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Hiniker 8160, Operator'S Manual

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Hiniker 8160 Operator'S Manual Download Page 45

 Installation - Anhydrous Ammonia   43

POWER

HOLD

RUN

HINIKER

VOLUME

SET

SPEED

ERROR

RIGHT

LEFT

CENTER

AREA

RATE

RATE 2

MANUAL

RATE 1

TARGET RATE

ACTUAL RATE

8160

HM 860

POWER

BOOMS

FLOW

SPEED

SERVO

R/H

12 V

+

BATTERY

-

FUSE

3 CONDUCTOR

BATTERY CABLE

15' 388-003-042

3 CONDUCTOR

FLOWMETER

EXTENSION CABLE

6' 38816008

10' 388-003-004

20' 388-003-008

HUB PLATE SPEED SENSOR

*NOTE: OTHER SPEED OPTIONS AVAILABLE

20' 388-003-020

10' 388-003-003

6' 38816011

EXTENSION CABLE

SPEED

3 CONDUCTOR

SERVO 

VALVE

3 CONDUCTOR

SERVO

EXTENSION CABLE

6' 38816009

10' 388-003-040

20' 388-003-041

2 CONDUCTOR

RUN/HOLD

EXTENSION CABLE

6' 38816012

10' 388-003-006

20' 38815018

RUN/HOLD

REMOTE

12" W/PROX SENSOR 38815019

12" W/SWITCH 38815020

CABLE

REMOTE RUN/HOLD

2 CONDUCTOR

3 CONDUCTOR

SPEED SENSOR 

CABLE

12" 363-003-120

20' 363-003-020

8160 TYPICAL WIRING - NH3 APPLICATION

8160 CONSOLE

DWG. NO. 5789

Summary of Contents for 8160

Page 1: ...8160 OPERATOR S MANUAL DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD PART NUMBER 39300030 Rev E ...

Page 2: ......

Page 3: ...ION 9 HOLD 9 MAN ERR 9 9 9 MIN 9 SIM 10 LOW SPEED 10 LOW FLOW 10 ZERO WIDTH 10 OVER 10 System Connections 11 Power Connector 11 Speed Connector 11 Flow Connector 11 Boom Connector 11 Servo Connector 11 Run Hold Connector 11 Serial Channel Connector 11 OPERATION 12 25 Operating Guidelines 12 13 Variable Rate 13 Menu 14 15 Navigating The Menu 14 Selecting operating mode 15 Spray Setup 16 NH3 Setup 1...

Page 4: ...ses 45 Using Test Inputs 46 Cable and Connector 46 48 Speed Sensor 48 HM860 Flowmeter 49 50 Flow Meter Calibration Test 51 Servo Valve 52 54 Remote Run Hold 55 APPENDIX 56 62 Serial Communication Specifications 56 61 Hiniker Protocol 56 59 Generic Protocol 59 61 Parts Breakdown 62 Swath Control 63 GENERAL INFORMATION 64 70 Chemical Application 64 Over Application 64 Under Application 64 Determinin...

Page 5: ...nd your operator s are not intimately familiar with proper handling procedures for Anhydrous Ammonia contact your supplier for informa tion and read all safety precautions found in the HINIKER ANHYDROUS AMMONIA MONI TORING AND CONTROL SYSTEM MANUAL Refer to manual part number 360 000 246 Re vision E or later for heat exchanger manufac tured prior to 2007 These are painted gray Or refer to manual p...

Page 6: ...o insure that the operator is fully instructed and is fully aware and understands the contents of this manual Important information is contained in this manual to help insure safe and efficient operations If you have any questions about this manual or equipment discussed therein contact your HINIKER dealer 4 To The Purchaser THIS IS THE SAFETY ALERT SYMBOL IT ALERTS AN OPERATOR TO INFOR MATION CON...

Page 7: ...available with this system Dual Modes Set Up Calibration and Data are stored separately for Spray and NH3 modes Non Volatile Memory Set Up Data Volume and Area are stored in permanent memory no exter nal power is required Inline and bypass system configurations The Servo Valve response rate is adjustable One two or three section control using motor ized ball valves or electric solenoids for indivi...

Page 8: ...e This is the standby mode where there is no automatic control and the Volume and Area totals stop accumulating 6 System Overview 8160 CONSOLE RATE SELECTOR SWITCH The Rate switch allows you to select one of two ap plication rates or manual operation The application rate for Rate 1 and Rate 2 is programmed in during Set Up When the selector switch is in the center po sition Manual the automatic co...

