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(1025) 

HIMA Paul Hildebrandt GmbH + Co KG 

P.O. Box 1261 

68777 Brühl, Germany 

Tel: +49 6202 709-0 

Fax: +49 6202 709-107 

E-mail: [email protected]     Internet: www.hima.com 

HI 800 189 E  

© 

 by HIMA Paul Hildebrandt 

GmbH 

+ Co KG 

 

Summary of Contents for 98 2200126

Page 1: ...HIMatrix Safety Related Controller CPU 01 Manual HIMA Paul Hildebrandt GmbH Co KG Industrial Automation Rev 1 01 HI 800 189 E...

Page 2: ...n on which information should be included in the manual Equipment subject to change without notice HIMA also reserves the right to modify the written material without prior notice For further informat...

Page 3: ...4 3 LED Indicators 15 3 4 3 1 System Light Emitting Diodes 15 3 4 3 2 Program Light Emitting Diodes 16 3 4 3 3 Communication Indicators 17 3 4 4 Operating System 17 3 4 5 User Program 17 3 4 6 Commun...

Page 4: ...ule with SILworX 26 4 4 Configuring a Module Using ELOP II Factory 27 5 Operation 28 5 1 Handling 28 5 2 Diagnosis 28 6 Maintenance 29 6 1 Faults 29 6 1 1 Operating System Version 6 42 and Beyond 29 6...

Page 5: ...issioning Transport Disposal This manual distinguishes between the following variants of the HIMatrix system Programming tool Processor operating system Communication operating system SILworX Versions...

Page 6: ...II Factory HI 800 003 E HIMatrix TCP S R Manual Description of the TCP S R protocol and its configuration in ELOP II Factory HI 800 117 E HIMatrix ComUserTask CUT Manual Description of the ComUserTas...

Page 7: ...ly marked 1 3 1 Safety Notes The safety notes are represented as described below These notes must absolutely be observed to reduce the risk to a minimum The content is structured as follows Signal wor...

Page 8: ...ev 1 01 1 3 2 Operating Tips Additional information is structured as presented in the following example i The text corresponding to the additional information is located here Useful tips and tricks ap...

Page 9: ...of values Protection class Protection class III in accordance with IEC EN 61131 2 Ambient temperature 0 60 C Storage temperature 40 85 C Pollution Pollution degree II in accordance with IEC EN 61131...

Page 10: ...user program Faults in the wiring 2 3 Safety Precautions Observe all local safety requirements and use the protective equipment required on site 2 4 Emergency Information A HIMatrix system is a part o...

Page 11: ...cution of the operating system and user program The following functions are time monitored CPU hardware and software self tests CPU RUN cycle including the user program I O tests and processing of I O...

Page 12: ...Rev 1 01 3 3 Type Label The type plate contains the following details Product name Bar code 1D or 2D code Part no Production year Hardware revision index HW Rev Firmware revision index FW Rev Operatin...

Page 13: ...This chapter describes the layout and function of the plug in module and its communication via safeethernet 3 4 1 Block Diagram Communication System Dual Port RAM I O Bus Module Program Memory Data Me...

Page 14: ...3 Product Description CPU 01 Page 14 of 40 HI 800 189 E Rev 1 01 3 4 2 Front View CPU 01 RUN RUN PROG BL FORCE ERR STOP FAULT OSL FB1 FB2 2 10 100BaseT 3 4 1 Figure 3 Front View of CPU 01...

Page 15: ...RUN normal operation Blinkin g A new operating system is being loaded RUN Green Off The controller is not in the RUN state On The controller is in the ERROR STOP state Internal fault detected by self...

Page 16: ...loaded into the flash ROM PROG Yellow Off No configuration or operating system is being loaded On The loaded configuration is defective The new operating system is corrupted after OS download Blinkin...

Page 17: ...On RS485 fieldbus 2 is active FB2 Yellow Blinking FB2 and FB1 blink simultaneously Emergency loader is active Table 8 Indicators for Fieldbus Communication 3 4 4 Operating System The operating system...

Page 18: ...9 Connections for Ethernet Communication The 4 RJ 45 connectors with integrated LEDs are located on the front plate of the module Refer to Chapter 3 4 3 3 for a description of the LEDs function The c...

Page 19: ...dule RS422 module INTERBUS master PROFIBUS DP master PROFIBUS DP slave RS485 for Modbus master or slave and ComUserTask RS232 for ComUserTask RS422 for ComUserTask INTERBUS master Table 12 Connections...

