HNP Mikrosysteme mzr-11507 Operation Manual Download

Page: 42 / 55

11 Problems and their removal

Operating manual mzr-11507

Technical data subject to change without prior notice!

Last update: August 2016

Error

Possible cause of error

Action

manufacturer

11 Leak of the fluid connections

Flangeless ferrules leak

Change the flangeless ferrules

12 Status of the pump cannot be checked

or calibrated

No contact/connection to the pump

Check the power supply of the pump

-„-

Check the connection of the zero modem
cable between PC and dosage system or
try to use a new cable

Motor control out of order

Switch the power supply for a short time
OFF and then ON to start the motor
control again

13 Over temperature

Pump surface dirty

Clean the pump surface

Pump works heavy

Flush the pump

14 Over current

Pump works heavy

Dosage needle damage, replace the
needle

-„-

Dosage needle blockade, clean or flush
the needle

Back-pressure valve not open

Flush the back-pressure valve

Particle in dosage liquid

Flush the pump

table 12

Trouble shooting guide

If unknown faults appear or an uncertainty arises from appearing faults in the

working with the pump, immediately shut down the micro annular gear pump

at first!

Summary of Contents for mzr-11507

Page 1: ... for micro annular gear pump mzr 11507 HNP Mikrosysteme GmbH Bleicherufer 25 D 19053 Schwerin Phone 0385 52190 301 Fax 0385 52190 333 E mail info hnp mikrosysteme de http www hnp mikrosysteme de Last update August 2016 ...

Page 2: ...e copied reproduced or processed This manual has been prepared with care HNP Mikrosysteme does assume no liability for any errors in this manual and resulting consequences Likewise no liability is assumed direct or subsequent damages arising from an incorrect use of the devices While using micro annular gear pumps the relevant standards regarding the specifications of this manual have to be follow...

Page 3: ...spare part manufacture 8 2 7 Improper modes of operation 8 2 8 General safety instructions 8 3 Transportation and Storage 9 3 1 Shipment of the pumps and protection measures 9 3 2 Transport 9 3 3 Intermediate storage 9 4 Description 10 4 1 Micro annular gear pumps 10 4 2 Construction 12 4 3 Materials and media 12 4 4 Liquid supply 13 5 Optional modules 14 5 1 Fluidic seal module 15 5 2 Heat insula...

Page 4: ...ting 35 8 6 Return of the micro annular gear pump to the manufacturer 35 9 Accessories for micro fluidic systems 36 10 Non liability clause 36 11 Problems and their removal 37 12 EC Directive 39 12 1 Electromagnetic Compatibility EMC 40 13 Declarations of conformity 41 14 Service maintenance and warranty 45 15 Contact persons 46 16 Legal information 47 17 Safety information for the return of alrea...

Page 5: ...e Any project concerning handling of corrosive liquids should be previously discussed with the pump manufacturer The micro annular gear pumps must not be used for invasive medical applications in which the liquid having had contact with the pump is re introduced to the body Micro annular gear pumps exclusively are provided for use in the industrial area A private use is excluded The micro annular ...

Page 6: ...or notice Last update August 2016 1 2 Product information This manual is valid for the micro annular gear pump mzr 11507 manufactured by HNP Mikrosysteme GmbH Juri Gagarin Ring 4 D 19370 Parchim Germany The bottom line of this manual shows the issue and date of issue of this operating instruction ...

Page 7: ...t volume 192 µl Operating pressure range 0 40 bar by Viskosity 1 mPas 0 140 bar by Viskosity 16 mPas Max inlet pressure 10 bar Viscosity range 0 3 150 000 mPas Precision 1 Coefficient of Variation CV Pulsation 6 Internal volume 8506 µl Operating temperature range 5 60 C 20 120 C Ambient temperature range 20 40 C Store temperature range 5 40 C caption Differing specifications on request table 1 Tec...

Page 8: ...gure 1 Dimensions of the micro annular gear pump mzr 11507 1 5 Flow charts Liquid water Liquid oil 16 mPas 0 200 400 600 800 1000 1200 0 10 20 30 40 6000 5000 4000 3000 2000 1000 mzr 11507 Speed rpm Viscosity 1 mPas Liquid water 0 200 400 600 800 1000 1200 0 10 20 30 40 6000 5000 4000 3000 2000 1000 mzr 11507 Speed rpm Viscosity 16 mPas Liquid oil ...

Page 9: ...nection of the motor to a frequency converter is simple Data of capacity SDSGAXX 056 22 standard SDSGAXX 62 32 alternative Rated power 240 600 W Max Stall torque 0 81 1 9 Nm Rated continuous current 1 49 0 86 3 00 1 74 A Rated voltage 230 400 230 400 V Rated frequency 100 100 Hz Rated speed 2790 2825 rpm Max speed 6000 6000 rpm Rated power factor cos ϕ 0 71 0 7 moment of inertia 1 404 4 21 kgcm Pr...