Page 9: ...e Area will not accumulate when in the Hold Mode The 8160 will automatically correct for the change in implement width when one or two of the Boom switches are turned off Area has an additional feature which enables it to recalculate the Total Area whenever the Speed Sensor Calibration Number is changed To clear TotalArea to zero press and hold theAREA key until the displayed Area is zero The horn...

Page 10: ...te 1 or Rate 2 The Target Rate will change to show the current rate when using the Variable Rate feature DWG NO 5804 MANUAL In Manual position MANUAL will be displayed DWG NO 5805 ACTUAL RATE ERROR The right side of the top line will display either the Actual Rate or Error depending on wheth er the RATE or ERROR key was pressed DWG NO 5806 DWG NO 5807 SPEED VOLUME AREA Speed Volume or Area data wi...

Page 11: ...further You will be over applying to keep a good spray pattern DWG NO 5835 ERROR MESSAGES Most error messages are displayed on the right half of the display to inform the operator of spe cific conditions Following is a description of those messages LOW BATTERY CONDITION This message is displayed whenever the battery voltage at the console drops below ten volts The console suspends all operations u...

Page 12: ...he switched on booms will be left on DWG NO 5818 Although Volume does not accumulate Area will continue to accumulate while this message is displayed Either increase flow speed or switch to manual Note The LOW FLOW and LOW SPEED mes sages will alternately flash if both warnings are active ZERO WIDTH The ZERO WIDTH message will flash to warn that the console can no longer operate in the Run Mode Th...

Page 13: ...ll valves or solenoid valves The connector also contains the connec tions for the Remote Run Hold SERVO CONNECTOR This is the connection for the Motorized Control Valve Servo Valve RUN HOLD CONNECTOR This is an alternate Run Hold input connection This input and the Run Hold input in the Boom connector are electrically connected to the same input SERIAL CHANNEL CONNECTOR This is a 9 pin Sub D conne...

Page 14: ...w you to determine what is going on with your system The keyboard has five keys labeled RATE ERROR SPEED VOLUME AREA Pressing one of the five keys will display that selection The top line of the display will always show the Target Rate along with either Actual Rate or Error as selected by the operator The bottom line will display SPEED VOLUME or AREA as selected by the operator The operator is fre...

Page 15: ...otocol or the Generic Protocal These protocols are listed in the appendix The external rate input will override the RATE 1 application rate data The Rate Switch must be in the Rate 1 position The Rate 1 Application Rate that was pro grammed in during Set Up is not changed The console will use the variable Rate data until pow er is switched off When the console is powered back on the original Rate ...

Page 16: ...e keys are used to navigate the menu They are the SET the key and key NOTE Pressing any other key except SET will provide a shortcut out of the menu system The and keys are used to change a Value or an Answer that is being displayed The key will increase a Value or change the answer to Yes Y The key will decrease a Value or change the answer to No N These keys are also used to control the Servo Va...

Page 17: ... each mode As an example if you perform the Distance Calibra tion while in the Spray mode you would need to perform the Distance Calibration again after switching to the NH3 mode HOW TO SELECT AND CHANGE OPERATING MODES DISPLAY COMMENTS and ACTIONS Press and hold SET key for Two seconds to enter Set Up IS THIS A SPRAY APPLICATION Y Or IS THIS AN NH3 APPLICATION Y The Display will always show the c...

Page 18: ...inches for the Right Boom Sec tion then press SET SERVO VALVE RESPONSE 6 Press the and keys to adjust the Valve Response then press SET The higher the number the faster the response FLOWMETER PULSES GAL 72 0 Press the and keys to adjust the Flowmeter Calibration number then press SET DISTANCE CAL PULSES FT 2 00 You may enter the Calibration number manually here or perform the Distance Calibration ...

Page 19: ...Boom Section then press SET If using only one boom leave at 0 and turn center boom switch off RIGHT BOOM 0 Press the and keys to adjust the width in inches for the Center Boom Section then press SET If using only one boom leave at 0 and turn center boom switch off SERVO VALVE RESPONSE 6 Press the and keys to adjust the Valve Response then press SET The higher the number the faster the response FLO...

