occur No Heating 1 A C switch is turned off 2 Blower switch is turned off 3 Verify the proper engine coolant level 4 Verify that the engine is reaching o...

Page 274: ...4 Check ignition switch is ON 5 Check blower and select switch 6 Motor shaft seized 7 Blower wheel out of alignment Damper Doors Do Not Operate 1 Does motorhome air tank have pressure 2 Check vacuum...

Page 275: ...stored until needed The drier filters out moisture in the system It only takes one drop of moisture to cause a malfunction in the cooling unit Expansion Valve The expansion valve suppresses the refri...

Page 276: ...imately 61 oz or 3 8 lbs of R 134a High pressure readings are another way to determine the amount of charge The ambient temperature reading is measured one inch away from the condenser The ambient tem...

Page 277: ...s NOTE O rings used in a 134A system are Hydrogenated Nitrile Butadiene Rubber HNBR These are green in color and required for the 134A system A C Heater The A C system will also produce heat to warm t...

Page 278: ...er valve The hose has hot water at the valve inlet The inlet water temperature should be the same as the engine water temp With the temp control on full hot position check the outlet hose of the water...

Page 279: ...Electrical Systems Chassis 2 0 0 2 N E P T U N E 9 279 NOTES...

Page 280: ...Electrical Systems Chassis 2 0 0 2 N E P T U N E 9 280 NOTES...

Page 281: ...ERNAL SUSPENSION AIR RIDE BAGS CHECKLIST AIR BAG INSPECTIONS SHOCK ABSORRBERS SUSPENSION HEIGHT CONTROL VALVES ADJUSTING ALIGNMENT SPECIFICATIONS BRAKE SYSTEMS BRAKE PARKING EMERGENCY SYSTEMS BRAKES A...

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Page 283: ...no more than two feet from the part to be welded The design of the Roadmaster chassis provides exceptional balance han dling and braking characteristics The rear engine chassis is an engine and frame...

Page 284: ...f the tank Drain tank manually at least once a month Pneumatically operated items are divided into two categories brakes and accessory air Brakes have full use of supplied air pressure Accessory air i...

Page 285: ...l Slide the locking collar back NOTE There are small air pressure restrictions in the pres sure protection valve and tire stem valve Due to this restric tion the maximum amount of tire pressure achiev...

Page 286: ...WS Air bag includes four plies of material an inner layer two plies of cord reinforced fabric and an outer cover Natural rubber construction provides functional properties up to 65 F 4 BUMPERS A solid...

Page 287: ...t should be maintained All motorhomes with air springs have a specified ride height established by the manufacturer This height should be maintained within in This dimension can be checked with the ve...

Page 288: ...a lean in the motorhome or excessive bouncing may be caused by a worn shock The operating conditions for which the shock absorber must endure will determine the life span The air suspension system use...

Page 289: ...onents Should it become necessary to check the suspension ride height start with the motorhome on a flat level surface The air system must be fully charged with the suspension normalized at ride heigh...

Page 290: ...procedure for each rear control valve 7 Re check the front suspension height after adjusting the rear height control valves NOTE Do not modify length of the linkage rods Make any necessary adjustment...

Page 291: ...nificant affect on tire wear The toe setting is adjusted by lengthening or shorten ing the cross tube Caster Adjustments Caster is the fore and aft tilt toward the front or rear of the motorhome of th...

Page 292: ...he knob is pushed the brake is released Prior to driving allow time for the air compressor to build up sufficient air to shut off the air warning lamp NOTE A wooden block placed under the knob will pr...

Page 293: ...ne resulting in powerful engine braking action This braking action reduces the use of the service brake and results in service brake conservation The exhaust brake is not a substitute for the service...

Page 294: ...r for diagnosis The electric pump motor is reserve power for the booster assembly The entire assembly should be replaced when a failure occurs When the electric pump motor is working you will only hav...

Page 295: ...em is bled The engine will need to be started to bleed the booster When started apply ing the brakes two to three times will purge the air from the booster Inspect fluid levels add fluid as required W...

Page 296: ...the back up pump Dragging grabbing squealing or pulling brakes require servicing pads and calipers All front axles use oil to lubricate the wheel bearings Inspect the oil level before every trip or e...

Page 297: ...come on when any jack is extended to more than 2 to 6 from full retracted position This device will also indicate low fluid level The system also features a remote control location from the driver se...

Page 298: ...hole in one end of the block and use the awning hook to slide it under the jack pad Place the gear selector in NEUTRAL Apply the parking brake Turn the ignition switch to the ON position Switch the m...