Page 10: ...mbol according to DIN 4844 W8 Non compliance with the safety instructions marked with the following sign Warning represents a risk of damage to the micro annular gear pump Operating instructions machined directly on the pump such as the indication of liquid input and output should be followed and kept in a clearly readable condition 2 2 Staff qualification and training The staff operating servicin...

Page 11: ...hould be regularly checked for possible leakage All legal requirements in this matter should be followed The existing protections against contact for the moving parts of the pump such as for example the coupling must not be removed during operation Take care that all risks resulting from the electric energy are excluded For details please refer to the instructions provided by the authorities in ch...

Page 12: ...pressure provide the system with a pressure control valve directing the excess liquid to the storage tank or back to the suction side In the case of blockage of the pressure side the operating pressure can multiply this can lead to the damage of downstream components At a standstill the liquid may flow through the pump in the direction of the falling pressure In order to avoid this unwanted moveme...

Page 13: ...vice 3 2 Transport In order to avoid any damage related to transport the package must be protected against shocks HNP Mikrosysteme guarantees that all goods leave the factory in the best condition Any noticed damage should be reported to the concerned forwarding agent authorized dealer or to HNP Mikrosysteme as manufacturer 3 3 Intermediate storage Following points concerning pump storage should b...

Page 14: ...very side of the pump see figure 3 A homogenous flow is generated between the kidney like inlet and outlet internal rotor external rotor delivery side induction side inlet outlet figure 2 Principle of the micro annular gear pump figure 3 Operating principle of the micro annular gear pump Reciprocating and rotary pumps have a direct allocation to the fed amount of the displacement volume Vg of the ...

Page 15: ...istants given by tubes contractions etc The viscosity of the pumping medium has an important influence on the volumetric efficiency The volumetric efficiency increases with higher viscosity according to the smaller disengagement through the gaps of the pump Cavitation is an effect which can result in a specific ceiling speed The reason for this is the static pressure reaching the steam pressure of...

Page 16: ... assembly pump head figure 4 Design of the micro annular gear pump 4 3 Materials and media Components Case stainless steel 1 4404 1 4435 316L Rotor shaft bearing tungsten carbide Ni based Shaft seal graphite reinforced PTFE Hastelloy Static seals FPM optional EPDM FFPM table 4 Materials of the components The resistance of the construction materials to the delivered liquids should be verified by th...

Page 17: ...e liquid outlet pressure side figure 5 Indication of the turning direction and fluidic connections on the front of the micro annular gear pump The pump head has two inner threads for the connection of tube fittings The pump head is available either in a version for lateral connections with 3 8 NPT fittings Sealing plugs are inserted into the holes for the fluidic connections as protection against ...

Page 18: ...be combined with each other and with almost all available pump heads and motor versions Fluidic seal module prevents possible chemical reactions between the delivered liquid and the surrounding environment Thermal insulation module extends the operating temperature range of the pump by protecting the motor from overheating Heating module enables to regulate the temperature of the fluid containing ...

Page 19: ...ear pump is designed in a way that allows for the formation of a boundary layer in which the delivered liquid comes into contact with the surrounding environment Small amounts of water vapor and oxygen may penetrate through the protective boundary liquid film into the pump The fluidic seal module enables to control this influx only a chosen and compatible liquid may come into contact with the deli...

Page 20: ...paid to proper venting of the chamber through the two openings featuring a 1 4 28 UNF thread These openings are slightly shifted downwards and upwards to facilitate the degassing of the sealing chamber see figure 9 The chamber is filled through the bottom opening The sealing liquid should be filled in so long till it flows free of air bubbles out of the top opening Now the inlet should be screwed ...

Page 21: ...uld be avoided Use of the fluidic seal accessories The fluidic seal set is mounted at the bottom inlet see figure 8 During assembly it is important to check if the ferrule is tightly attached to the tube and that the tube is tightly screwed to the inlet of the fluidic chamber figure 9 Assembly of the fluidic seal accessories standard version Liquid supply set in stainless steel version as separate...

Page 22: ...y insulating coupling components made of plastic PEEK located between the pump and the drive The drive should not be exposed to overheating For this reason the heat transfer from the pump to the drive should be limited An additional thermal barrier is provided by the plastic motor housing If the surrounding temperature rises the pump is working over a longer period or the manipulated liquid featur...

Page 23: ...n additional heat regulating device may be delivered Connection cable for electric band heater Thermoelectric couple Electric heading jacket figure 11 Micro annular gear pump with the electric heating module figure with mzr 2905 Before connecting the heating jacket and the thermal element to the power supply please observe the following technical data Thermal element Type MT 1 5 Thermal element Ty...

