background image

The  furnace  and  its  individual  shutoff  valve  must  be  dis'con­

nected from the gas supply piping system during any pressu�e 

of  that  system  at test pressures in excess  of 

1 /2 

ps1g 

(3.48 

The  furnace  must  be  isolated  from  the  gas  supply  piping 

system  by  closing  its individual external manual  shutoff valve 

during any pressure testing of the gas supply piping system at 

pressures equal to or  less than 

1 /2 

psig 

(3.48 

kPa). 

Gas piping  may be connected from either side of the  furnace. 

Sizing and installation of the supply gas line should comply with 
the  local  utility  requirements.  The  gas  supply  should  be  a 
separate  line,  installed  in  accordance  with  the  National  Fuel 
Gas  Code,  ANSI 

Z223. 1 

or  CAN 

1

·

1 49. 1 

or  .2  installation 

Codes  (latest editions). 

Some  utility  companies  require  pipe  sizes  larger  than.  the 

maximum sizes  listed.  Using  the  properly  sized  wrought  non, 

steel  or  approved  flexible  pipe,  make  gas connections  to  the 

unit.  Installation of a drop leg and ground union joint  is required 

{see  Figure 

9). 

WARNING: 

Compounds used on threaded joints of gas piping 

must be resistent to the action of liquified petroleum gases. 

After connections are made, leak-test all pipe connections. 

TOGAS 

SUPPlY 

GAOUND J(){l{f U'IION 

1M Y BE INST AliED 

DROP lEG 

INSIDE OR OVTSlOE UNIT 

*NOTE: 

Unit is supplied with 

112' 

'street  ell.' Wher

•strE*t ell's' are not allowed, 

a pipe  nipple  and  elbow  may 

be 

used.  Use 

of 

nipple  and  elbow  may require  field 

extending  side  opening 

of 

casing  for  proper  clearance. 

FlGURE 

9-

GAS  PIPING 

WARNING: 

Do  not  use  an  open  flame  or  other  source  of 

ignition  for  leak  testing.  Set  the  manual  gas  valve  to  the 

OFF 

position. 

INLET GAS PRESSURE 

-

-

Natural 

Gas 

Minimum 

4.51n. W.C. 

111n.W.C. 

Maximum 

10.51n. W.C. 

1 3.5 

ln. 

W.C. 

CONDENSATE  PIPING 

The  condensate  drain  connection assembly  is located  in  the 

lower  right front corner of the blower compartment.  It consists 

of a mounting bracket and 

1 12• 

CPVC coupling {ASTM 

02846) 

with  flexible  tubing  connected  to  it  {see  Figure 

1 0). 

Another 

knockout  is  provided  above  the  original  location  if  the  added. 

height  is necessary.  New  holes must be drilled  for  the screws 

if this alternate  location is used, 

The·installatiortprocedure for condensate piping  is as follows: 

1.  Determine  whether  the  condensate -drain  line  will  be  in­

stalled through the right or left side of !he furnace. 

Unitary  Products  Group 

650.65-N2 

2. 

Carefully  remove  the 

3/4" 

.diameter  knockout  from  the 

appropriate  side  of  the  furnace.  Two  knockouts  are  pro· 
vided on each side, one located toward the lower right front 
of the blower compartment,  the other is located above  the 

first. 

Dra·in 

Hoses 

Remove  hose her  .  E:ievate 

as 

s

h

o

w

to 

a l.evel above 

the  top of  the  drain trap 

and 

use 

funnel 

to 

fill 

with  w

a

t

e

r

Rem

o

ve  these  tw: 

screws  to 

change 

co

n

de

nsat

dra1n 

connection  to 

the 

lett  side. 

NOTE: 

Trap is  shown exposed  but may be behind 

controls  box. 

FIGURE  10  ·CONDENSATE  DRAIN  CONNECTION 

3. 

For !eft side or alternate drain connection,  it will 

be 

neces­

sary to relocate the condensate drain connection assembly. 

a.  Remove the two screws that secure the drain connec­

tion bracket  to the right side panel {see Figure 

1 0). 

b.  Position  the  bracket  over  the  corresponding  holes  in 

the left side panel  (new holes must 

be 

drilled for  alter­

nate locations), and fasten it to the side panel using the 
two screws previously  removed. 

c.  Make  sure  the  flexible  tubing  between  the  drain  trap 

mounted  on  the  blower  and  the  drain  connection  as­

sembly has a continuous downward  slope to  the drain 
connection  assembly,  has  no  low  spots,  and  is  no: 
kinked.  (If  necessary,  shorten  the  flexible  tubing  tc 
prevent kinking and/or low spots that could restrict thE 
flow of condensate. 

· 

4. 

Connect  field-supplied  piping  to  the  condensate  drair 

connection assembly and run it to an open drain.  Refer tc 
the  "Vent/Combustion  Air  Connections•  section  of  this 
instruction for procedure for assembly. of plastic pipe.  ThE 

manufacturer  recommends  112• 

I.D. CPVC 

or  equivalent 

field installed drain  pipe.  The· condensate piping may 

be 

tied together  with  the air conditioning condensate drainii 
the air  conditioning  condensate  drain  line  is  trapped  up­
stream  of  the  tie-in  and  the  combined  drains  are  con· 

structed of the  same material.;· 

5. 