Page 299: ...wipe dirt from the jack rod This will help lengthen the life of the jacks This can vary from the amount and type of usage of the jacks WD 40 will serve as a solvent as well as a lubricant Occasional o...

Page 300: ...in lbs in Therefore no intake manifold vacuum exists Diesel engine RPM revolutions per minute operating speeds are generally much lower than that of the gasoline engine Peak torque and horsepower out...

Page 301: ...nition to the ON position allowing WAIT TO START lamp to extinguish Turn key to the START position When the engine starts the grid heater will again energize for a time period determined by the intake...

Page 302: ...e basis of the recommendation Synthetic oils API category III specifications are recommended for extreme cold temperatures only Low viscosity oils used for winter operations will aid in starting Synth...

Page 303: ...ing rela tive to an adjacent layer All fluid viscosity is affected by temperature A multi grade lubricating oil tends to be less sensitive to temperature changes due to formulation Lubricating oils ar...

Page 304: ...enance Manual for more detailed information General guidelines for shutting the engine down are fairly simplistic Allow the engine to idle three to five minutes after a full load operation This allows...

Page 305: ...will reduce this hot air to the engine manufacturer s specified air intake temperature before the air reaches the engine intake manifold Reducing intake air temperatures might reach 104 degrees Lower...

Page 306: ...to being put in the system Placing antifreeze and water in the cooling system is not recommended Consult the Cummins Operation Maintenance Manual for more details NOTE An over concentration of antifr...

Page 307: ...e coolant level daily or when refueling Drain and flush the coolant system every 60 000 miles or two years and refill with a heavy duty coolant 50 50 mix of water and antifreeze If the coolant is belo...

Page 308: ...ange in temperature may crack the cylinder head or block If the engine is hot fill slowly to prevent rapid cooling and distortion of engine castings The Allison MH 2000 series transmission is a fully...

Page 309: ...in categories Above idle neutral range shifts are shifts from N Neutral to R Reverse or N Neutral to a forward range when the idle is in excess of 900 rpm Above idle Forward Reverse direction al shift...

Page 310: ...that the TCM has sig naled a diagnostic code It may be possible to rock the motorhome out if it is stuck in snow mud or deep sand Shift the selector to D Drive and apply a steady light throttle Never...

Page 311: ...ntained at all times If the fluid level is too low the converter and clutches do not receive an adequate supply of fluid If the fluid level is too high the fluid can aerate Aerated fluid can cause the...

Page 312: ...rmed To Check the Fluid When Cold Park the motorhome on a level surface Set the parking brake With the engine operated at a low idle put the transmission in N Neutral Chock the wheels to prevent the m...

Page 313: ...dings are not consistent check to be sure that the transmission breather is clean and not clogged If the readings are still not consistent contact the nearest Allison distributor or dealer Low sulphur...

Page 314: ...by weight is heavier than fuel and will collect in the sediment bowl Water can accumulate in the fuel from condensation in the fuel tank or contamination upon refueling The appearance of water in the...

Page 315: ...lied the gauge should read EMPTY If this test passes place the send wire back on the SEND terminal of the sender Checking the Voltage Place the BLACK lead of the voltmeter on the sender NEGATIVE ter m...

Page 316: ...justment technique is to start with the full adjustment screw fully clockwise and with a full tank of fuel This causes the readings to be above marks Slowly adjust counterclockwise until the marks are...

Page 317: ...e oil con sumption may indicate internal fuel leaks into the crankcase Check oil level frequently for fuel contamination On a walk around and pre check of the motorhome look for oil leaks under the co...

Page 318: ...ously checking the level until the FULL mark is reached 7 Insert the easy grip handle back in the reservoir and rotate clock wise until securely fastened Change the hydraulic oil filter every 15 000 m...

Page 319: ...lp ensure trouble free operation The air filter minder is a precision overflow restriction gauge designed to take the guesswork out of air cleaner replacement The air filter minder is located in the e...

Page 320: ...hem if damaged The drive shaft transfers the power produced by the engine to the drive axle A worn or out of balance driveline causes chassis vibration that generally increases in intensity with road...

Page 321: ...of the driveshaft centerline and the extended centerline of the shaft of any component to which the U joint connects Because the double oscil lating motion of a U joint that connects angled shafts ca...

Page 322: ...Rear Axle Differential Replace 50 000 or 3 Years MP 10 King Pin Knuckles 2 Fittings Each End 5 000 or 6 Months CL 11 Drag Link Tie Rod Ends 2 Fittings 5 000 or 6 Months CL 12 Tie Rod 2 Fittings Each...

