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Hoffmann eXess Hand-Held Dovetail Routing Machine 
 

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Hoffmann Machine Company, Inc.              1386 Drexel Road              Valdese, NC 28690 

Phone: (828) 430 - 4510        Fax: (828) 430 - 4620        e-mail: [email protected] 

www.Hoffmann-USA.com 

 

 
15. Hoffmann Dovetail Keys, standard brown plastic, without flange 

 
 

Part number 

 

length in inches 

 

length in mm 

 

W-1

  

 

W 9100600 

 

W1 – 1/4” 

 

  6.0mm 

 

    W 

9101000 

 W1 

– 

3/8” 

 10.0mm  

    W 

9101400 

 W1 

– 

9/16” 

 14.0mm  

    W 

9101800 

 W1 

– 

3/4” 

 18.0mm  

    W 

9102200 

 W1 

– 

7/8” 

 22.0mm  

    W 

9103000 

 W1 

– 

1/4” 

 30.0mm  

    W 

9104000 

 W1 

– 

9/16” 

 40.0mm  

    W 

9105000 

 W1 

– 

2”  50.0mm  

    W 

9106000 

 W1 

– 

3/8” 

 60.0mm  

 

W-2

  

 

W 9200600 

 

W2 – 1/4” 

 

  6.0mm 

 

    W 

9200900 

 W2 

– 

3/8” 

  

 

9.5mm  

    W 

9201200 

 W2 

– 

1/2” 

 12.0mm  

    W 

9201400 

 W2 

– 

9/16” 

 14.0mm  

    W 

9201500 

 W2 

– 

5/8” 

 15.8mm 

    W 

9201800 

 W2 

– 

3/4” 

 18.0mm 

    W 

9202200 

 W2 

– 

7/8” 

 22.0mm  

    W 

9202000 

 W2 

– 

13/16” 

 20.6mm  

    W 

9202200 

 W2 

– 

7/8” 

 22.0mm  

    W 

9202500 

 W2 

– 

1”  25.4mm  

    W 

9203200 

 W2 

– 

1/4” 

 31.7mm  

    W 

9203800 

 W2 

– 

1/2” 

 38.1mm  

    W 

9204600 

 W2 

– 

13/16” 

 46.0mm  

    W 

9206000 

 W2 

– 

3/8” 

 60.0mm  

 

W-3

  

 

W 9301200 

 

W3 – 1/2” 

 

12.7mm 

 

    W 

9391500 

 W3 

– 

5/8” 

 15.8mm  

    W 

9301900 

 W3 

– 

3/4” 

 19.0mm  

    W 

9302500 

 W3 

– 

1”  25.4mm  

    W 

9303100 

 W3 

– 

1/4” 

 31.7mm  

   W 

9303800 

 W3 

– 

1/2” 

 38.1mm  

    W 

9304600 

 W3 

– 

13/16” 

 46.0mm  

    W 

9305200 

 W3 

– 

2”  52.0mm  

   W 

9306000 

 W3 

– 

2/8” 

 60.0mm  

   W 

9308000 

 W3 

– 

1/8” 

 80.0mm  

   W 

9301000 

 W3 

– 

4”  100mm  

 
 

 

 

 

 

 

 

 

W-4

  

 

W 9404000 

 

W4 – 1 9/16”   

40mm    

    W 

9406000 

 W4 

– 

3/8” 

 60mm 

 

 

    W 

9408000 

 W4 

– 

1/8” 

 80mm 

 

 

 

 

 

 

W 9401000 

 

W4 – 4” 

 

100mm  

Note: Do

vetai

l Keys in 

size 

W-1, W-2 a

nd W-3 ca

n on

ly be 

us

ed u

p to 2 3/8" length with the eXess routin

g m

achi

ne. 

W-4 si

zed Do

vetail Ke

ys cannot be u

se

d in an

y len

gth

Summary of Contents for eXess

Page 1: ...L for Hoffmann Dovetail Routing Machine Model eXess Hoffmann Machine Company Inc 1386 Drexel Road Valdese NC 28690 USA Phone 828 430 4510 Fax 828 430 4620 e mail info Hoffmann USA com www Hoffmann USA...