All pipe joints must 

be 

cleaned,  de:-bi.lrred  and cemeotec 

using CPVC primer and cement. 

.. -< 

6. 

The furnace contains an internal trap.  Therefore,  no exter 
nat trap should be used. 

7. 

If  a  condensate pump is used

it  must  be  suit

b!e  for  usE 

with  acidic water. 

8. 

Where  required, 

field-�t.ipplied  neutralizer  can 

be 

in 

stal!ed in the drain line,  external to the furnace . 

Summary of Contents for PBNU-LD06N040

Page 1: ...th low NOx mlss 9ns o 35 nanograms joule 100 shut off main gas valve for extra safety Propane modet convertible to natural gas PSG multlpte speed direct dove mJtor with large quiet blower 24V 40 VA co...

Page 2: ...g Extinguish any open flames Immediately call your gas supplier from a neighbor s phone Folio the gas sup plier s instructions If you cannot reach your gas supplier call the fire department 035 10976...

Page 3: ...are not handled property CAUTION The cooling coil must be installed in the supply air Condensate Piping 9 Electrical Data 9 Electrical Connections 9 10 Safety Controls 10 Start Up Adjustments 10 11 I...

Page 4: ...water codes and other applicable codes CAUTION Do notinstall the furnace in an unconditioned space or garage that could experience ambient temperatures of 3Z F 0 8 or lower CAUTION This unit must be...

Page 5: ...ia K O CAS INLcr f tr l 114 x VENT OOTLET 3 dia K O 2 8 1 2 LEFT SIDE 2 7 16 _ c D 11 2 15 2 15 2 21 2 21 3 21 3 21 3 25 3 Blower Max Outlet Temp HP Size OF 175 1 5 9 4 175 113 1 6 175 1 2 11 8 175 1...

Page 6: ...ere vent gas coutd enter the building 1 foot Above grade and anticipated snow depth 1 foot Above rade when adjacent to a publtc walkway _ 7 feet From electric gas meters regulators and rehef equipll e...

Page 7: ...his procedure To remove a filter from the side location push the closed end of the filter retainer down until it clears the flange on the side panel which acts as a catch for the retainer When the ret...

Page 8: ...s including pilots Do not breatht vapors and avoid contact with skin and eyes 6 All joints must be made to provide a permanent air tight water tight seal The only exception to this means o joining is...

Page 9: ...ame color as the building to make them less noticeable RGURE 6 ROOFTOP TERMINATION If optional side walt venting is to be used installation of the terminal kit should be as shown in Figures 7 and 8 Th...

Page 10: ...ocedure for condensate piping is as follows 1 Determine whether the condensate drain line will be in stalled through the right or left side of he furnace Unitary Products Group 650 65 N2 2 Carefully r...

Page 11: ...rminal board on the low voltage transformer Typical control wiring is shown in Figure 1OA Set the heat anticipator in t he room thermostat to 1 16 amps Setting it lower will cause short cycles Setting...

Page 12: ...surface igniter to begin glowing c If glow is seen turn the thermostat down below room temperature Hot surface igniter should stop glowing 3 Tum the gas supply ON at external valve and main gas valve...

Page 13: ...lly has a 1 2 or 1 cubic foot test dial 3 Using the number of seconds for each revolution and the size of the test dial increment find the cubic feet of gas t _ L L I TABLE 3 GAS RATE CUBIC FEET PER H...

Page 14: ...lay 3R which energizes the venter When the proper amount of combustion air is being provided a pressure switch activates the SOE47 ignition control A sec ond and third pressure switch 2LP or 3LP and 4...

Page 15: ...xchanger 1 Turn off the main manual gas valve extern to the furnace 2 Turn off the electrical power to the furnace 4 Disconnect the gas supply piping and control wiring from the gas valve 5 Remove the...

Page 16: ...rain trap has been emptied during this cleaning procedure refill it by following the instructions foundin the start Up andAdjustment section on this instruction 650 65 N2 13 Operate the unit for a min...

Page 17: ...2Jl Jl llP 2L lrS 1IIP TS IS IP 0 rn 6 o R lllm E Lilt lUI CN ICITCJl flUY II 1 M R I TOO flUY CDC flUr rrCJl ttJTm W TT 1l lflTOl IX Oll SWITOi SYI I Ol lltOit T ROO 24 110 i vtRIte tt1 LOO 115 X T I...

Page 18: ...ffi l l KJTrn B FETf NITG UXXli l l tlTG l tITGl F fl JRR fl ilTD 1 ocx KETI PllXl 24 YQT V RII ll ro J E TI PlLO liS VQT r AII ll ro xE1 Tarf 2 VIIS YQT lim ro xFTI PlLO 1 EtilTCJI Iill Tl COifFa a m...

Page 19: ...ansformer thermostat controller and wiring Place jumper on Place jumper pressure switch 1 LP on relay 3R Replace I between C NC between 1 3 venter Venter Okay Venter Okay YES YES r Check hoses connect...

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