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turer.

Just because the accessory can be attached

to your power tool, it does not assure safe operation.

d)

The rated speed of the accessory must be at

least equal to the maximum speed marked on the

power tool.

Accessories running faster than their

rated speed can break and fly apart.

e)

The outside diameter and the thickness of your

accessory must be within the capacity rating of

your power tool.

Incorrectly sized accessories can-

not be adequately guarded or controlled.

f)

Threaded mounting of accessories must match

the grinder spindle thread. For accessories moun-

ted by flanges, the arbour hole of the accessory

must fit the locating diameter of the flange.

Ac-

cessories that do not match the mounting hardware

of the power tool will run out of balance, vibrate

excessively and may cause loss of control.

g)

Do not use a damaged accessory. Before each

use inspect the accessory such as abrasive

wheels for chips and cracks, backing pad for

cracks, tear or excess wear, wire brush for loose

or cracked wires. If power tool or accessory

is dropped, inspect for damage or install an

undamaged accessory. After inspecting and

installing an accessory, position yourself and

bystanders away from the plane of the rotating

accessory and run the power tool at maximum

no-load speed for one minute.

Damaged

accessories will normally break apart during this test

time.

h)

Wear personal protective equipment. Depending

on application, use face shield, safety goggles or

safety glasses. As appropriate, wear dust mask,

hearing protectors, gloves and workshop apron

capable of stopping small abrasive or workpiece

fragments.

The eye protection must be capable of

stopping flying debris generated by various opera-

tions. The dust mask or respirator must be capable of

filtrating particles generated by your operation. Pro-

longed exposure to high intensity noise may cause

hearing loss.

i)

Keep bystanders a safe distance away from

work area. Anyone entering the work area must

wear personal protective equipment.

Fragments

of workpiece or of a broken accessory may fly

away and cause injury beyond immediate area of

operation.

j)

Hold the power tool by insulated gripping surfaces

only, when performing an operation where the

cutting accessory may contact hidden wiring or

its own cord.

Cutting accessory contacting a "live"

wire may make exposed metal parts of the power tool

"live" and could give the operator an electric shock.

k)

Position the cord clear of the spinning accessory.

If you lose control, the cord may be cut or snagged

and your hand or arm may be pulled into the spinning

accessory.

l)

Never lay the power tool down until the access-

ory has come to a complete stop.

The spinning

accessory may grab the surface and pull the power

tool out of your control.

m)

Do not run the power tool while carrying it at your

side.

Accidental contact with the spinning accessory

could snag your clothing, pulling the accessory into

your body.

n)

Regularly clean the power tool’s air vents.

The

motor’s fan will draw the dust inside the housing

and excessive accumulation of powdered metal may

cause electrical hazards.

o)

Do not operate the power tool near flammable

materials.

Sparks could ignite these materials.

p)

Do not use accessories that require liquid

coolants.

Using water or other liquid coolants may

result in electrocution or shock.

5.3 Kickback and related warnings

Kickback is a sudden reaction to a pinched or snagged

rotating wheel, backing pad, brush or any other access-

ory. Pinching or snagging causes rapid stalling of the

rotating accessory which in turn causes the uncontrolled

power tool to be forced in the direction opposite of the

accessory’s rotation at the point of the binding.

For example, if an abrasive wheel is snagged or pinched

by the workpiece, the edge of the wheel that is entering

into the pinch point can dig into the surface of the material

causing the wheel to climb out or kick out. The wheel may

either jump toward or away from the operator, depending

on direction of the wheel’s movement at the point of

pinching. Abrasive wheels may also break under these

conditions.

Kickback is the result of power tool misuse and/or in-

correct operating procedures or conditions and can be

avoided by taking proper precautions as given below.

a)

Maintain a firm grip on the power tool and po-

sition your body and arm to allow you to resist

kickback forces. Always use auxiliary handle, if

provided, for maximum control over kickback or

torque reaction during start-up.

The operator can

control torque reactions or kickback forces, if proper

precautions are taken.

b)

Never place your hand near the rotating access-

ory.

