Hiwin 25.12345 Assembly Instructions Manual Download Page 1

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Assembly Instructions

Linear Tables HT-L

www.hiwin.de

Valid from serial no. HSN 000 000 000 1

Summary of Contents for 25.12345

Page 1: ...Assembly Instructions Linear Tables HT L www hiwin de Valid from serial no HSN0000000001...

Page 2: ...0 info hiwin de www hiwin de All rights reserved Complete or partial reproduction is not permitted without our permission These assembly instructions are protected by copyright Any reproduction public...

Page 3: ...tion site 21 5 4 Storage 22 5 5 Unpacking and installing 22 6 Assembly and connection 24 6 1 Assembling the linear tables HT L 25 6 2 Mounting the imposed load 30 6 3 Mounting the limit switches 31 6...

Page 4: ...curity system Retrofitting or upgrading Setup Commissioning Operation Maintenance Cleaning Troubleshooting and error elimination Shutdown disassembly and disposal Version Date Notes 01 0 May 2019 Init...

Page 5: ...let points Example Linear tables must not be operated Outdoors In potentially explosive atmospheres 1 2 3 Depiction of safety notices Safety notices are always indicated using a signal word and someti...

Page 6: ...oggles Wear hearing protection Isolate before work Table 1 2 Warning signs Table 1 3 Mandatory signs 1 2 5 Information NOTE Describes general information and recommendations Warning of risk of hearing...

Page 7: ...8 90 Technical customer service fax 49 0 781 9 32 78 97 E mail support hiwin de Website www hiwin de Table 1 4 Manufacturer s details 1 5 Copyright These assembly instructions are protected by copyrig...

Page 8: ...not be operated in potentially explosive atmospheres The linear tables HT L may only be used and operated indoors The linear tables HT L form part of a complete system Personal safety must therefore...

Page 9: ...s If necessary hearing protection All other operating phases cleaning maintenance resetting troubleshooting repair The following personal protective equipment is needed for all other operating phases...

Page 10: ...ring system is integrated into the interior of the axis in order to save space and ensures maximum precision Optionally generously dimensioned energy chains provide space for the reliable carrying of...

Page 11: ...h the steady magnetic field of the stator The resulting force is used to generate linear motion The motor is energized via a drive amplifier in such a way that the carriage of the linear motor axis ex...

Page 12: ...A12 A13 HT150L A22 A23 HT200L A32 A33 HT250L Connection interface2 R With energy chain connector right front4 F With energy chain connector right rear4 B Without energy chain connector right front D...

Page 13: ...r equals the distance that can be travelled in addition to the stroke on both sides of the end positions stroke 0 stroke max before the carriage reaches the mechanical end position mechanical 0 at the...

Page 14: ...or into the mounting groove limit switches are available as N C or N O contacts with or without plug 4 4 1 Limit switch dimensions Fig 4 3 Limit switch dimensions 8 Connection LED indicator 270 Threa...

Page 15: ...to save space A range of measuring systems are available to suit various measuring principle interface and signal period requirements see Table 4 4 To enable motionless commutation of the linear moto...

Page 16: ...sify the encoder signal or damage the distance measuring system NOTE Type 1 VPP analogue TTL digital Electrical properties Output signal sin cos 1VPP 0 85VPP 1 2VPP Quadrature signal RS422 Resolution...

Page 17: ...t of the downstream electronic components analogue version cos V1 sin V2 0 1 0 8 0 6 0 5 0 4 0 2 0 0 2 0 4 0 5 50 REF 100 150 200 250 300 360 Output signal within one scale cycle 1 000 m in degree 360...

Page 18: ...the axis in order to save space The interface for the electrical connection is located on the side of the carriage The system is integrated via the HIPERFACE interface 1 Manufacturer SICK AG Informati...

Page 19: ...self locking quick fasteners it features provide a fast and easy way of connecting the cables without the need for tools There are four different options for the connector configuration to suit the in...

Page 20: ...tes For details of suitable motor and signal cables please refer to the operating manual from the motor manufacturer Observe the minimum bending radii industrial standard 8 D specified for the cables...

Page 21: ...nstallation site flat dry vibration free Atmosphere not corrosive not explosive no vacuum Danger from suspended loads or falling parts Lifting heavy loads may damage your health X X Only qualified per...

Page 22: ...X X To transport the linear table hoist it at the points designated A and B see Fig 5 1 The points A and B should be a quarter of the axis overall length from each of its ends X X Do not hoist the lin...