Page 20: ...ComUserTask Connection Signal Function 1 2 TxD Send data 3 RxD Receive data 4 5 DGND Data reference potential 6 7 RTS Request to send 8 9 Table 15 Pin Assignment of the D sub Connectors FB1 and FB2 f...

Page 21: ...g on the device with the reset key engaged all device fieldbus connectors must be unplugged to ensure that the fieldbus communication among other stations is not disturbed The fieldbus plugs may only...

Page 22: ...B user data V 6 100 max 2047 kB user program max 2047 kB user data Version 7 max 1023 kB user program max 1023 kB user data Response time 20 ms Interfaces Ethernet PROFIBUS DP master slave Modbus mast...

Page 23: ...Laboratories Inc ANSI UL 508 NFPA 70 Industrial Control Equipment CSA C22 2 No 142 UL 1998 Software Programmable Components NFPA 79 Electrical Standard for Industrial Machinery IEC 61508 FM Approvals...

Page 24: ...into the rack 1 Insert the module as far as it can go without jamming it into the two guiding rails which are located on the on the housing s upper and lower part 2 Apply pressure to the upper and lo...

Page 25: ...The enclosure in use must be able to safely dissipate the generated heat The power dissipation PV of the CPU 01 module is 6 5 W without communication module Depending on the type and number of communi...

Page 26: ...ILworX and ELOP II Factory are numbered as follows Module Slot on the rack Slot in SILworX Slot in ELOP II Factory PS 01 1 CPU COM 2 0 1 I O 3 2 1 I O 4 3 2 I O 5 4 3 I O 6 5 4 I O 7 6 5 I O 8 7 6 Tab...

Page 27: ...er to the Safety Manual for the HIMatrix system for more details on how to configure the CPU for safety related operation To evaluated the system signals for the CPU such as Fan State Power Supply Sta...

Page 28: ...IMatrix subrack and does not require any specific monitoring 5 1 Handling Handling of the controller during operation is not required 5 2 Diagnosis A first diagnosis results from evaluating the LEDs s...

Page 29: ...ed safe state The evaluation of diagnostics provides information on the fault cause 6 1 2 Operating System Versions Prior to 6 42 If the test harnesses detect faults in the processor system the module...

Page 30: ...em downtimes to load a current version of the operating system into the devices Refer to the release list to check the consequences of the new operation system version on the system Load the operating...

Page 31: ...ng HI 800 189 E Rev 1 01 Page 31 of 40 7 Decommissioning Remove the supply voltage to decommission the module Afterwards pull out the pluggable screw terminal connector blocks for inputs and outputs a...

Page 32: ...hanical damage HIMatrix components must be transported in packaging Always store HIMatrix components in their original product packaging This packaging also provides protection against electrostatic d...

Page 33: ...33 of 40 9 Disposal Industrial customers are responsible for correctly disposing of decommissioned HIMatrix hardware Upon request a disposal agreement can be arranged with HIMA All materials must be...

Page 34: ...9 Disposal CPU 01 Page 34 of 40 HI 800 189 E Rev 1 01...

Page 35: ...onic System PFD Probability of Failure on Demand probability of failure on demand of a safety function PFH Probability of Failure per Hour probability of a dangerous failure per hour R Read The system...

Page 36: ...Appendix CPU 01 Page 36 of 40 HI 800 189 E Rev 1 01 Index of Figures Figure 1 Sample Type Label 12 Figure 2 Block Diagram 13 Figure 3 Front View of CPU 01 14 Figure 4 Label for Ex Conditions 25...

Page 37: ...nication 18 Table 10 Network Ports UDP Ports in Use 18 Table 11 Network Ports TCP Ports in Use 19 Table 12 Connections for Fieldbus Communication 19 Table 13 Pin Assignment of D sub Connectors FB1 and...

Page 38: ...Appendix CPU 01 Page 38 of 40 HI 800 189 E Rev 1 01 Index diagnosis 28 part numbers 11 reset key 21 specifications 22 SRS 11...

Page 39: ......

Page 40: ...1025 HIMA Paul Hildebrandt GmbH Co KG P O Box 1261 68777 Br hl Germany Tel 49 6202 709 0 Fax 49 6202 709 107 E mail info hima com Internet www hima com HI 800 189 E by HIMA Paul Hildebrandt GmbH Co KG...

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