Page 20: ...ng mode has no effect on the settings in the other mode The Options menu is located at the end of the Main menu for each operating mode The Options menu contains the following options and procedures 1 Distance Calibration 2 Distance Measurement 3 Remote Run Hold Enable 4 Horn Control 5 Minimum Flow Control Spray Mode Only 6 Protocol selection Logging and Field 7 Valve Profile selection 8 Speed Sim...

Page 21: ... SET MINIMUM FLOW CONTROL OFF SPRAY MODE ONLY Press the and keys to select either ON SET ADJ or OFF then press SET Refer to the Minimum Flow procedure for instructions PROTOCOL HINIKER Select the HINIKER or GENERIC protocol using the keys If selecting the GENERIC protocol you are prompted to turn Logging ON or OFF and enter a FIELD VALVE PROFILE A Selected options are A or B A is our standard prof...

Page 22: ...e will count ALL pulses between the PRESS TO START and the PRESS TO END key presses The second thing to consider is that the Speed sensor must start sending pulses imme diately when you start to drive Any delay will cause the pulse count to be off RADAR Some radar may output pulses while the vehicle is sitting still This is usually caused by vibration To prevent this some models of radar prevent t...

Page 23: ...ontinue through the Options menu or change to Y and press SET to do Distance Calibration again Note Display values shown are factory default values Values shown will be the current settings DISTANCE MEASURMENT The Distance Measurement feature will allow you to use the 8160 to easily measure a distance The Area counter does not accumulate while measuring NOTE Distance Calibration must be done befor...

Page 24: ...uestion to Y then press SET The default setting for the Remote Run Hold feature is off for both Spray and NH3 modes With the Remote Run Hold feature enabled the console will go into Hold when the switch is pressed With the Remote Run Hold disabled the consoles ignores the switch REMOTE RUN HOLD DISPLAY COMMENTS and ACTIONS The Remote Run Hold control is located in the Options menu for each operati...

Page 25: ...o set the limit This is convenient when not wanting to spray any chemicals while setting When setting the GPM in this fashion the console assumes this GPM limit is for the entire boom width activated MINIMUM FLOW CONTROL DISPLAY COMMENTS and ACTIONS The Minimum Flow routine is located in the Options menu for each operating mode See Options Menu chart on how to access the Options menu items MINIMUM...

Page 26: ... ON OFF and a FIELD LOGGING OFF Selecting LOGGING ON will instruct the 8160 to start sending data to the serial port once per second LOGGING OFF turns this feature off FIELD 1 Available field identifier numbers are 1 to 9999 VALVE PROFILE There are two Valve Profiles available with the 8160 They are called A and B A is our standard profile VALVE PROFILE DISPLAY COMMENTS and ACTIONS Serial protocol...

Page 27: ...e Test Run Hold Input routine press the key to change the an swer to Y then press SET To advance without testing press SET If selected the display will also show whether the Remote Run Hold is enabled or dis abled TEST INPUTS N Press SET to advance to next item in Options menu or to retest press the key to change the answer to Y then press SET TEST INPUTS The Test Input routine allows you to Test ...

Page 28: ...ere will be 6 cables connecting the console to the other parts of the system They are listed in the table The console location should allow easy routing of these cables CABLE CONNECTED TO POWER BATTERY SERVO SERVO VALVE SPEED SPEED SENSOR FLOW FLOWMETER BOOM BOOM VALVES RUN HOLD RUN HOLD RUN HOLD SWITCH Install the U shaped mounting bracket as shown in DWG 5935 using the hardware supplied INSTALLA...

Page 29: ...able away from moving or hot parts The battery cable must be connected directly to the battery post Be sure the battery is in good condition and the connecting posts are clean Connect the red and white leads with the 20 amp fuse to the positive terminal and the black lead to the negative terminal Be sure it is connected to 12 volts Plug the other end of the cable into the console connector labeled...

Page 30: ...semble the hardware as shown in Figure B DO NOT tighten the set screws at this time Mount the speed sensor in the sensor bracket using the two nylon nuts Be sure the sensor protrudes at least 1 2 inch through the brack et hole See Figure C Use the 4 1 2 inch hose clamp to fasten the en tire assembly to the axle or some framework Position the entire assembly on the implement Adjust the L rod and se...

