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6.2 Guard

CAUTION

Adjust the position of the guard to suit the require-

ments of the work being done.

CAUTION

The closed side of the guard must always face the

operator.

6.2.1 Fitting and removing the guard or guard with

cover plate

2

1. Disconnect the supply cord plug from the power

outlet.

2. Fit the guard so that the locating lug engages in the

notch in the spindle collar and then rotate it into the

required working position.

3. Secure the guard by tightening the screw.

4. Screw the side handle onto the right or left side of

the gearing section, depending on how the power

tool will be held when working.

5. To remove the guard from the power tool, follow the

instructions for fitting the guard but carry out the

steps in the reverse order.

6.3 Fitting and removing grinding / cutting discs

4

DANGER

Check that the speed rating printed on the cutting

or grinding disc is equal to or higher than the rated

speed of the power tool.

DANGER

Check the condition of the grinding disc before us-

ing it. Do not use discs that are broken, cracked or

damaged in any way.

NOTE

Diamond discs must be replaced when the cutting or

grinding performance drops significantly. This generally

is the case when the segments reach a height of less

than 2 mm. Other discs must be replaced when the

cutting performance drops significantly or other parts of

the angle grinder (not the disc) come into contact with

the material you are working on. Abrasive discs generally

have to be replaced when the durability date has been

reached.

1. Disconnect the supply cord plug from the power

outlet.

2. Place the clamping flange on the spindle so that the

side with the recess is seated against the spindle

flange (transmission of rotary drive).

3. Fit the insert tool.

4. Screw on the clamping nut and tighten it.

5.

CAUTION Do not press the spindle lockbutton

before the drive spindle has stopped rotating.

Press the spindle lockbutton and hold it in this

position.

6. Use the wrench to tighten the clamping nut securely

and then release the spindle lockbutton.

7. Before switching on, check that the cutting/grinding

tool is fitted correctly and that it is free to rotate.

8. To remove the disc from the power tool, follow the

instructions for fitting the disc but carry out the steps

in the reverse order.

6.4 Fitting / removing a diamond cutting disc

(optional accessory)

3

CAUTION

Check to ensure that the arrow on the diamond cut-

ting disc is pointing in the same direction as the arrow

on the tool.

CAUTION

Do not press the spindle lockbutton before the drive

spindle has stopped rotating.

1. Disconnect the supply cord plug from the power

outlet.

2. Place the inner clamping flange on the drive spindle.

3. Fit the diamond cutting disc onto the inner clamping

flange, screw on the clamping nut and tighten it

securely.

4. When fitted, the flat side of the clamping nut must

face the diamond cutting disc.

5. To remove the cutting disc from the tool, follow the

instructions for fitting the disc but carry out the steps

in the reverse order.

6.5 Rotating the gearing section

5

NOTE

To allow the power tool to be used safely and without

fatigue in all positions (e.g. on / off switch facing upwards),

the gearing section can be rotated to one of four positions

at 90° intervals.

1. Disconnect the supply cord plug from the power

outlet.

2. Clean the power tool.

3. Remove the side handle from the power tool.

4. Remove the four screws from the gearing section.

5. Rotate the gearing section to the desired position

without pulling it away from the power tool.

6. Secure the gearing section by inserting and tighten-

ing the four screws.

7. Fit the side handle.

en

23

Printed: 15.11.2013 | Doc-Nr: PUB / 5161758 / 000 / 00

Summary of Contents for DAG 100-S

Page 1: ...DAG 100 S ja Operating instructions en ko zh cn Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 2: ...1 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 3: ...2 5 4 3 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 4: ...open while studying the oper ating instructions In these operating instructions the designation power tool always refers to the DAG 100 S angle grinder Operating controls and parts 1 Ventilation slots On off switch Side handle Spindle lockbutton Spindle Guard Clamping flange Disc Clamping nut Wrench 1 General information 1 1 Safety notices and their meaning DANGER Draws attention to imminent dange...

Page 5: ...s construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding Working with mineral materials Cutting slitting and grinding Use only discs abrasive grinding discs abrasive cuttin...

Page 6: ... and max cable lengths Conductor cross section 1 5 mm 2 mm 2 5 mm 3 5 mm Mains voltage 100V 30 m 50 m Mains voltage 110 120 V 20 m 30 m 40 m 50 m Mains voltage 220 240 V 75 m 100 m Do not use extension cords with 1 25 mm conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Usi...

Page 7: ...m x 94 mm x 78 mm Rated voltage amps 100V 7 5A 110V 8A 220V 4 0A 230V 240V 3 8A Rated power 710 W 840 W 840 W 840 W Rated frequency 50 60 Hz 60 Hz 50 60 Hz 50 60 Hz Weight 1 9 kg 1 9 kg 1 9 kg 1 9 kg Information about the power tool and applications Drive spindle thread arbor size M 10 Protection class Protection class II double insulated 5 Safety instructions 5 1 General Power Tool Safety Warning...

Page 8: ...ving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool w...

Page 9: ...til the access ory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housin...

Page 10: ...nder their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The pro truding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback 5 6 Additional safety instructions 5 6 1 Personal safety a Wear...

Page 11: ...hock c Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Service Center Under unfavorable circumstances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock d When working outdoors with an electric tool check to ensure that...

Page 12: ...tary drive 3 Fit the insert tool 4 Screw on the clamping nut and tighten it 5 CAUTION Do not press the spindle lockbutton before the drive spindle has stopped rotating Press the spindle lockbutton and hold it in this position 6 Use the wrench to tighten the clamping nut securely and then release the spindle lockbutton 7 Before switching on check that the cutting grinding tool is fitted correctly a...

Page 13: ...ing the disc in the kerf when cutting The disc may otherwise break or the power tool may kick back or stall CAUTION Improve the blood circulation in your fingers by re laxing your hands and exercising your fingers during breaks between working WARNING Keep inflammable materials away from the working area 7 1 Rough grinding CAUTION Never use cutting discs for grinding Best results are obtained when...

Page 14: ... individual work place risk assessment into account 8 2 Maintenance WARNING Do not operate the tool if parts are damaged or when the controls do not function faultlessly If necessary the power tool should be repaired by Hilti Service WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists Check all external parts of the power tool for d...

Page 15: ...lt of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent na tional rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or con sequential damages losses or expenses in connec tion with or by reason of the use of or inability to use the tool for any purpose Implied warranties of merchantability or fitnes...

Page 16: ...9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3491 1113 00 Pos 8 1 Printed in China 2013 Right of technical and programme changes reserved S E O 231092 A2 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

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