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12

4.5  Relay functionality 

 

Relay 

Relay functionality 

For future use  

Self  test  relay

:  On  start  up  this  relay  is  latched  by  pressing  the  button  on  the  front 

panel of the receiver unit. 

If  the  self  test  routine  of  the  microprocessor  detects  a  malfunction  at  any  time  this 
relay  will  be  reset,  completely  isolating  the  unit  from  the  vehicle  power  supply.  The 
normal start up procedure can be used to restart. 

It can be used either to drive a warning light, whenever the winches pull in cable, or to 
control an hydraulic pump whenever the hydraulic system is used. The function of this 
relay is controlled by DIL switch no.5 (see section 4.6 for details) 

This  relay  is  in  series  with  the  self  test  relay  and  switches  the  control  relay  bus 
voltage.  R4  can  be  latched  on  start  up,  after  the  self  test  funcion  is  complete,  by 
pressing the 

Stop

 button while holding the 

Gas+

 button pressed (the normal methode 

of switching into active mode) 
R4 is alo used to switch between standby and active mode: The 

Stop

 button is used 

to enter Standby mode, isolating the control relays, and the same sequence as above 
to enter the active mode. 
The output of this relay is also available externally on the 13pin plug. 

This relay switches if the 

Hupe

 and 

K. Lösen I

 buttons are both pressed on the hand-

held transmitter. This relay can be used to drive an 

engine start

 mechanism. 

This  relay  can  be  used  to  initiate  an  external 

emergency  call

.  The  function  is 

controlled by DIL switch no. 3 (see section 4.6 for details) 

This relay switches if the 

Hupe

 and 

K. Lösen II

 buttons are both pressed on the hand-

held transmitter. This relay can be used to drive an 

engine stop

 mechanism. 

This  relay  switches  when  the 

Hupe

  button  on  the  hand-held  transmitter  is  pressed. 

The  output  is  normally  open  circuit  and  switches  to  the  supply  voltage of the vehicle 
(12 or 24 V

DC

). 

It  is  recommended  that  an  external  relay  is  installed  to 

drive  the  horn

,  as  the  horn 

may  draw  a  large  current.  This  would  cause  the  polyswitch  fuse  to  drop  out,  and  as 
described above this can eventually damage the output relay. 

This relay is controlled by the 

Ziehen I

 button on the hand-held transmitter. It is used 

to drive the 

clutch on winch no.1

10 

This  relay  drives  an  actuator  to  control  the  skidder´s  accelerator  mechanism  in  the 
funktion 

Gas-

. Its function is controlled by DIL switch no. 2 (see section 4.6 for details) 

11 

This relay is controlled by the 

Ziehen II

 button on the hand-held transmitter. It is used 

to drive the 

clutch on winch no.2

12 

This  relay  drives  an  actuator  to  control  the  skidder´s  accelerator  mechanism  in  the 
funktion 

Gas+

.Its function is controlled by DIL switch no. 2 (see section 4.6 for details) 

13 

This relay is controlled by the 

Lösen I

 button on the hand-held transmitter. It 

releases 

the brake on winch No.1

. It is controlled by DIL no. 4 (see section 4.6 for details). 

14 

This relay is controlled by the 

Lösen II

 button on the hand-held transmitter.It 

releases 

the brake on winch No.2

. It is controlled by DIL no. 4 (see section 4.6 for details). 

15 

For future use  

16 

Switch-over 1./2. gear of the winch (optional) 

 

Summary of Contents for HM 2225

Page 1: ...on and Operation Instruction for the Remote Control System HM22XX V32 0108 HM Funktechnik GmbH Zum Handenberg 3 66620 Primstal Tel 06875 9105 0 Fax 06875 9105 10 Before operation read carefully this installation and instruction manual ...

Page 2: ...se deadman or intermittent function gear switch over of the winch optionally horn and accelerator manual and automatic alarm engine start stop H M2235 professional remote control system for single and dual drum winches on forest skidders including 2x release 2x pull 2x controlled brake release deadman or intermittent function gear switch over of the winch optionally horn and accelerator manual and...

Page 3: ... 10 4 1 Safety functions 10 4 1 1 Self test 10 4 1 2 Control isolation 10 4 1 3 Manual alarm function 10 4 1 4 Automatic alarm function 11 4 2 Safety functions during operation 11 4 3 Power supply requirements 11 4 4 Control output protection 11 4 5 Relay functionality 12 4 6 DIL switch functions 13 5 The transmitter unit 14 5 1 Charging the hand held transmitter unit 14 5 2 Battery charging cycle...

