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Installation Instructions for:

105295-HEI Kit 

Gen1 to Gen5 

Control System

Configuration Code Chart 

GS-2032/2632 and 
GS-2046/2646/3246 Models

(after serial number GS3205-74999 and 
after serial number GS4605-74999)

All configuration, programming and speed tuning 
information can be found in the Service Manual.    
Refer to the Service Manual for your machine.

How to Activate the Battery Drain 

Alarm Option 

1.

Pull out the red Emergency Stop button the the on
position at the ground controls. 

2.

Push in the red Emergency Stop button to the off 
position at the platform controls.

3.

Turn the key switch to p;platform control.

4.

At the platform controls, press and hold the lift 
function select and speed select buttons, and pull 
out the red Emergency Stop button to the on 
position. 

Outcome: The diagnostic display, at the platform 
controls and the EMC will show “SC”.

5.

Release  the lift finction select and speed select 
buttons.

Outcome: The disganostic display will show the 
current configuration.

6.

Press the speed select button.

Outcome: The “ones” digit setting will be 
activated and the current “ones” setting will flash 
in the diagnostic  display.

7.

Press the horn button.

Outcome: A dot, located at the lower right of the 
diagnostic display window, will become 
illuminated. This indicates that the battery drain 
alarm option has been activated. 

8.

Turn the key switch to the off position.

Note: Any change in software settings will not take 
effect until the key switch is turned to the off position.

Note: To deactivate the battery drain alarm option on a
machine which has the option activated, repeat this 
procedure. When the ECM is in the “SC” mode and 
the option is deactivated , there will not be an 
illuminated dot in the diagnostic display window.

P/N 105294-HEI Rev.0

HEI

 11/ 16

Summary of Contents for 105295-HEI

Page 1: ...Installation Instructions for 105295 HEI Kit Gen1 to Gen5 Control System P N 105294 HEI Rev 0 HEI 1 16 ...

Page 2: ...S 1930 and GS 932 Models 9 How to Activate the Battery Drain Alarm Option 9 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 10 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 11 How to Activate the Battery Drain Alarm Option 11 Configuration Code Chart and Machine Option Definitions 12 Speed Tuning 13 How to Adjust the Lift Speed 13 How to Adjust the 14 Stowed...

Page 3: ... performing the procedure Shortcuts may cause expose you and others to potentially dangerous conditions Required to Perform Procedure 2 Slotted screwdriver 11 32 inch combination wrenches 7 16 inch combination wrenches Dielectric grease Suitability for Application The end user alone knows the specific needs of their application Therefore the end user of this product is responsible to make decision...

Page 4: ... the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 Install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Remove and discard the three joystick mount buttons from the platform railing All models 7 U...

Page 5: ...ect the platform controls wire harness from the foot switch 3 Remove the platform controls from the machine 4 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the provided platform controls P N 100840 HEI onto the provided platform controls mount P N 105990 5 Install the platform controls onto the platform railing 6 Using dielectric grease in the connectors securely connect the plat...

Page 6: ...atch to the side Discard the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the ...

Page 7: ... and the current tens setting will flash in the diagnostic display Use the steering thumb rocker switch on the joystick to increase or decrease the value Refer to the Configuration Code Chart for configuration settings 7 Press and hold the lift function select button for a minimum of 3 seconds to set the tens value 8 Press the speed select button Outcome The ones digit setting will be activated an...

Page 8: ...1111000 X X X X 28 00110000 X X 29 01010000 X X 30 01110000 X X X 31 01100000 X X Options Defined GS 1530 GS 1532 GS 1930 and GS 1932 Models before serial numbers GS3005 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functions when the machine ex...

Page 9: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 10: ...X 60 10110000 X X 61 11010000 X X 62 11110000 X X X 63 11100000 X X Options Defined GS 2032 2362 and GS 2046 2646 3246 Models before serial number GS32005 75000 and before serial number GS4605 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functi...

Page 11: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 12: ...ol System Configuration Code Chart and Machine Option Definitions GR 12 GR 15 and GR 20 Models All configuration programming and speed tuning information can be found in the Service Manual Refer to the Service Manual for your machine P N 105294 HEI Rev 0 HEI 12 16 ...

Page 13: ...w PS 5 Release the lift function select and horn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the lift function select button 7 Use the steering thumb rocker switch on the joystick to increase or decrease the maximum lift speed percentage Refer to Section 2 Specifications in the appropriate Service Manual for functi...

Page 14: ...buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the drive function select button Outcome The diagnostic display will show the stowed drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the stowed drive speed percentage Refer to Section 2 Specifications in the appropriat...

Page 15: ...at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and release the drive button Outcome The drive function button should be lit 7 Press and hold the horn button Outcome The diagnostic display will show the raised drive speed percentage 8 Use the steering thumb rocker switch on the joystick to increase or decrease the raised drive speed percentage Refer to Sect...

Page 16: ...rn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and hold the slow speed select button Outcome The diagnostic display will show the slow drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the slow drive speed percentage Refer to Section 2 Specifications in the approp...

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