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7 Operation

DANGER

Wear ear protectors.

Exposure to noise can cause hear-

ing loss.

WARNING

Test new cutting or grinding discs by allowing them

to run at maximum speed in a protected area for at

least 60 seconds.

WARNING

Slits cut in loadbearing walls of buildings or other struc-

tures may influence the statics of the structure, especially

when steel reinforcing bars or load-bearing components

are cut through.

Consult the structural engineer, ar-

chitect, or person in charge of the building project

before beginning the work.

WARNING

The electric supply voltage must comply with the in-

formation given on the type identification plate on the

power tool. 230 V power tools may also be connected

to a 220 V supply.

WARNING

Always use the side handle with the power tool.

WARNING

Never use the power tool without the guard.

CAUTION

Use clamps or a vice to hold the workpiece securely.

WARNING

Cutting or grinding may cause splintering of the material.

Wear eye protection.

CAUTION

Breathing protection must be worn if the power tool

is used without a dust removal system for work that

creates dust.

WARNING

Avoid touching rotating parts. Switch the power tool

on only after bringing it into position at the workpiece.

Touching rotating parts, especially rotating insert tools,

may lead to injury.

CAUTION

The insert tool may get hot during use.

Wear protective

gloves when changing insert tools.

WARNING

Reduce the load on the power tool by avoiding tilt-

ing the disc in the kerf when cutting.

The disc may

otherwise break, or the power tool may kick back or stall.

CAUTION

Improve the blood circulation in your fingers by re-

laxing your hands and exercising your fingers during

breaks between working.

WARNING

Keep inflammable materials away from the working

area.

7.1 Rough grinding

CAUTION

Never use cutting discs for grinding.

Best results are obtained when the disc maintains an

angle of 5° to 30° with the working surface when grinding.

Move the power tool to and fro while applying moderate

pressure. This will avoid overheating and discoloration of

the workpiece and ensure an even surface finish.

7.2 Cutting

When cutting, apply moderate feed pressure and do not

tilt the power tool or, respectively, the cutting disc (hold

at approx. 90° to the surface being cut). For best results,

start cutting at the smallest cross section when cutting

profiles and square tube.

7.3 Switching on / off

In the event of motor overload due to application of

excessive pressure to the disc, performance will drop

noticeably or the power tool may stop running (avoid

stalling the power tool in this way). Permissible overload

cannot be given as a specific value as it depends on the

temperature of the motor . If the power tool has been

overloaded, release the pressure applied and then allow

it to run under no load for approx. 30 seconds.

7.3.1 Switching on

1. Plug the supply cord into the power outlet.

2. Press the rear section of the on / off switch.

3. Slide the on / off switch forward.

4. Lock the on / off switch.

7.3.2 Switching off

Press the rear section of the on / off switch. The on / off

switch jumps back to the off-position.

en

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Printed: 15.11.2013 | Doc-Nr: PUB / 5161758 / 000 / 00

Summary of Contents for DAG 100-S

Page 1: ...DAG 100 S ja Operating instructions en ko zh cn Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 2: ...1 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 3: ...2 5 4 3 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

Page 4: ...open while studying the oper ating instructions In these operating instructions the designation power tool always refers to the DAG 100 S angle grinder Operating controls and parts 1 Ventilation slots On off switch Side handle Spindle lockbutton Spindle Guard Clamping flange Disc Clamping nut Wrench 1 General information 1 1 Safety notices and their meaning DANGER Draws attention to imminent dange...

Page 5: ...s construction site workshop renovation conversion or new construction The power tool may be operated only when connected to a power supply providing a voltage and frequency in compliance with the information given on its type identification plate Working with metals Cutting grinding Working with mineral materials Cutting slitting and grinding Use only discs abrasive grinding discs abrasive cuttin...

Page 6: ... and max cable lengths Conductor cross section 1 5 mm 2 mm 2 5 mm 3 5 mm Mains voltage 100V 30 m 50 m Mains voltage 110 120 V 20 m 30 m 40 m 50 m Mains voltage 220 240 V 75 m 100 m Do not use extension cords with 1 25 mm conductor cross section 2 5 Using extension cords outdoors When working outdoors use only extension cords that are approved and correspondingly marked for this application 2 6 Usi...

Page 7: ...m x 94 mm x 78 mm Rated voltage amps 100V 7 5A 110V 8A 220V 4 0A 230V 240V 3 8A Rated power 710 W 840 W 840 W 840 W Rated frequency 50 60 Hz 60 Hz 50 60 Hz 50 60 Hz Weight 1 9 kg 1 9 kg 1 9 kg 1 9 kg Information about the power tool and applications Drive spindle thread arbor size M 10 Protection class Protection class II double insulated 5 Safety instructions 5 1 General Power Tool Safety Warning...

Page 8: ...ving parts Loose clothes jewellery or long hair can be caught in moving parts g If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 5 1 4 Power tool use and care a Do not force the power tool Use the correct power tool for your application The correct power tool w...

Page 9: ...til the access ory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your body n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housin...

Page 10: ...nder their own weight Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel f Use extra caution when making a pocket cut into existing walls or other blind areas The pro truding wheel may cut gas or water pipes electrical wiring or objects that can cause kickback 5 6 Additional safety instructions 5 6 1 Personal safety a Wear...

Page 11: ...hock c Dirty or dusty power tools which have been used frequently for work on conductive materials should be checked at regular intervals at a Hilti Service Center Under unfavorable circumstances dampness or dust adhering to the surface of the power tool especially dust from conductive materials may present a risk of electric shock d When working outdoors with an electric tool check to ensure that...

Page 12: ...tary drive 3 Fit the insert tool 4 Screw on the clamping nut and tighten it 5 CAUTION Do not press the spindle lockbutton before the drive spindle has stopped rotating Press the spindle lockbutton and hold it in this position 6 Use the wrench to tighten the clamping nut securely and then release the spindle lockbutton 7 Before switching on check that the cutting grinding tool is fitted correctly a...

Page 13: ...ing the disc in the kerf when cutting The disc may otherwise break or the power tool may kick back or stall CAUTION Improve the blood circulation in your fingers by re laxing your hands and exercising your fingers during breaks between working WARNING Keep inflammable materials away from the working area 7 1 Rough grinding CAUTION Never use cutting discs for grinding Best results are obtained when...

Page 14: ... individual work place risk assessment into account 8 2 Maintenance WARNING Do not operate the tool if parts are damaged or when the controls do not function faultlessly If necessary the power tool should be repaired by Hilti Service WARNING Repairs to the electrical section of the power tool may be carried out only by trained electrical specialists Check all external parts of the power tool for d...

Page 15: ...lt of normal wear and tear are not covered by this warranty Additional claims are excluded unless stringent na tional rules prohibit such exclusion In particular Hilti is not obligated for direct indirect incidental or con sequential damages losses or expenses in connec tion with or by reason of the use of or inability to use the tool for any purpose Implied warranties of merchantability or fitnes...

Page 16: ...9494 Schaan Tel 423 2342111 Fax 423 2342965 www hilti com Hilti registered trademark of Hilti Corp Schaan W 3491 1113 00 Pos 8 1 Printed in China 2013 Right of technical and programme changes reserved S E O 231092 A2 Printed 15 11 2013 Doc Nr PUB 5161758 000 00 ...

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