Page 31: ...bolts on a 5 1 2 inch bolt circle The 6 bolt hub plate is for 6 9 16 inch bolts on a 6 inch bolt circle The 8 bolt hub plate is for 8 5 8 inch bolts on a 8 inch bolt circle The 10 bolt hub plate is for 10 3 4 inch bolts on an 11 1 4 inch bolt circle The 8 bolt hub plate for adjustable axial is for 8 5 8 inch bolts on an 8 inch bolt circle DWG NO 5800 ...

Page 32: ...ystem To install connect the interface to the radar and mount in a convenient location Connect the speed cable to the console using a speed exten sion cable not included PART 363 008 006 This standard interface is used to connect a Dickey John Radar with AMP connector to the 8160 console in a stand alone mode In the stand alone mode the radar is not connected to any other system To install connect...

Page 33: ...t the radar cable from the radar and connect it to the Adaptive Interface adapter cable Next plug the adapter cable into the radar Con nect the Adaptive interface to the adapter cable and mount in a convenient location with wires facing down Connect the cable marked speed to the SPEED input of the Hiniker console using the proper length speed extension cable Route all cables away from hot or movin...

Page 34: ...hed against the clean mounting location ADHESIVE MOUNT The sensor may be mounted using an adhesive designated for outside use Follow the adhesive manufacturer s recommendations for using their product Allow enough time for the adhesive to cure fully before putting vehicle into service RIGID MOUNT The sensor has a threaded insert centrally locat ed in its back It will accept a metric M3 thread ed b...

Page 35: ...et obtained a position lock on the satellites The green indicator will stop blinking and stay on when the sensor starts sending speed information to the module The red indicator flashes when the module is out putting speed pulses on the two speed outputs At higher speeds this indicator may look as if it is always on Speed pulses are not output for speeds below 3 MPH When first powered on the modul...

Page 36: ...o the tank or pump The Bypass system is better suited for flow rates under 5 gallons per minute where the Inline sys tem is better suited for higher flow rates The vast majority of flow rates are between 5 and 30 gallons per minute For these rates it is recom mended to use the Inline system To determine required gallons per minute with your sprayer use this formula GPM GPA x MPH x Width ft 495 TAN...

Page 37: ...l Bypass line may be installed to in crease Bypass for high capacity pumps This line MUST have a manual control valve DWG NO 5799 A filter is recommended before the flowmeter Recommended mounting for the HM860 Flowmeter is vertical with the arrow pointing up The Servo Valve should be mounted horizontally with the cover up to prevent dirt and water from accumulating inside the cover All lines up to...

Page 38: ...f the Servo Valve is mounted in an existing by pass line or agitation line be sure to remove any parts that may restrict the flow For exam ple some agitation lines have nozzles inside the tank this would severely limit the range of the Servo Valve and must not be used If a new bypass line is going to be installed keep it as big as possible A minimum of 1 inch diameter hose should be used Try to mo...

Page 39: ...Installation Spray Control 37 DWG NO 5931 ...

Page 40: ...alant tape are a major cause of flowmeter problems IMPORTANT The pipe adapter item 4 must be installed on the inlet side of the flowmeter It s purpose is to reduce turbulence caused by hoses elbows and reducers Failure to use at least 4 inches of straight 1 1 4 inch pipe may cause the flowmeter to be inaccu rate STEP 2 Install pipe adapters items 4 5 6 7 on the flowmeter STEP 3 Install mounting br...

Page 41: ...ossible mount it with the cover towards the top so it will limit the accumulation of rain and dirt The servo valve is stainless steel Maximum op erating pressure is 400 PSI NOTE USE TEFLON PIPE SEALANT TAPE ON ALL PIPE CONNECTIONS CHECK ALL HOSES AND FITTINGS FOR SLAG OR CON TAMINATION PRIOR TO ASSEMBLY SLAG AND PIPE SEALANT TAPE ARE A MAJOR CAUSE OF FLOWMETER PROBLEMS Determine Valve placement fo...

Page 42: ...d directly to the battery through the console The Red White wires will always have 12 volts on them to allow the valves to close when the console is turned off The Weatherpack connectors will plug directly into 1AV M valves from KZCO Before making connections check the wiring on your particular valve to see if it is wired the same It may be necessary to re pin or replace the connector for your typ...

Page 43: ...s of a 2 pin connector Pin 1 is ground and pin 2 is the input A normally closed switch may be connected and positioned so that it will be activated when you want the console to go into Hold Refer to draw ing 5827 for a typical application DWG NO 5827 A proximity sensor may be used instead of the switch The console will go into Hold when metal is present near the face of the sensor Refer to drawing...

Page 44: ... manual for in stalling the Console Speed Sensor Cables and Remote Run Hold feature REMOTE RUN HOLD DANGER DO NOT use the Remote Run Hold switch when wired to an electric shut off valve Unintentional activation of the remote switch could cause a dis charge of Ammonia IMPORTANT The console must be switched to Hold whenever the Anhydrous is turned off If not using the remote run hold feature it must...

Page 45: ...388 003 008 HUB PLATE SPEED SENSOR NOTE OTHER SPEED OPTIONS AVAILABLE 20 388 003 020 10 388 003 003 6 38816011 EXTENSION CABLE SPEED 3 CONDUCTOR SERVO VALVE 3 CONDUCTOR SERVO EXTENSION CABLE 6 38816009 10 388 003 040 20 388 003 041 2 CONDUCTOR RUN HOLD EXTENSION CABLE 6 38816012 10 388 003 006 20 38815018 RUN HOLD REMOTE 12 W PROX SENSOR 38815019 12 W SWITCH 38815020 CABLE REMOTE RUN HOLD 2 CONDUC...

Page 46: ...til the temperature is re duced The following table will help you avoid unneces sary testing by isolating the affected sensor s and calibration numbers used for each mode The next step is to narrow the problem s down to one of the two sensors The top half of the following table indicates which sensors are used for the various modes For example assume Total Gallon is not work ing properly From the ...

Page 47: ...per hour inaccurate or reads 0 2 4 9 and 10 POSSIBLE CAUSE 1 Battery voltage below 6 volts 2 Bad cable 3 Battery connections reversed or not connect ed directly to battery 4 Defective console 5 Remote RUN HOLD question answered wrong 6 Solenoid valve drawing too many amps 7 Remote RUN HOLD switch not functioning 8 Boom width is not entered correctly or boom switch is not turned on 9 Speed sensor p...

Page 48: ...empo rarily remove power from the Speed Flow and Servo connections to protect itself To restore power shut off the console for a minute Power should be available the next time the console is turned on CABLE AND CONNECTOR TROUBLESHOOTING NOTE Splices in cables are not recommended If a splice is necessary to eliminate down time the wires should be individually soldered and taped Use rosin core solde...

Page 49: ...ot twisted 2 PIN CONNECTOR DWG NO 5823 3 PIN CONNECTOR DWG NO 2763 7 PIN CONNECTOR DWG NO 5837 12 VOLT DC BATTERY CONNECTOR OR CABLE Pin or Socket Numbers Console Cable Wire Color Cable Wire Color Description 1 Black Black Ground or Negative of 12 Volt Battery 2 Red Red Positive of 12 Volt Battery 3 Red White Positive of 12 Volt Battery SERVO VALVE CONNECTOR OR CABLE Pin or Socket Numbers Console ...

Page 50: ...be inac curate if the speed sensor is not functioning prop erly Make sure console is not in HOLD Check con soles speed calibration number and boom width It is possible that the rolling circumference of the measuring wheel has changed due to a variation of field conditions or tire air pressure from the time it was originally calibrated Check the installation of the speed sensor The sensor and brack...

Page 51: ...nsor into the flow input or momentarily short pins one and two of the flow input Repeat the test working your way to the console until the faulty component is located NOTE If pin three 12 Volts is shorted to pin two ground the console will temporally remove power from the Speed Flow and Servo connec tions to protect itself To restore power shut off the console for a minute Power should be avail ab...

Page 52: ...d bear ings Cracked bearings should be replaced These glass bearings are held in place by the pressed in graphite bushings To replace a bushing or bearing gently insert by hand a 6 sheet metal screw into the graphite bushing and pull NOTE Damage may result to the sapphire bearing if the screw is inserted too far Do not reuse graphite bushings after removal Use new bushings O RING Some chemicals ma...

Page 53: ...e the 8160 will count up by 1 Therefore the console is counting the total number of pulses generated for a known amount of water flowing through the flowmeter D To determine the PULSES GALLON sim ply take the count displayed and divide it by the amount of water pumped through the flowmeter into the calibrated tank The result is the new PULSES GALLON calibrate num ber E Compare the new PULSES GALLO...