Page 23: ...Transport and installation 23 Assembly Instructions Linear Tables HT L HTL 01 0 EN 1905 MA Fig 5 2 Correct position of the supporting points Fig 5 3 Correct position of the supporting points...

Page 24: ...transporting the parts Use suitable hoisting gear X X Observe the applicable occupational health and safety regulations when handling suspended loads X X Hoist the linear tables only at the designated...

Page 25: ...ertical mount ing position see Fig 6 3 is not intended Linear tables HT L with energy chain can only be installed in a lying horizontal mounting position see Fig 6 1 Fasteners must be applied to the a...

Page 26: ...on a stable sub construction The maximum support spacing L is a function of the acting force and can be determined from the following diagrams In the case of multi axis systems the masses of the movi...

Page 27: ...oints as shown in Fig 6 11 Fig 6 12 and Fig 6 13 Make sure that each mounting point for itself transmits the external load safely The distances between the mounting points are to be selected depending...

Page 28: ...ening torque Nm Clamping force per T nut N FA_perm 1 N Art no T nuts 10 pcs HT150 8 120 600 M6 10 1 10 200 1 750 20 000531 HT200 12 160 800 M8 24 6 18 600 5 000 20 000534 HT250 16 210 130 1 000 M8 24...

Page 29: ...ding on the load situation The recommended distances LSX listed in Table 6 2 are only reference values Drill mounting holes in the mounting surface hole spacing listed in Table 6 2 Clean mounting surf...

Page 30: ...near Axes and Axis Systems HX Additional counterbores can take centring rings Size Thread size depth Counterbore depth for centring sleeve mm Counterbore diameter for centring sleeve mm HT150 M6 14 1...

Page 31: ...ts First leave the two bolts untightened X X Push the limit switch to the required position and press it up slightly X X Tighten the bolts The tightening torque is 0 5Nm 9 9 The limit switches have no...

Page 32: ...n the bolts for the damping element The tightening torque is 1Nm X X If a second limit switch has been installed Move the carriage until the damping element is above the second limit switch and check...

Page 33: ...supply wait at least 5 minutes before touching live parts or breaking connections X X For safety reasons measure the voltage in the intermediate circuit and wait until it has fallen below 40V X X Only...

Page 34: ...t 9 pin Connection of positioning measuring system Built in socket 15 pin Fig 6 24 Electrical connection interface of linear motor axis HT L Danger of injury An incorrectly connected motor may cause u...

Page 35: ...HIWIN MAGIC is connected according to Table 6 7 the counting direction results as shown in Fig 6 25 Positive direction of movement Fig 6 25 Positive direction of movement for linear table HT L connect...

Page 36: ...TTL 5V E digital TTL 5V and digital Hall sensor T absolute HIPERFACE 1VPP sin cos 6 6 3 Cables and connectors For HIWIN linear motor axes and in general for all highly dynamic applications we recommen...

Page 37: ...ustomer X X Observe the applicable occupational health and safety regulations X X Transport to the installation site only by qualified personnel CAUTION Warning Electric shock or burns by contact with...

Page 38: ...als in your maintenance schedule NOTE Inadequate lubrication or the wrong lubricant increases wear and reduces the service life NOTE 7 1 Lubrication The HT L linear tables include two linear guideways...

Page 39: ...or fv is calculated with the Formula F 7 1 100 1 000 10 000 0 1 2 3 5 4 Lubrication interval km fv HT L Fig 7 1 Load dependent relubrication intervals for linear guideways of the linear tables HT L fv...

Page 40: ...and lint free cleaning cloth The cover strip is exposed to friction and therefore abrasion Remove the abrasion particles regularly Warning Health and environmental hazards Contact with lubricants may...

Page 41: ...ig 7 5 X X Cut the new cover strip to the same length as the one that you have removed X X Lay the cover strip on the magnetic strip of the axis base profile and guide it over the carriage profile see...

Page 42: ...structions Linear Tables HT L HTL 01 0 EN 1905 MA Fig 7 5 Removing mounting the cover strip guide Fig 7 6 Guiding the cover strip Fig 7 7 Removing mounting the carriage end piece Fig 7 8 Mounting the...

Page 43: ...rts Contact with live parts can result in injuries If the customer installs cables incorrectly the constant motion inside the energy chain can cause chafing and expose the electrical contact points X...