Page 2: ...and Warning Labels An important warning label has been attached to this Dovetail Routing Machine for your information and protection For your own safety please take a moment to locate and read the wa...

Page 3: ...til replaced or repaired by a qualified technician 10 When interrupting work or upon leaving the area machine must be switched off 11 Only trained and qualified personnel must be allowed to use machin...

Page 4: ...the inverted machine and keyways are routed with the aid of stops or with layout marks WARNING Keep hands clear of router bit at all times Bits have sharp edges and will cut even if the motor is turn...

Page 5: ...te inspection for assessment of damage Claim should then be entered with the carrier The carrier is solely responsible for any loss or damage during transit 8 2 Placement After unpacking select a suit...

Page 6: ...er fence with one hand The motor is slowly and carefully pulled up with the other hand until the pre set stop has been reached it is then lowered back down Never place your hand or fingers directly ab...

Page 7: ...justed for second keyway position 10 Stationary Machine Operation 45 degree miters with two keys per joint Set up with removable index pins instead of center fence 1 The machine is secured along the e...

Page 8: ...Fax 828 430 4620 e mail info Hoffmann USA com www Hoffmann USA com 10 Stationary Machine Operation 45 degree miters with two keys per joint Set up with removable index pins instead of center fence Ste...

Page 9: ...dex pins instead of center fence The set up and process steps are the same for joints with angles other than 45 degree miters including square or butt joints and end to end joints MDF part with 15 deg...

Page 10: ...collar 4 Align the machine on the workpiece until the hairline pointer in the sight window is directly above the pencil mark 5 Turn on the machine and press down on the front handle with one hand whil...

Page 11: ...collet not collet nut should be For W 1 router bit 20 5 mm 0 807 For W 2 router bit 22 0 mm 0 866 For W 3 router bit 24 0 mm 0 944 5 Slide the motor back into the bracket and use the included set up j...

Page 12: ...screw in the motor bracket 3 Carefully slide the motor further toward the bracket to increase the routing depth or move the motor out of the bracket to decrease the routing depth 4 Only a small moveme...

Page 13: ...bricated as necessary The cooling vents in the motor housing must be kept free from dust and debris Promptly replace damaged or worn router bits Use only Original Hoffmann Dovetail Router Bits for bes...

Page 14: ...ovetail Routing Machine 13 Hoffmann Machine Company Inc 1386 Drexel Road Valdese NC 28690 Phone 828 430 4510 Fax 828 430 4620 e mail info Hoffmann USA com www Hoffmann USA com 16 1 eXess machine detai...

Page 15: ...001 main handle M8 x 45 7 W4040616 flat head cap screw M6 x 16 8 W4076000 Hoffmann logo label 60mm 9 W4020066 hexagon nut M6 10 W5000002 guide rod with scale 11 W4015160 knurled knob M5 x 16 12 W40100...

Page 16: ...9201400 W2 9 16 14 0mm W 9201500 W2 5 8 15 8mm W 9201800 W2 3 4 18 0mm W 9202200 W2 7 8 22 0mm W 9202000 W2 13 16 20 6mm W 9202200 W2 7 8 22 0mm W 9202500 W2 1 25 4mm W 9203200 W2 1 1 4 31 7mm W 9203...

Page 17: ...nd test on buyer s premises Returns are to be made only as and if authorized by seller 3 Buyer will pay all packaging inspection labor and transportation costs involved Credit for the transportation c...

Page 18: ...riate tax exemption certificate acceptable to the taxing authorities 5 Warranty The products covered herein are warranted for a period of twelve 12 months from date of shipment against defects in mate...

Page 19: ...tion and Buyer shall be liable for work done and materials used 13 Specifications a Phone order specifications are filled at Buyer s risk unless confirmed in writing prior to commencement of manufactu...

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