Page 54: ... 2 wire servo valve only uses 2 and 3 on the servo cable Unlike the 3 wire servo valve pin 1 is not used The 8160 discontinuous positive Voltage level to either pin 2 or 3 to operate the valve The 8160 can vary the discontinuity times to vary the valve speed There are two switches that will keep the valve in one quadrant 1 4 turn of the valve There is no feedback pin 1 to the 8160 to let it know i...

Page 55: ...e Motor first disconnect the valve from the 8160 and then apply 10 to 12 volts to the terminals on top of the motor any polarity The motor should drive as long as you apply volt age to it Reverse polarity and the motor should drive the opposite direction Normal current is less than 1 2 amp Anything drawing up to 1 amp may need replacing Replace any motor drawing more than 1 amp current NOTE To tes...

Page 56: ...oth the and key If the valve only responds to one of the keys refer to Testing Motor If the motor turns both directions and only one direction with the console or wiring the console should be repaired The servo diagram indicates how the valve op erates At least one motor drive input connec tor pins 2 or 3 is always negative The diodes steer this negative level to the position switch The output vol...

Page 57: ...er installation di mensions These dimensions must be adhered to or the sensor will not work properly The 8160 has a routine that will help you locate the faulty component This routine is listed in the OPTIONS menu under Test Inputs After an swering yes Y to the Test R H question press the SET key The warning light will flash the horn will beep and the display will count for each R H pulse received...

Page 58: ...ost mapping systems HINIKER PROTOCOL HINIKER External Rate Message Format NOTE Messages should not be sent faster than approximately 1 per second If messages are APPENDIX sent too quickly the second message may over write the first before it has been processed The following is an example of a valid external rate message It would instruct the Hiniker con sole to apply 34 5 units per acre The Hinike...

Page 59: ...m 3F which denotes the hundreds value of the target application rate Character 6 This will be a hex value in the range of 30 through 39 ASCII characters 0 through 9 which denotes the tens value of the target application rate Character 7 This will be a hex value in the range of 30 through 39 ASCII characters 0 through 9 which denotes the units value of the target application rate Character 8 This w...

Page 60: ...imum Channels Reply 24 Start of Message F0 System Message 02 Two Character Message 06 Maximum Channels 01 Maximum Channels 1 Checksum 38 5 Read Channel 1 Target Rate 24 06 02 F1 01 24 Start of message 06 Read Message 02 Two Character Message F1 Channel 1 F1 through FA possible 01 Target Rate Checksum 37 The 8160 will transmit a Target Rate Reply mes sage in response to a Read Target Rate mes sage ...

Page 61: ...width in inches Snapshot Reply Message 24 Start of Message F1 Channel 1 Data 13 Data Field Size 7F set target rate reply XX Current GPA PPA Hundreds digit XX Current GPA PPA Tens digit XX Current GPA PPA Units digit 2E Decimal Point XX Current GPA PPA Tenths digit 00 NULL 2C Comma XX Current Ground Speed mph Tens digit XX Current Ground Speed mph Units digit 2E Decimal Point XX Current Ground Spee...

Page 62: ...ed With Data Logging off a DR message will not result in a response 8160 CONSOLE OUTPUT STRINGS All console output strings begin with R035J C1 Calibration String C1 The C1 calibration string contains boom switch status boom width and speed calibration num ber information Format R035J C1 switch_byte_1 switch_byte_ 2 boom_1_cal boom_2_cal boom_3_ cal speed_cal CR LF Switch_Byte_1 is a byte consistin...

Page 63: ...rolls over to 0 0 and continues to accumulate this field will contain the existing area data of the 8160 D2 Data String D2 The D2 data string contains total volume and field volume information Format R 0 3 5 J D 2 t o t a l _ v o l u m e f i e l d _ volume CR LF The total_volume field will always be 0 0 The field_volume field runs from 0 to 9999 The field expands to fit the number 9999 rolls over ...

Page 64: ...n cable 20 Ft 3 conductor Servo extension cable 6 Ft 7 conductor Boom extension cable 10 Ft 7 conductor Boom extension cable 20 Ft 7 conductor Boom extension cable 7 conductor Boom harness w connectors 3 pin mating connector only single 1 1 A R A R A R 1 A R A R A R 1 1 A R A R A R A R A R A R 1 A R 10 11 12 13 14 36015006 38816012 388 003 006 38815018 38815020 383 101 007 38815019 36015005 8169 3...