Page 323: ...y Chassis lubricant should be a high quality non corrosive multipurpose lithium soap pressure gun lubricant that is water resistant and designed to withstand extremely high operating temperatures AP G...

Page 324: ...on hydraulic leveling Dumps the air in the front air bags Location Open the generator door and the solenoid is located on the center front firewall Oil Pressure Low Oil Pressure Warning Dual Post Sen...

Page 325: ...son sm 2B 85R MP 16616389 Automatic Drain Valve Momentary release of air water Activated through brake light circuit Located WET side of the Air Storage tank Link Assembly Located on ends of connectin...

Page 326: ...11584 Fuel Filter Primary Raycor S3201T Fuel Filter Secondary Fleetguard FS 19519 Oil Filter Fleetguard LF 3729 Power Steering Filter Nelson 84365 cellulose one year Power Steering Filter Nelson 87904...

Page 327: ...l filled LP capacity is 80 of listing due to safety shut off required on tank Cubic Inch Displacement 5 9 Liter 359 CI Engine HP 260 2 600 RPM Engine Torque 550 ft lbs 1 500 RPM Rear Axle Ratio 4 88 A...

Page 328: ...luid ounces fl oz 29 54 milliliters mL milliliters mL 0 03381 fluid ounces fl oz pints pt 0 47318 liters L liters L 2 1134 pints pt quarts qt 0 94635 liters L liters L 1 0567 quarts qt gallons gal 3 7...

Page 329: ...45 3860 3980 4140 4300 4455 4610 4675 G D 3585 3765 3970 4110 4275 4410 4455 4610 4675 5070 H S 3815 4005 4190 4370 4550 4675 4895 5065 5205 5510 H D 4040 4205 4370 4525 4685 4805 G S 4070 4255 4440 4...

Page 330: ...med the service in the boxes provided after the maintenance interval Any additional information from Owner Checks and Services or Periodic Maintenance can be added on the following record pages In add...

Page 331: ...Chassis Information 2 0 0 2 N E P T U N E 10 331 MAINTENANCE RECORD...

Page 332: ...Chassis Information 2 0 0 2 N E P T U N E 10 332 MAINTENANCE RECORD...

Page 333: ...Chassis Information 2 0 0 2 N E P T U N E 10 333 MAINTENANCE RECORD...

Page 334: ...lliam Birch Waylon Pattle Creative Layout Design Kelly Stroble Rena Koffler Cover Design Kelly Stroble Technical Illustrator Judie Pressler Rena Koffler Printing Holiday Graphics INDIANA OPERATIONS Te...

Page 335: ...at all electrical service work be performed by a professional electrician or a trained recreational vehicle service technician due to the risk of personal injury and or fire associated with electrical...

Page 336: ......

Page 337: ...INDEX...

Page 338: ......

Page 339: ...ake Auxiliary 293 Brake Parking Emergency Systems 292 Brake Maintenance Troubleshooting 295 Bleeding the System 295 Brake Systems 292 Brakes ABS System Anti lock Brakes 292 Brakes Electric Pump Master...

Page 340: ...ncy procedures roadside 53 Jump Starting 54 Transmission Rocking Out 53 Engine 301 Engine General Information 300 Engine Shutdown 304 Engine Shutdown Extended 304 Entertainment Systems 174 Hook ups TV...

Page 341: ...18 Hydraulic Leveling Optional 297 Hydraulic Reservoir 317 Manual Retract Valves 299 Operation 298 I Interior Care 88 Ceilings 99 Countertops 104 Day Night Shades 108 Fabric Specification Charts 91 Fa...

Page 342: ...atures 75 Service Center 184 Service Suggestions 15 Be Reasonable With Your Requests 15 Inspect the Work Properly 16 No Looking Over the Technicians Shoulder 16 Prepare a List 15 Prepare for the Appoi...

Page 343: ...ck 313 Transmission Lubricating Fluid 311 V Vendor List 24 W Wall Thermostat 140 Warranty Information File 8 Warranty Limited 2002 Neptune 1 Disclaimer of Consequential Incidental Damages 4 Events Dis...

Page 344: ...eshooting 188 Waste Drain Sewage Tanks 191 Waste Drain Hose 192 What Not to Put in Waste Holding Tanks 191 What to Put into the Holding Tanks Grey Water Tank 193 What to Put into the Holding Tanks Bla...

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