background image

 

10

3  Safety instructions 

 

The  use  of  radio  remote  controllers  lightens the load of daily work, while increasing 
the daily yield. 

 

However, in contrast to when the operator is standing next to the skidder, operating 
the winches manually, the operator may be some distance away and may not be able 
to  appreciate the tension or strain on a winch cable, or the pull on the skidder. This 
increases  the  chance  of  the  system  being  overloaded,  in  which  case  the  cable  can 
snap or the skidder can turn over. 

 

 

It  is  for  this  reason  that  the  operator  is  urged  to  keep  a  good  distance  from  the 
skidder  and  from  loads  pulled  by  the  winches.  He  should  keep  at  least  half  a  cable 
length from the whole system! 

 

If a load becomes jammed, and the operator goes forward to work on it, the receiver 
should  be  switched  into  the standby mode by pushing the Stop button on the hand-
held transmitter (see section 4.2). 

 

The operation of the HM22xx radio remote control systems was designed to eliminate 
the adverse of dangerous effect of interference or malfunction. 

 

HM-Funktechnik, however, strictly recommends that if a user has any problems with a 
unit  it  should  be  taken  out  of  operation.  It  should  then  be  checked  by  a  skilled  and 
experienced electronic engineer, or sent to the service agent. 

 
 

4  The receiver unit 

 

4.1  Safety functions 

 

4.1.1  Self test 

 
The receiver has two main safety functions:The first is a continuous monitoring of the circuit 
operation. If at any time the system detects a malfunction, the receiver unit will be switched 
off  automatically.  The  second  safety  feature  is  that  the  operator  can  isolate  the  control 
output  voltage  from  the  control  relays  at  any  time.  This  function  disables  all  the  control 
outputs, so that the remote control of equipment is disabled. 
 

4.1.2  Control isolation 

 
The output relay bus-bar voltage is available externally (units with a 13 pin plug only). This 
allows the connection of a status indicator, for example a lamp on the back of the vehicle, to 
show  the  operator  the  current  status  of  the  receiver  unit. This would be a safety tool, as it 
indicates to the operator whether the system is in the standby mode or in the active mode. 
 
The receiver is programmed to test these two safety functions periodically. 
 

4.1.3  Manual alarm function 

 
The  HM22xx  systems  have  a  manual  or  passive  alarm  operation.  To  activate  the  manual 
alarm the operator must press the 

Stop

 button while holding down the 

Hupe

 button on the 

transmitter.  This  will  switch  the  external  alarm  relay  and  can  be  used  to  trigger  an 
emergency call system, such as the HM WECC2. 

Summary of Contents for HM 2225

Page 1: ...on and Operation Instruction for the Remote Control System HM22XX V32 0108 HM Funktechnik GmbH Zum Handenberg 3 66620 Primstal Tel 06875 9105 0 Fax 06875 9105 10 Before operation read carefully this installation and instruction manual ...

Page 2: ...se deadman or intermittent function gear switch over of the winch optionally horn and accelerator manual and automatic alarm engine start stop H M2235 professional remote control system for single and dual drum winches on forest skidders including 2x release 2x pull 2x controlled brake release deadman or intermittent function gear switch over of the winch optionally horn and accelerator manual and...

Page 3: ... 10 4 1 Safety functions 10 4 1 1 Self test 10 4 1 2 Control isolation 10 4 1 3 Manual alarm function 10 4 1 4 Automatic alarm function 11 4 2 Safety functions during operation 11 4 3 Power supply requirements 11 4 4 Control output protection 11 4 5 Relay functionality 12 4 6 DIL switch functions 13 5 The transmitter unit 14 5 1 Charging the hand held transmitter unit 14 5 2 Battery charging cycle...

Page 4: ...screws into the holes the lid of the housing will probably need to be removed This is done by removing the plastic strips and then unscrewing the screws that hold on the lid After the lid has been removed the receiver can then be fixed to the skidder with suitable screws If possible please use rubber vibration absorbers that reduces the mechanical stress for the complete unit they are available at...

