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Hilti DS TS20-E 1.6, Operating Instructions Manual

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Hilti DS TS20-E 1.6 Operating Instructions Manual Download Page 3

3

Parts and equipment

 

Saw head 

 

Power unit 

 

Remote control unit

 

Power cable, control cable and water hose

 

Transport trolley – saw head

 

Blade guard - center section

 

Blade guard – side section

  

Guide rail with end stop

 

Accessory box with rail support and toolbox

 

Transport trolley - accessories 

 

Printed: 09.03.2015 | Doc-Nr: PUB / 5139344 / 000 / 01

Summary of Contents for DS TS20-E 1.6

Page 1: ...Operating instructions en DS TS20 E 1 6 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Page 2: ...Manufacturer s warranty tools 34 13 EC declaration of conformity original 34 ORIGINAL OPERATING INSTRUCTIONS DS TS20 E1 6 3 400 V electric wall saw It is essential that the operating instructions are...

Page 3: ...ower cable control cable and water hose Transport trolley saw head Blade guard center section Blade guard side section Guide rail with end stop Accessory box with rail support and toolbox Transport tr...

Page 4: ...spended by cranes Use only tested and approved lifting gear Handle with care 320489 The power unit may be lifted by crane only at the lifting points provided Never loiter in the vicinity of loads susp...

Page 5: ...a peripheral cut ting speed of at least 63 m s Wall saw blades in dia meters between 1200 mm and 1600 mm must be approved for a peripheral cutting speed of at least 80 m s 5 Use only anchors of adequa...

Page 6: ...rd for 1000 to 1200 mm dia saw blades for flush cutting Item no Designation Use 284808 DS R100 L rail Saw guidance 284809 DS R200 L rail Saw guidance 284810 DS R230 L rail Saw guidance 371703 DS ES L...

Page 7: ...ure at 4l min 4 to 30 C Cooling water pressure min max 2 to 6 bar Protection class IP 65 Weight 38 kg Power outlet 230 V 10 A none Dimensions l w h 73 35 59 cm Operating storage temperature 15 C to 50...

Page 8: ...ead trolley Accessory trolley Dimensions loaded L W H 106 75 108 cm 106 75 140 cm Weight loaded 121 5 kg 91 kg Max permissible total weight 150 kg 150 kg With 1 m rail Height with 2 3 m rail 245 cm Co...

Page 9: ...wear loose cloth ing or jewelry as it could be caught in moving parts Contain long hair l Keep children away Keep other persons away from the working area m Do not allow other persons to touch the mac...

Page 10: ...cordoned off that supports are in place and warnings to third parties are displayed When setting up and operating the saw system and when removing parts that have been cut away always ensure that no...

Page 11: ...ch and unplug the cable at the power outlet 5 4 e Damaged or faulty switches must be replaced at a Hilti service center Do not use the machine if it cannot be switched on and off correctly f Have the...

Page 12: ...ns fit a cover plank of wood boards etc where necessary 5 6 5 5 Never enter the danger area e g to change the saw blade remove the blade guard side section hammer in wedges etc before the blade drive...

Page 13: ...cks to the prevailing conditions by making dividing cuts i e depending on the work order the means of handling the blocks the crane or the maxi mum floor loading capacity and size of doors 3 Use steel...

Page 14: ...sion cables which are approved for the intended field of use and with conductors of adequate cross section In accordance with EN 61029 1 conductors must have at least the following cross sections 1 5...

Page 15: ...p and connect and secure the remote control unit 4 Close the protective caps by fitting them together 5 Move the main switch to the I position The Ready indicator then lights 6 Connect the external co...

Page 16: ...hod Please contact Hilti Technical Service if you have any questions about secure fastening The construction materials and conditions encoun tered at the location where sawing is to be carried out var...

Page 17: ...y hand 6 Position and align the rail supports and then tighten the collar nuts slightly Anchor hole distance Main dimensions of the DS TS20 E in mm Fitting the rail 1 Fit the rail clamp to the rail 2...

Page 18: ...800 mm 900 mm 1000 mm 1200 mm 1600 mm 0 23 28 33 38 43 53 73 0 5 23 8 24 9 29 9 34 9 39 8 49 8 69 7 10 24 8 22 0 26 9 31 8 36 8 46 6 66 3 15 26 0 18 8 23 7 28 5 33 3 43 0 62 4 20 27 6 15 5 20 2 24 9 2...

Page 19: ...pins Mounting the saw head NOTE The DS FCA 110 flush cutting flange should be mounted on the saw head for flush cutting applications 1 Press the release button on the locking lever and push the lockin...

Page 20: ...and in good condition before connect ing Clean the parts or remedy any damage before connecting them When unplugging always grip the plug and not the cable Fit the protective cap immediately Do not us...

Page 21: ...n caused by overheating and clean the saw blade if it has been oiled or greased 1 Position the saw blade on the saw arm taking care to observe the correct direction of rotation 2 Fit the blade flange...

Page 22: ...regularly each time after use to ensure that it remains in good wor king order CAUTION Remove the side section only immediately before begin ning a corner cut 1 Push the center section of the blade gu...

Page 23: ...23 Setting up the wall saw system Adjusting the blade cooling water flow rate Set the water regulating valve to the desired flow rate 7 10 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Page 24: ...he locking levers back and forward slightly to check that they are engaged correctly 6 The power and control cables and water hoses must be laid out connected correctly and the locking sleeves engaged...

Page 25: ...in an emergency Leave pressed in when setting up or changing blades etc Turn knob in direction of arrow to release display position Reset switch for emergency stop Reset must be pressed after releasin...

Page 26: ...ce 1 Turn the starting switch to the I position 2 Set the advance speed control knob to the zero position 3 Set the saw blade speed control knob to the maximum speed position 4 Operate the direction o...

Page 27: ...t ing switch back the Neutral or Zero position and then press the emergency stop button 10 If necessary fit a larger diameter saw blade max 1600 mm dia and repeat the procedure Guidelines and guide va...

Page 28: ...s Products containing solvents may attack and damage the seals or other parts of the casing 9 1 Operation Care and maintenance 4 C 358092 To avoid damage when temperatures below freezing are expected...

Page 29: ...akage and have it repaired if necessary Check the water flow and replace the mesh filter at the water supply connection if necessary Power unit Check the switches and indicator lamps for correct opera...

Page 30: ...quipped with a fault diagnosis and error display system that allows the operator to local ize faults and as far as possible to remedy these without assistance While doing so should it be necessary to...

Page 31: ...icator lights The motor brake has been None required as the blade is coming to a activated standstill Symbol 14 lights Machine cannot be switched The emergency stop switch is in Release the emergency...

Page 32: ...c supply Display Er41 Themachinehasswitcheditselfoff Electric supply voltage too low Check the electric supply Display Er80 The machine doesn t function Electronic fault in the power unit Return the p...

Page 33: ...issible In observance of European Directive on waste electrical and electronic equipment and its implemen tation in accordance with national law electric tools that have reached the end of their life...

Page 34: ...of the local Hilti marketing organization provided This constitutes Hilti s entire obligation with regard to warranty and supersedes all prior or contemporane ous comments and oral or written agreeme...

Page 35: ...35 Printed 09 03 2015 Doc Nr PUB 5139344 000 01...

Page 36: ...2073825 2073825 Hilti Corporation LI 9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan en I 20150209 Printed 09 03 2015 Doc Nr PUB 5139344 000 0...

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