Page 4: ...screws into the holes the lid of the housing will probably need to be removed This is done by removing the plastic strips and then unscrewing the screws that hold on the lid After the lid has been removed the receiver can then be fixed to the skidder with suitable screws If possible please use rubber vibration absorbers that reduces the mechanical stress for the complete unit they are available at...

Page 5: ...e Green LED indicates the standby mode The remote control of the receiver is still disabled until correct operation of the handheld unit is confirmed This is done by pressing and releasing any button on the transmitter If the transmitter is determined by the receiver to be operating correctly the user can then proceed to switch the system into the active mode as explained below This feature preven...

Page 6: ...unctionality Hold Gas and press Stop Switches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold ...

Page 7: ...ceiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold Hupe and press Gas Adjusts the ON OFF times of the b...

Page 8: ...ation Functionality Hold Gas and press Stop Switches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 ...

Page 9: ...itches the receiver unit from standby mode to active mode enabling the control output voltage The red LED will illuminate Hold Gas and press Stop Switches the receiver completely off please use this function only if the engine is switched off Hold K Lösen and press Gas Adjusts the brake release interval of K Lösen depends on DIL Switch 6 see section 4 6 Hold Hupe and press Gas Adjusts the ON OFF t...

Page 10: ...e checked by a skilled and experienced electronic engineer or sent to the service agent 4 The receiver unit 4 1 Safety functions 4 1 1 Self test The receiver has two main safety functions The first is a continuous monitoring of the circuit operation If at any time the system detects a malfunction the receiver unit will be switched off automatically The second safety feature is that the operator ca...

Page 11: ...erator inadvertantly presses a button on the transmitter the winch is not set into operation This control driver voltage can be switched on again according to the procedure described in section 2 1 4 3 Power supply requirements The receiver unit is designed for operation on equipment with a 12 or 24VDC supply and there are no adjustments or modifications needed The voltage supplied to the unit fro...

Page 12: ...trolled by DIL switch no 3 see section 4 6 for details 7 This relay switches if the Hupe and K Lösen II buttons are both pressed on the hand held transmitter This relay can be used to drive an engine stop mechanism 8 This relay switches when the Hupe button on the hand held transmitter is pressed The output is normally open circuit and switches to the supply voltage of the vehicle 12 or 24 VDC It ...

Page 13: ...osition The function can be reset by pressing the Gas button shorter than 2 seconds OFF linear accelerator mode In this mode you can continuously adjust the engine speed with an actuator The adjustment is done by the Gas and Gas buttons 3 ON Automatic alarm function enabled Functionality described in section 4 1 4 OFF Automatic alarm function disabled 4 ON Pressing the Ziehen button automatically ...

Page 14: ...imum nine hours and the temperature shouldn t be below 0 C 32 F If the battery is discharged to 30 for example of its capacity during the day s work when it is put on to charge the internal charging circuitry will first discharge the battery completely then begin to charge it This means that putting the unit on to charge for a short time when the battery is not completely flat may in fact decrease...

Page 15: ...tton on the transmitter Do you hear the clicking of the relays when you push a button on the transmitter If yes please check if the driver voltage is activated and the red LED lightens Is there maybe a short circuit in the cable to the winch due to wrong modifications If nothing helps please contact our service They will help you in either case If it is necessary to send in the remote control syst...

Page 16: ...nforms you about the exact channel of the unit This manual is valid for HM22xx radio remote controllers from serial no 801 8 Cable numbers and functions Cable No Funktion 1 Power supply voltage 12 24 VDC 2 Pull 1 3 Release 1 4 Pull 2 5 Release 2 6 Gas 7 Gas 8 Horn switch high 9 Emergency call initiation switch high 10 Movement or follow up relay 11 Driver voltage 12 Engine Start 13 Engine Stop gre...

Page 17: ...17 9 View on the pc board of the receiver ...

Page 18: ...18 10 Block diagram of the receiver ...

Page 19: ...Add connecting lead type of plug ____ Contact Function Cable No DIL switch settings on yes off no on off 1 Release locking mode 2 Fixed accelerator 3 Automatic alarm enabled 4 Pull releases brake autom 5 Follow up movement 6 K Lösen permanent pulsed 7 Release lock time 1 0 sec 8 Release lock time 2 0 sec Add connecting lead type of plug ____ Contact Function Cable No Mating face view A 13 pin plug...

Page 20: ...20 ...

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