Page 5: ...e Green LED indicates the standby mode The remote control of the receiver is still disabled until correct operation of the handheld unit is confirmed This is done by pressing and releasing any button on the transmitter If the transmitter is determined by the receiver to be operating correctly the user can then proceed to switch the system into the active mode as explained below This feature preven...

Page 6: ...unctionality Hold Gas and press Stop Switches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold ...

Page 7: ...ceiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold Hupe and press Gas Adjusts the ON OFF times of the b...

Page 8: ...ation Functionality Hold Gas and press Stop Switches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 ...

Page 9: ...itches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold Hupe and press Gas Adjusts the ON OFF t...

Page 10: ...e checked by a skilled and experienced electronic engineer or sent to the service agent 4 The receiver unit 4 1 Safety functions 4 1 1 Self test The receiver has two main safety functions The first is a continuous monitoring of the circuit operation If at any time the system detects a malfunction the receiver unit will be switched off automatically The second safety feature is that the operator ca...

Page 11: ...erator inadvertantly presses a button on the transmitter the winch is not set into operation This control driver voltage can be switched on again according to the procedure described in section 2 1 4 3 Power supply requirements The receiver unit is designed for operation on equipment with a 12 or 24VDC supply and there are no adjustments or modifications needed The voltage supplied to the unit fro...

Page 12: ...trolled by DIL switch no 3 see section 4 6 for details 7 This relay switches if the Hupe and K Lösen II buttons are both pressed on the hand held transmitter This relay can be used to drive an engine stop mechanism 8 This relay switches when the Hupe button on the hand held transmitter is pressed The output is normally open circuit and switches to the supply voltage of the vehicle 12 or 24 VDC It ...

Page 13: ...osition The function can be reset by pressing the Gas button shorter than 2 seconds OFF linear accelerator mode In this mode you can continuously adjust the engine speed with an actuator The adjustment is done by the Gas and Gas buttons 3 ON Automatic alarm function enabled Functionality described in section 4 1 4 OFF Automatic alarm function disabled 4 ON Pressing the Ziehen button automatically ...

Page 14: ...imum nine hours and the temperature shouldn t be below 0 C 32 F If the battery is discharged to 30 for example of its capacity during the day s work when it is put on to charge the internal charging circuitry will first discharge the battery completely then begin to charge it This means that putting the unit on to charge for a short time when the battery is not completely flat may in fact decrease...

Page 15: ...tton on the transmitter Do you hear the clicking of the relays when you push a button on the transmitter If yes please check if the driver voltage is activated and the red LED lightens Is there maybe a short circuit in the cable to the winch due to wrong modifications If nothing helps please contact our service They will help you in either case If it is necessary to send in the remote control syst...

Page 16: ...nforms you about the exact channel of the unit This manual is valid for HM22xx radio remote controllers from serial no 801 8 Cable numbers and functions Cable No Funktion 1 Power supply voltage 12 24 VDC 2 Pull 1 3 Release 1 4 Pull 2 5 Release 2 6 Gas 7 Gas 8 Horn switch high 9 Emergency call initiation switch high 10 Movement or follow up relay 11 Driver voltage 12 Engine Start 13 Engine Stop gre...

Page 17: ...17 9 View on the pc board of the receiver ...

Page 18: ...18 10 Block diagram of the receiver ...

Page 19: ...Add connecting lead type of plug ____ Contact Function Cable No DIL switch settings on yes off no on off 1 Release locking mode 2 Fixed accelerator 3 Automatic alarm enabled 4 Pull releases brake autom 5 Follow up movement 6 K Lösen permanent pulsed 7 Release lock time 1 0 sec 8 Release lock time 2 0 sec Add connecting lead type of plug ____ Contact Function Cable No Mating face view A 13 pin plug...

Page 20: ...20 ...

Reviews: