HES HS7003B User Manual Download Page 2

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CONTENTS

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CHAPTER 1 SAFETY SUMMARY

1-1 INTRODUCTION………………………………………………………………………………………………………………………………………… 3

1-2 SAFETY DURING INSTALLATION…………………………………………………………………………………………………… 3

1-3 SAFETY DURING OPERATION…………………………………………………………………………………………………………… 3

1-4 PRECAUTIONS DURING OPERATION……………………………………………………………………………………………… 4

1-5 SAFETY DURING MAINTENANCE……………………………………………………………………………………………………… 4

1-6 SAFETY WHEN USING ADHESIVE AND SOLVENT…………………………………………………………………… 5

CHAPTER 2 MACHINE FAMILIARIZATION

2-1 INTRODUCTION………………………………………………………………………………………………………………………………………… 6

2-2 SPECIFICATION……………………………………………………………………………………………………………………………………… 7

2-3 FUNCTIONS………………………………………………………………………………………………………………………………………………… 7

CHAPTER 3 UNPACKING AND INSTALLATION

3-1 INTRODUCTION………………………………………………………………………………………………………………………………………… 9

3-2 UNPACKING AND INSTALLATION…………………………………………………………………………………………………… 9

3-3 MACHINE INSPECTION………………………………………………………………………………………………………………………… 9

3-4 INSTALLATION OF ROLLER COATER…………………………………………………………………………………………… 9

3-5 INSTALLATION OF POWER……………………………………………………………………………………………………………… 10

CHAPTER 4 OPERATION INSTRUCTION

4-1 INTRODUCTION……………………………………………………………………………………………………………………………………… 11

4-2 SAFE PRECAUTIONS…………………………………………………………………………………………………………………………… 11

4-3 INSTRUCTION OF CONTROL PANEL…………………………………………………………………………………………… 11

4-4 PREPARATIONS BEFORE OPERATION………………………………………………………………………………………… 13

4-5 NORMAL OPERATION PROCEDURE………………………………………………………………………………………………… 14

4-5-1 PROCEDURE OF TURNING ON MACHINE……………………………………………………………………………… 14

4-5-2 PROCEDURE OF TURNING OFF MACHINE…………………………………………………………………………… 14

4-6 ADJUSTMENT…………………………………………………………………………………………………………………………………………… 15

CHAPTER 5 TROUBLESHOOTING

5-1 TROUBLESHOOTING WHEN OPERATION……………………………………………………………………………………… 16

CHAPTER 6 MAINTENANCE

6-1 HOW TO MAINTAIN THE MACHINE……………………………………………………………………………………………… 19

6-2 HOW TO CLEAN THE ROLLER AND CHANGE HMA………………………………………………………………… 19

CHAPTER 7 DIAGRAMS

Summary of Contents for HS7003B

Page 1: ......

Page 2: ...CKING AND INSTALLATION 9 3 3 MACHINE INSPECTION 9 3 4 INSTALLATION OF ROLLER COATER 9 3 5 INSTALLATION OF POWER 10 CHAPTER 4 OPERATION INSTRUCTION 4 1 INTRODUCTION 11 4 2 SAFE PRECAUTIONS 11 4 3 INSTRUCTION OF CONTROL PANEL 11 4 4 PREPARATIONS BEFORE OPERATION 13 4 5 NORMAL OPERATION PROCEDURE 14 4 5 1 PROCEDURE OF TURNING ON MACHINE 14 4 5 2 PROCEDURE OF TURNING OFF MACHINE 14 4 6 ADJUSTMENT 15 C...

Page 3: ...s roller coater Without it any isolation component would still be conductive resulting in shock hazard 2 Check whether the power cords and their isolation protection match requirement according to the load of the roller coater and its accessories 3 Ensure that wire of main power is installed correctly the breaker from outside 4 Ensure that the roller coater is working under the proper voltage Usin...

Page 4: ...hen carrying out maintenance are 1 Disconnect the electrical power supply before maintenance the equipment 2 Do not wear rings watches bracelets etc when carrying out the maintenance 3 Do not in any way to disassemble or adjust any component of equipment unless another person who can provide immediate assistance is nearby 4 Only qualified person can do maintenance on the equipment 5 Do not touch b...

Page 5: ...clothing and heat resistant gloves when load hot melt adhesive into tank or operate machine close by B SOLVENT 1 Do not use an open flame or uncontrolled heating devices to heat solvents 2 Do not use solvent that has high volatility to avoid burning and exploding at high temperature And this kind of solvent may result poison air at high temperature 3 Make sure the working area is ventilation enoug...

Page 6: ...ital immediately CHAPTER 2 MACHINE FAMILIARIZATION FIGURE 2 1 APPEARANCE OF HS7003B BA 2 1 INTRODUCTION This chapter is to introduce the general characteristics structure of this roller coater and how to operate this roller coater The figures 2 1 2 2 of machine s appearance hydraulic system and electronic system are also included in this chapter FIGURE 2 2 HYDRAULIC ELECTRONIC SYSTEMS ...

Page 7: ...y control temperature accordingly Please start the motor after HMA being melted completely for protection It will take about 30 minutes to melt HMA completely The tank of this roller coater uses power heating system Heaters and RTD are in the bottom of tank and inside the roller Temperature of heating system is detected by RTD and then transfer signal to the PID at last controller will decide whet...

Page 8: ...rature adjustment because that temperature is measured by RTD then transfer signal to PID PID controller will decide whether heater or not accordingly 3 DRIVING SYSTEM The motor could be started after temperature is reaching setting value Motor will drive the gears of rollers through chain after starting The lower roller is dipped in tank and the HMA could be rolled up by rolling Put the material ...

Page 9: ...ine 3 3 MACHINE INSPECTIONS After tacking out the roller coater the following items are suggested to check 1 Check the surface and control panel of this roller coater are damaged scratched eroded or rugged 2 Open the protective cover checking whether the electrical wires in control box are loosened or not 3 Check all the connected components if they are assembled together or not 3 4 INSTALLATION O...

Page 10: ...ar machine It will cause machine get short damaged and eroded by these water 3 5 INSTALLATION OF POWER SUPPLY The power rate of this roller coater is 220VAC and single phase please note the following items while installation 1 Do not attempt to amend the roller coater to work at other voltage Otherwise the roller coater will get damaged 2 Make sure the external power supply is disconnected before ...

Page 11: ...face of components or molten glue 2 Do not touch the rollers while roller coater is running to avoid being burnt by components or surface of high temperature 4 3 INSTRUCTION OF CONTROL PANEL This control panel includes PID temperature controller main power switch switch for start and stop motor switch for emergency stop fuses etc The more details would be introduced by following sections Please do...

Page 12: ... SET Select confirm Key 7 Decrease Key 8 Increase Key 9 AT key Auto Tune Key 2 MAIN POWER SWITCH Switch to ON position the light inside switch will be on meaning the power is turned on 3 START SWITCH Press this switch to start running the motor Please make sure HMA inside tank is melted completely before starting motor 4 STOP SWITCH Press this switch to stop running the motor 5 VOLTMETER This volt...

Page 13: ...ON would instantly stop motor 7 FUSE The fuse would avoid electronic components being burnt 8 INVERTER Turn the knob on control panel of inverter to adjust speed of motor 4 4 PREPARATIONS BEFORE OPERATION 1 Load clean and dry HMA into melting tank And close tank lid to avoid some impurities falling into melting tank FIGURE 4 2 MELTING TANK ...

Page 14: ... tank being melted completely 4 5 NORMAL OPERATION PROCEDURES 4 5 1 PROCEDURE OF TURNING ON MACHINE 1 Turn on the external power supply 2 Turn on the main power switch on control panel 3 Check HMA inside tank is at least 30 in tank 80 full of tank is suggested FIGURE 4 3 CAPACITY OF MELTING TANK 4 Check the temperature on PID controller whether it is reaching setting value SV PV 5 When setting val...

Page 15: ...kness Clockwise turning is for more glue amount anti clockwise turning is for less glue amount FIGURE 4 3 GLUE AMOUNT ADJUSTER 4 6 2 ADJUSTMENT OF MOTOR SPEED Turn the knob on control panel of inverter to adjust speed of motor Clockwise turning is for high speed anti clockwise turning is for low speed FIGURE 4 4 INVERTER ...

Page 16: ...ng on the surface of roller Uneven coating 1 Some impurities are possible to stick between blade and roller affecting glue coating 2 Probably HMA inside tank is not enough 1 Clean the roller and change HMA 2 Check if HMA inside tank is enough The end of material still with HMA after coating 1 Temperature of roller is not hot enough Different HMA has different melting temperature 2 HMA is not suita...

Page 17: ...bility of anti oxidizatio n 1 Properly adjust temperature of roller 2 Please stop running motor without coating 3 Change HMA that has better anti oxidization Materials rolled into melting tank while coating 1 Temperature of roller is not enough 2 Materials are too thin and soft to be coated 1 Adjust temperature of roller 2 Select other kind of applicator to coat HMA on these soft or thin materials...

Page 18: ...perature controller 3 Replace a new fuse 12A 4 Replace a new RTD 5 Connect the power cords or replace new power cord 6 Replace a new mechanic temperature controller Indicator to start motor is on but motor cannot be started 1 Fuse is broken 2 Bearing of roller is damaged 3 Power cords are damaged 1 Replace a new fuse 2 Replace a new bearing 3 Connect the power cord or replace new power cord Edges ...

Page 19: ...d heat resistant gloves to avoid being burned by hot surface of components or molten glue 6 Regularly smear some lubricant on chain and gear 6 2 HOW TO CLEAN THE ROLLER AND CHANGE HMA 6 2 1 THE WAY TO CHANGE HMA 1 This melting tank coated by Teflon so the surface is non adhesive and easy to clean 2 Heat roller and tank at the same time and ensure HMA is melted completely Then raise the back of mac...

Page 20: ...stop machine and remove impurities by tools 6 2 3 MAINTENANCE OF DRIVING SYSTEM It s very important to maintain driving system of this machine Because this part is close to melting tank although this part protected by cover it is still possible to be stuck by HMA Driving system will be affected by HMA being solidified on chain or gear Even cause motor or inverter to get damaged If any HMA on chain...

Page 21: ...CHAPTER 7 DIAGRAMS 7 1 ASSEMBLY DRAWING OF HS7003 B BA ...

Page 22: ...6 Adjustment stick A3 six angle iron 1 Nickel plate d 6 7003BB07 Scratch plate A3 1 Nickel plate d 7 7003BB08 Scraper Teflon 1 8 7003BK04 The pressing plate SUS304 1 9 OS253707H Grease seal Ø 25 Ø 37 7 3 10 7003BB05 The tank O ring Teflon 2 11 U6905ZZ Bearing Ø 20 Ø 32 7 1 12 7003BK03 Fixed base 1 13 7003BB09 Supporting board Bakelite 1 14 7003BB03 Damascene roller 45 1 15 7003BB10 Heater 450w 1 1...

Page 23: ...ate d 21 7002C04 Knob 3 8 16UNC 1 22 Q111712015 N Spring SW 1 In black 23 7003AB16 Block for glue Adjustment A3 1 Nickel plate d 24 7003AB10 Adjustable rod 3 8 1 Nickel plate d 25 7002C02 1 Supporting plate A3 1 Nickel plate d 26 7002C02 2 Supporting plate A3 1 Nickel plate d 27 7003BB14 Heat insulat ion supporter Bakelite 4 28 7003AB13 Pot fixed plate Bakelite 1 ...

Page 24: ...7 2 PLATE ASSEMBLY DRAWING OF HS7003B BA ...

Page 25: ... Plate Assembly 1 7003B BK 01 Tank protective cover SS41 2 7003BK01 1 Bottom base SS41 3 7003BK10 Inverter fixed base SS41 4 7003BK09 Control panel SS41 5 7003AK10 Fixed board SS41 6 7003AK09 Pot fixed board SS41 ...

Page 26: ...7 3 DRVING ASSEMBLY DRAWING OF 7003B BA ...

Page 27: ...ng 1 2 7003BD07 Chain assembly 45 1 3 7003B BD01 Roller Fixed Board Nickel plated 1 4 7003BD09 Forcing Ring 45 1 5 7003BD08 Seal Teflon 1 6 7003BB14 Heat insulation supporter Bakelite 2 7 M2V200W 325Y Motor 1 8 7003HD03 Chain gear of motor 45 1 ...

Page 28: ...The fan is blowing from inside to outside 7 4 CIRCUIT OF HS7003B BA ...

Page 29: ...The front of TI3 face to left side 7 5 ELECTRONIC COMPONENTS DRAWING OF HS7003B BA ...

Page 30: ...7 6 CONTROL PANEL COMPONENTS CONFIGURATION OF HS7003B BA Do not Fix VR1 Do not turn arbitrarily VR2 ...

Page 31: ...No Electrical Component Serial Number No Electrical Component Serial Number 1 Y090 1 10 F12A 2 EP01R 11 F10A 3 B6P 12 F4A 4 SSR 25VA 13 TI3 5 SS 25 6 MY2V08 I 7 PID 48 301 8 EW1A1B 2GL 9 EW1A1B 2RL ...

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