Page 24: ... and the outlet is in the front see figure 12 heat transfer liquid outlet thermoelectric couple double casing liquid inlet suction side heat transfer liquid inlet liquid outlet delivery side figure 12 Micro annular gear pump with integrated fluidic heating and cooling module example of mzr 11508 This heating module is not certified for use in areas exposed to explosion hazards Before connecting th...

Page 25: ...y blinks during the automatic control adjustment AL Alarm display not configured no importance Actual value display sensor failure sensor reverse polarity With or the nominal temperature may be set Power supply Shock proof plug 3 m long 90 230 VAC Electrical connection 10 pole bush insert 16 A 250 V Heating Sensor L N Zone 1 1 6 2 7 Zone 2 Option 4 9 5 10 table 7 Pin configuration of the heating d...

Page 26: ... must be located above the pump head in order to prevent the liquid from entering into the motor Warning Install the pump in such a way that in case of failure no liquid can enter the motor or controller Take precautions that in case of leakage no surrounding objects or environment will be damaged Install the micro annular gear pump only in places that fulfill the required conditions for safe pump...

Page 27: ...e check whether there are swarfs in the screw connections pollution remaining in reservoirs or soiling in valves pipe work or filters Assembly of the tubing and piping system 1 Please cut the tubing rectangular with a hose cutter If metal pipes are used an intensive cleaning procedure is necessary After machining the pipes have to be cleaned and flushed very carefully Smallest swarfs within the fl...

Page 28: ...screw thread The PTFE tape should not stick out over screw thread because pieces can be cut off and get into the system table 8 Use of PTFE Tape 4 The suction line should be installed ascending to the pump for better degassing The suction line should be designed as short as possible The inner diameter of the suction line should be large to guarantee good priming of the liquid At the planning of th...

Page 29: ...element or the pressurization of the delivered liquid In case no suitable filter for high viscosity liquid can be found it is possible to use a filter with slightly larger pore size Prior discussion with HNP Mikrosysteme is here recommended A filter with larger pores is still better than no filter at all Alternatively an already filtered liquid may be used Warning Because filters have a large inte...

Page 30: ... information given Please observe the technical data When working on live controllers the valid national regulations for the prevention of accidents e g VBG 4 must be observed The electrical installation must be carried out in compliance with the corresponding regulations e g cable cross sections fuses PE connection Additional notes and information can be obtained from the corresponding Instructio...

Page 31: ...507 Last update August 2016 Technical data subject to change without prior notice 27 If unknown faults appear or an uncertainty arises from appearing faults in the working with the pump immediately shut down the micro annular gear pump at first ...

Page 32: ...ear pump Switch on the voltage supply The micro annular gear pump can now be put into operation by turning on the potentiometer knob or by sending a nominal external voltage signal Start the filling in of the pump at low or middle speed 1000 3000 rpm Warning Avoid dry operation of the pump over a longer time The pump should be filled in before it is put to operation 8 3 Flushing procedure after us...

Page 33: ...the micro annular gear pump Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 10 Warning The flushing liquid solvent and the recommended duration of the flushing procedure depend on the delivered liquid see table 10 The indicated flushing liquids are simple recommendations and should therefore be checked b...

Page 34: ...0 not specified for further information please contact HNP Mikrosysteme table 9 Selection of the flushing liquid solvent and the duration of the flushing procedure depending on the delivered liquid Warning Please make sure that the pump components and particularly O rings and sealing are resistant to the employed flushing liquid see table 10 Shaft sealing O ring material Flushing liquid PTFE Teflo...

Page 35: ...following steps should be followed Flush the pump with a filtered and particle free flushing liquid solvent as described in the chapter 8 3 After the flushing procedure decrease speed of the pump to 0 rpm Fill the pump with a suitable conservation liquid see chapter 8 4 1 Remove the pump from the system see chapter 8 4 2 By proceeding as shown in the diagram see figure 15 you may prepare the pump ...

Page 36: ...ion of flushing liquid FL Drain the pump Right flushing liquid Is the pump resistant Selection of conservation liquid CL CL adequate Is the CL compatible with pump Is the CL compatible with the last FL Nature of the CL Let the gas through the pump Fill in CL Desinstall the pump Close the liquid ports End of conservation procedure New operation after the conservation procedure liquid yes no no no n...

Page 37: ...d conservation liquids are simple recommendations and should therefore be checked by the user as to their compatibility and suitability The figure 15 presents a diagram of conservation agent selection Remark This diagram is repeated as a part of the figure 14 shutdown procedure of the micro annular gear pump After the cleansing procedure the pump should be filled with a suitable conservation agent...

Page 38: ...ving properties Warning may resinate or deteriorate with time nitrogen o is not a solvent may leave deposits after drying out air compressed air is not a solvent may leave deposits after drying out Legend good suitable o satisfactory bad inadequate table 11 Selection of the conservation agent In order to prevent dust particles and foreign bodies from penetrating into the pump or the conservation a...

Page 39: ...micro annular gear pump to the manufacturer For the return of a micro annular gear pump and components that have already been employed please follow the instructions drain any remaining rests of the delivered liquid from the pump flush the pump with an adapted solvent remove the filter elements from integrated or loosely delivered filters protect all openings against dust with the delivered protec...

Page 40: ...our mzr pump We would be pleased to help you to choose the fitting accessories 10 Non liability clause HNP Mikrosysteme GmbH shall not be liable any damage resulting form the non respect of instructions comprised in this operating manual It belongs to the user to check the integrity the correct choice and the suitability of the product for the intended use It remains at the responsibility of the u...

Page 41: ... pump to the manufacturer Pump shaft is broken Replace pump and send the pump to the manufacturer 5 Pump does not pump but is filled with liquid Particle in dosage liquid or pump blocked Check Status of the pump with the software Motion Manager Try to get free the pump with negative prime speed 500 rpm for only 1 s Don t change the parameter of the motor with command FCONFIG LPC LCC Flush the pump...

Page 42: ...osage system or try to use a new cable Motor control out of order Switch the power supply for a short time OFF and then ON to start the motor control again 13 Over temperature Pump surface dirty Clean the pump surface Pump works heavy Flush the pump 14 Over current Pump works heavy Dosage needle damage replace the needle Dosage needle blockade clean or flush the needle Back pressure valve not open...

Page 43: ... a part of a machine or installation EMC Directive 2014 30 EU The Directive on Electromagnetic Compatibility EMC applies to all electronic and electrical devices installations and systems Consequently the frequency inverter for the micro annular gear pump is covered by the EMC Directive RoHS Directive 2011 65 EC To our knowledge our products delivered to you do not contain substances or applicatio...

Page 44: ...y of parts products delivered by us within our business and coordinate the appropriate action in individual cases with you Previous inspection did not show any limitation in the supply of material from our upstream suppliers 12 1 Electromagnetic Compatibility EMC Electromagnetic compatibility is defined as the ability of a electric or electronic device to function satisfactorily as intended in its...

Page 45: ...ata subject to change without prior notice 41 13 Declarations of conformity The delivered micro annular gear pump falls within scope of the following EC directives Machinery Directive 2006 42 EC You may request the declarations of conformity for the micro annular gear pumps from us separately ...

Page 46: ......

Page 47: ...ety and health requirements We confirm the conformity of the product described above to the following standards in terms of applied directives Machinery Directive 2006 42 EC Applied standards are particularly DIN EN 809 DIN EN 60204 1 DIN EN 294 DIN EN ISO 12100 part 1 DIN EN 953 DIN EN ISO 12100 part 2 UVV This statement does not warrant any characteristics in terms of product liability Please no...

Page 48: ......

Page 49: ...parameters In order to prevent a strong wearout of the pump the pump should be shut down properly after every application as described in the chapter 8 4 A supplementary flushing procedure with a neutral flushing liquid see chapter 8 3 also slows down the wearout process of the pump It is not allowed to open the micro annular gear pumps The warranty extincts with the expiry of the legal warranty p...

Page 50: ...prior notice Last update August 2016 15 Contact persons Development and application assistance service and accessories Mr Sven Reimann Phone 49 0 3871 451 349 Service and maintenance Mr Steffen Edler Phone 49 0 3871 451 307 Drive and control technology Mr Lutz Nowotka Phone 49 0 3871 451 346 ...

Page 51: ...LLOY is a registered trademark of Haynes International Inc Aflas is a registered trademark of ASAHI Glass Ltd Microsoft Windows are registered trademarks of Microsoft Corporation in the USA and in the other countries Cavro is a registered trademark of Tecan Systems Inc Other product names or descriptions not mentioned above are possibly registered trademarks of related companies Patents Micro annu...

Page 52: ...ied in the corresponding declaration form 17 2 Declaration of liquids in contact with the micro annular gear pump The staff performing the repair or maintenance works must be informed about the condition of the micro annular gear pump before starting any work on the device The Declaration of media in contact with the micro annular gear pump should be filled in for this purpose The declaration shou...

Page 53: ...ng web site www If a pump which had contact with dangerous substances could not be properly cleansed prior to shipment we reserve the right to entrust a specialized company with cleansing of the device The return of the pump in original packing is advisable It is necessary in order to protect the employees and delivery staff Nature of media contact explosive toxic toxic byproducts carcinogenic irr...

Page 54: ...19 Supplement Operating manual mzr 11507 50 Technical data subject to change without prior notice Last update August 2016 19 Supplement Layouts Manual of the frequency inverter S FI ...

Page 55: ...19 Supplement Operating manual mzr 11507 Last update August 2016 Technical data subject to change without prior notice 51 ...

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