Page 44: ...o overload Tensions in the system or lack of lubrication Install axis free of tension check flatness of bearing surface and attached load Relubricate axis Heavy contamination on the axis and internal...

Page 45: ...ult to move Check lubrication of the guidings check for foreign bodies in the traversing range Ambient temperature too high Observe permissible temperature range Load cycle has been modified Calculate...

Page 46: ...goggles may be assigned to commissioning and setup WARNING Danger from suspended loads or falling parts Lifting heavy loads may damage your health X X Only qualified personnel may assemble install an...

Page 47: ...X Unscrew and remove the linear table 9 9 The linear table has now been disassembled Tilting axes can cause crushing injuries X X Secure machinery and machine parts against tilting CAUTION Warning Hea...

Page 48: ...ponents Dispose of as electrical waste PP components e g energy chain Dispose of separately Steel components e g profile rail Dispose of separately Aluminium components e g profile Dispose of separate...

Page 49: ...es for installing the linear table to the machine frame from above The clamping profiles can be swivelled into the sides of the axis profile groove Sets are available with four clamping profiles Table...

Page 50: ...n the bottom of the axis profile Sets are available with ten T nuts Table 11 3 Article numbers and dimensions for T nuts Suitable for linear table Type A B C Article number 10 pcs HT150 Size 6 M5 4 5...

Page 51: ...25 000515 HT200 HT250 25 000516 Fig 11 6 Groove cover for linear tables HT L 11 5 Limit switch The inductive proximity switch is available in either a normally closed or a normally open version The sw...

Page 52: ...ch Length m Article number 3 8 10 0275 5 8 10 0276 7 8 10 0277 10 8 10 0278 15 8 10 0279 11 7 Damping element The damping element is needed to switch the limit switches at both of the carriage s end p...

Page 53: ...1 9 Article numbers for magnetic strip Suitable for linear table Cylinder head screw Article number HT100 DIN 7984 M3 5 25 001203 HT150 DIN 912 M4 6 25 001204 HT200 DIN 912 M4 6 25 001205 HT250 DIN 69...

Page 54: ...150 8 13 0007 HT200 8 13 0007 HT250 8 13 0008 Fig 11 13 Buffer stop 11 12 Motor cable Motor cable suitable for linear tables HT L Open cable end Table 11 12 Motor cable for HT L linear table Length m...

Page 55: ...Brown blue 0V Brown blue 0V A Blue Sense B Grey Hall A C SH1 SH2 SH3 SH1 SH2 SH3 Table 11 15 Pin assignment in encoder cable for incremental distance measuring system Table 11 14 Encoder cable for inc...

Page 56: ...for absolute distance measuring system Table 11 16 Encoder cable for absolute distance measuring system Length m Article number 3 8 10 1207 5 8 10 1208 10 8 10 1210 Pin no wire colour Signal Pole conf...

Page 57: ...ation Quantity unit Cartridge 400g Can 1kg G04 High speed Article number 20 000345 Article number 20 000346 Table 11 18 Recommended HIWIN grease Article number Description Scope of delivery Comment 20...

Page 58: ...se nipples 11 17 HIWIN grease nipple Grease nipples suitable for linear tables HT L all sizes 11 18 Lubrication fittings and push in fittings Article number Type Picture 20 000019 Lubrication fitting...

Page 59: ...ctions Linear Tables HT L HTL 01 0 EN 1905 MA Table 11 21 Lubrication fittings and push in fittings continuation Article number Type Picture 8 12 0128 90 angled push in fitting 4 M6 0 75 5 15 5 18 4 8...

Page 60: ...RoHS Directive on the restriction of hazardous substances A reference to the harmonised standards used as referred to in Article 7 2 EN ISO 13732 1 2008 Ergonomics of the thermal environment Methods...

Page 61: ...61 Assembly Instructions Linear Tables HT L HTL 01 0 EN 1905 MA Notes...

Page 62: ...62 Assembly Instructions Linear Tables HT L HTL 01 0 EN 1905 MA Notes...

Page 63: ...Appendix 2 Declaration of Incorporation 63 Assembly Instructions Linear Tables HT L HTL 01 0 EN 1905 MA...

Page 64: ...39 039 287 43 73 info hiwin it www hiwin it Poland HIWIN GmbH ul Pu awska 405a PL 02 801 Warszawa Phone 48 22 544 07 07 Fax 48 22 544 07 08 info hiwin pl www hiwin pl Switzerland HIWIN Schweiz GmbH E...

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