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Installation Instructions for:

105295-HEI Kit 

Gen1 to Gen5 

Control System

P

ROCEDURES

Components of Kit 105295:

Kit – ECM, Gen 5

P/N 100839-HEI

Qty. 1

Screw – HHC, 1/4-20 x x0.75 inch  

P/N Z0186

Qty. 4

Washer – Lock ¼ inch 

P/N Z0188

Qty. 4

Controls  - Platform, Gen 5

P/N 100840-HEI

Qty.1

Mount – Platform Controls

P/N 105990

Qty.1

Screw – RHM, 8-32 x 0.5 inch

P/N Z075

Qty.1

Washer – Flat, #8

P/N 90126A512

Qty.1

Nut – Nylock, 8-32

P/N 90675A009

Qty. 1

Decal – Platform Controls Location 

P/N 82557

Qty. 1

Adapter – Harness

P/N 96019

Qty. 1

Procedure 

1. Install the provided Gen 5 ECM Kit (P/N 100839-

HEI) onto the machine. Refer to and follow the 
installation instructions included with the unit.

2. Tag and disconnect the platform controls wire 

harness from the control cable at the platform main 
deck. 

3. Release the latch and remove the platform controls 

from the machine.

4. Remove the catch bracket, used to secure the 

platform controls to the platform, from the side of 
the platform controls mount bracket. Set the catch 
to the side. Discard the fasteners.

5. Using the provided 8-32 screw, washer and nut 

(P/N Z075, 90126A512, and 90675A009), install the
catch bracket, removed in step 4, onto the provided 
platform controls mount (P/N 105990) in 
approximately the same location it was installed 
previously. Securely tighten the fasteners. Do not 
over tighten.

6. Using the provided 1/4-20 fasteners (P/N Z0186 

and Z0188), install the provided  platform controls 
( P/N 100840-HEI) onto the mount from step 5.

7. Remove and discard the three joystick mount 

buttons  from the platform railing. 

8. Install the provided decal (P/N 82557) onto the 

platform railing at the location the platform controls 
will be placed. The surface must be clean and dry 
before installation.

9. Install the platform controls onto the platform railing.

Secure the latch into the catch bracket.

10. Using dielectric grease in the connectors, securely

connect the provided harness adapter (P/N 96019) 
to the platform control cable at the platform main 
deck.

11. Using dielectric grease in the connectors, securely 

connect the platform controls wire harness to the 
platform control cable with adapter at the platform 
main deck. 

P/N 105294-HEI Rev.0

HEI

 6/ 16

Summary of Contents for 105295-HEI

Page 1: ...Installation Instructions for 105295 HEI Kit Gen1 to Gen5 Control System P N 105294 HEI Rev 0 HEI 1 16 ...

Page 2: ...S 1930 and GS 932 Models 9 How to Activate the Battery Drain Alarm Option 9 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 10 Configuration Code Chart GS 2032 2632 and GS 2046 2646 3246 Models 11 How to Activate the Battery Drain Alarm Option 11 Configuration Code Chart and Machine Option Definitions 12 Speed Tuning 13 How to Adjust the Lift Speed 13 How to Adjust the 14 Stowed...

Page 3: ... performing the procedure Shortcuts may cause expose you and others to potentially dangerous conditions Required to Perform Procedure 2 Slotted screwdriver 11 32 inch combination wrenches 7 16 inch combination wrenches Dielectric grease Suitability for Application The end user alone knows the specific needs of their application Therefore the end user of this product is responsible to make decision...

Page 4: ... the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 Install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Remove and discard the three joystick mount buttons from the platform railing All models 7 U...

Page 5: ...ect the platform controls wire harness from the foot switch 3 Remove the platform controls from the machine 4 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the provided platform controls P N 100840 HEI onto the provided platform controls mount P N 105990 5 Install the platform controls onto the platform railing 6 Using dielectric grease in the connectors securely connect the plat...

Page 6: ...atch to the side Discard the fasteners 5 Using the provided 8 32 screw washer and nut P N Z075 90126A512 and 90675A009 install the catch bracket removed in step 4 onto the provided platform controls mount P N 105990 in approximately the same location it was installed previously Securely tighten the fasteners Do not over tighten 6 Using the provided 1 4 20 fasteners P N Z0186 and Z0188 install the ...

Page 7: ... and the current tens setting will flash in the diagnostic display Use the steering thumb rocker switch on the joystick to increase or decrease the value Refer to the Configuration Code Chart for configuration settings 7 Press and hold the lift function select button for a minimum of 3 seconds to set the tens value 8 Press the speed select button Outcome The ones digit setting will be activated an...

Page 8: ...1111000 X X X X 28 00110000 X X 29 01010000 X X 30 01110000 X X X 31 01100000 X X Options Defined GS 1530 GS 1532 GS 1930 and GS 1932 Models before serial numbers GS3005 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functions when the machine ex...

Page 9: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 10: ...X 60 10110000 X X 61 11010000 X X 62 11110000 X X X 63 11100000 X X Options Defined GS 2032 2362 and GS 2046 2646 3246 Models before serial number GS32005 75000 and before serial number GS4605 75000 Motion Beacon The motion beacon option flashes only when operating a function Motion Alarm The motion alarm will sound when operating any function Lift Drive Cut Out This cuts out lift and drive functi...

Page 11: ...e The diagnostic display at the platform controls and the EMC will show SC 5 Release the lift finction select and speed select buttons Outcome The disganostic display will show the current configuration 6 Press the speed select button Outcome The ones digit setting will be activated and the current ones setting will flash in the diagnostic display 7 Press the horn button Outcome A dot located at t...

Page 12: ...ol System Configuration Code Chart and Machine Option Definitions GR 12 GR 15 and GR 20 Models All configuration programming and speed tuning information can be found in the Service Manual Refer to the Service Manual for your machine P N 105294 HEI Rev 0 HEI 12 16 ...

Page 13: ...w PS 5 Release the lift function select and horn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the lift function select button 7 Use the steering thumb rocker switch on the joystick to increase or decrease the maximum lift speed percentage Refer to Section 2 Specifications in the appropriate Service Manual for functi...

Page 14: ...buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press the drive function select button Outcome The diagnostic display will show the stowed drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the stowed drive speed percentage Refer to Section 2 Specifications in the appropriat...

Page 15: ...at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and release the drive button Outcome The drive function button should be lit 7 Press and hold the horn button Outcome The diagnostic display will show the raised drive speed percentage 8 Use the steering thumb rocker switch on the joystick to increase or decrease the raised drive speed percentage Refer to Sect...

Page 16: ...rn buttons Outcome The diagnostic display at the platform controls and the ECM will show the maximum lift speed percentage 6 Press and hold the slow speed select button Outcome The diagnostic display will show the slow drive speed percentage 7 Use the steering thumb rocker switch on the joystick to increase or decrease the slow drive speed percentage Refer to Section 2 Specifications in the approp...

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