Accessory may kickback over your hand.

c)

Do not position your body in the area where power

tool will move if kickback occurs.

Kickback will

propel the tool in direction opposite to the wheel’s

movement at the point of snagging.

d)

Use special care when working corners, sharp

edges etc. Avoid bouncing and snagging the ac-

cessory.

Corners, sharp edges or bouncing have a

tendency to snag the rotating accessory and cause

loss of control or kickback.

e)

Do not attach a saw chain woodcarving blade or

toothed saw blade.

Such blades create frequent

kickback and loss of control.

5.4 Safety warnings specific for grinding and

abrasive cutting-off operations

a)

Use only wheel types that are recommended for

your power tool and the specific guard designed

for the selected wheel.

Wheels for which the power

en

20

Printed: 15.11.2013 | Doc-Nr: PUB / 5161758 / 000 / 00

Summary of Contents for DAG 100-S

Page 1: ...DAG 100 S ja Operating instructions en ko zh cn Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 2: ...1 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 3: ...2 5 4 3 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 4: ...open while studying the oper ating instructions In these operating instructions the designation power tool always refers to the DAG 100 S angle grinder Operating controls and parts 1 Ventilation slots On off switch Side handle Spindle lockbutton Spindle Guard Clamping flange Disc Clamping nut Wrench 1 General information 1 1 Safety notices and their meaning DANGER Draws attention to imminent dange...

Page 5: ...s construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding Working with mineral materials Cutting slitting and grinding Use only discs abrasive grinding discs abrasive cuttin...

Page 6: ... and max cable lengths Conductor cross section 1 5 mm 2 mm 2 5 mm 3 5 mm Mains voltage 100V 30 m 50 m Mains voltage 110 120 V 20 m 30 m 40 m 50 m Mains voltage 220 240 V 75 m 100 m Do not use extension cords with 1 25 mm conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Usi...

Page 7: ...m x 94 mm x 78 mm Rated voltage amps 100V 7 5A 110V 8A 220V 4 0A 230V 240V 3 8A Rated power 710 W 840 W 840 W 840 W Rated frequency 50 60 Hz 60 Hz 50 60 Hz 50 60 Hz Weight 1 9 kg 1 9 kg 1 9 kg 1 9 kg Information about the power tool and applications Drive spindle thread arbor size M 10 Protection class Protection class II double insulated 5 Safety instructions 5 1 General Power Tool Safety Warning...

Page 8: ...ving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool w...

Page 9: ...til the access ory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housin...

Page 10: ...nder their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The pro truding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback 5 6 Additional safety instructions 5 6 1 Personal safety a Wear...

Page 11: ...hock c Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Service Center Under unfavorable circumstances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock d When working outdoors with an electric tool check to ensure that...

Page 12: ...tary drive 3 Fit the insert tool 4 Screw on the clamping nut and tighten it 5 CAUTION Do not press the spindle lockbutton before the drive spindle has stopped rotating Press the spindle lockbutton and hold it in this position 6 Use the wrench to tighten the clamping nut securely and then release the spindle lockbutton 7 Before switching on check that the cutting grinding tool is fitted correctly a...

Page 13: ...ing the disc in the kerf when cutting The disc may otherwise break or the power tool may kick back or stall CAUTION Improve the blood circulation in your fingers by re laxing your hands and exercising your fingers during breaks between working WARNING Keep inflammable materials away from the working area 7 1 Rough grinding CAUTION Never use cutting discs for grinding Best results are obtained when...

Page 14: ... individual work place risk assessment into account 8 2 Maintenance WARNING Do not operate the tool if parts are damaged or when the controls do not function faultlessly If necessary the power tool should be repaired by Hilti Service WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists Check all external parts of the power tool for d...

Page 15: ...lt of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent na tional rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or con sequential damages losses or expenses in connec tion with or by reason of the use of or inability to use the tool for any purpose Implied warranties of merchantability or fitnes...

Page 16: ...9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3491 1113 00 Pos 8 1 Printed in China 2013 Right of technical and programme changes reserved S E O 231092 A2 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

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