Page 65: ...unit The re maining wires from the boom cable will not be connected For the 8160 to work all boom switches on the 8160 must be in the off position When connect ed in this way the 8160 senses the state On Off of each boom section valve If all section valves are off the Hiniker console will be in Hold The 8160 will operate as if it were controlling the boom section valves Any Remote Run Hold should ...

Page 66: ...ach year it s getting even more expensive to over apply UNDER APPLICATION Here too the application rate can be off as much as 30 Poor weed control results and yields are cut substantially Tests have proven that a single extra weed every 128 feet in a row of grain sor ghum for instance can reduce yields by 5 To help increase your application efficiency and assure maximum results the Hiniker Company...

Page 67: ...ns per acre If you increase your speed to 6 miles per hour using the same nozzle you will apply 20 gallons per acre NOZZLE TYPE The first step in setting up a sprayer is to select the proper nozzle type Be sure to check nozzle type spray angle and boom height as described below There are many types of nozzles Select the type and size best suited for the work to be done Popular types used are 1 FLA...

Page 68: ...ingle noz zle They are used in large fields where drifting is not a problem or for fence rows roadsides or where there are many obsta cles a boom would hit The pattern is easily affected by wind conditions BOOM HEIGHT IS IMPORTANT Proper boom height is important Too much or too little spray overlap causes skips or heavy dosage Refer to nozzle output charts for proper spraying height SPRAY ANGLE Th...

Page 69: ... 5 19 9 22 4 25 0 27 7 30 5 33 6 36 8 40 3 44 0 48 0 52 4 57 2 68 5 83 2 103 0 2 6 5 2 7 9 10 6 13 3 16 1 18 9 21 8 24 8 28 0 31 2 34 6 38 2 42 0 46 0 50 4 55 0 60 0 65 5 71 6 85 6 104 0 3 1 6 3 9 5 12 7 15 9 19 3 22 7 26 2 29 8 33 6 37 5 41 6 45 8 50 4 55 2 60 4 66 0 72 0 78 6 85 9 103 0 4 2 8 4 12 6 16 9 21 2 25 7 30 3 34 9 39 7 44 8 50 0 55 4 61 2 67 2 73 6 80 6 88 0 96 0 105 0 114 0 NOZZLE SIZ...

Page 70: ...SPEED is given in MPH SIZE is nozzle size given in GPM Gallons Per Minute at 10 PSI 2 To find the square multiply the result inside brackets times itself 1 To find the maximum required pressure use the above formula with the maximum speed that will be used 2 To find the minimum pressure use the minimum desired speed in the above formula 3 Aftercalculatingthemin max pressurerequired consult the noz...

Page 71: ...erial would go through a nozzle if the same pressure is used To com pensate use the conversion factor in the table 35 38 GPM is the actual GPM required 91 Again refer to nozzle charts or tables to find the nozzle that is closest to 38 GPM at a given pressure Use that SIZE and that PRESSURE NOTE If this correction factor was not in cluded an additional error of 9 would be introduced BAND SPRAYING T...

Page 72: ...oughly with water or cleaning solution appropriate for chemicals sprayed Blow out orifice clean and dry If ori fice remains clogged clean it with a fine bristle not wire brush or with a toothpick Do not damage the orifice Water rinse and dry tips be fore storing CHOICE AND CARE OF SPRAY EQUIPMENT All the factors in today s spraying applications including chemical costs pollution and driftage contr...

Page 73: ...Area Boom Valves are off InLine System A system configuration where the Servo is in the line to the booms MAN ERR Stands for Manual error Error cannot be displayed while in Manual Manual Mode Console is not controlling but Volume and Area accumulating Boom Valves are on Valve is adjusted with and keys Menu Organized listing of functions and features Minimum Flow Rate A minimum flow GPM set to insu...

Page 74: ...ble Rate Message An application rate received from the serial port It must conform to one of the Hiniker protocols Ver X XX Software Version Number displayed during power up Volume Key Will display Total Volume in Gallons or Pounds of actual N counted since last cleared VPA Volume Per Area such as GPA DEFAULT VALUES DESCRIPTION SPRAY NH3 COMMENTS Rate 1 20 0 GPA 180 0 PPA PPA Actual Pounds of N Pe...

Page 75: ...y Any improper use operation beyond rated capacity substitution of parts not approved by Hiniker Company or any alteration or repair by others in such manner as in our judgement affects the product materially and adversely shall void this warranty NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY HINIKER reserves the right to make improvemen...

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